Station device for wall-broken spore horizontal target based on laser water curtain method
By designing a horizontal target station device for laser water curtain method for wall-breaking spores, the problem of light pollution in laser wall-breaking technology is solved, and safe and efficient operation in the wall-breaking workshop is achieved.
Patent Information
- Application Number
- CN202421018820.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-11
- Publication Date
- 2025-02-21
- Estimated Expiration
- 2034-05-11
AI Technical Summary
The existing laser wall-breaking technology has light pollution problems during the wall-breaking process, resulting in reflected laser light in the wall-breaking workshop, affecting the safety of the operators.
A horizontal target station device based on laser water curtain method is designed, using a screw adjusting member driven by a servo motor and an up-down adjustment stage driven by a reducer motor to realize the horizontal, vertical and up-down of the water curtain target. Adjust to ensure that the light output direction of the laser wall breaker is perpendicular, and the light-absorbing material and transparent material that isolates and reflects light pollution are painted in the case cover to reduce light pollution.
It effectively reduces light pollution in the wall-breaking workshop, realizes an environment without reflection lasers, and operates employees without wearing special labor protection clothing, improving work safety and efficiency.
Smart Images

Figure CN222512929U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spore wall breaking, in particular to a workstation device for a horizontal target of spore wall breaking based on a laser water curtain method. Background Art
[0002] Laser wall breaking of medicinal plant spores and pollen spores is another new wall breaking technology that has emerged after the previous biological enzyme wall breaking technology; mechanical wall breaking technology; airflow classification wall breaking technology; vibration wall breaking technology and low-temperature physical rolling wall breaking technology. Laser wall breaking technology overcomes the shortcomings of previous wall breaking methods such as chemical agent residues; heavy metal residues; microbial and bacterial residues, high temperature burning, etc. that destroy the active ingredients contained in the spores. It can extract the active substances contained in the spores relatively completely and cleanly, and realizes low-energy consumption, pollution-free, noise-free, and oxidation-free spore wall breaking, solving the problem of primary processing of medicinal plant spores and pollen spores.
[0003] Briefly describe the laser water curtain wall breaking process in an assembly line manner: first prepare a suspension material fluid composed of spores and pure water that conforms to the characteristics of Newtonian fluid; a special pump conveys the suspension material fluid in the preparation barrel to each laser wall breaking station in the production line through a food-grade plastic pipeline; each laser wall breaking station connected in parallel in the conveying pipeline extracts the suspension material fluid from the material conveying pipeline through a peristaltic pump arranged at the front end of the station and conveys it to the first set of light energy receivers inside the station; one station can connect multiple sets of light energy receivers and matching lasers in series to ensure a higher spore wall breaking rate; since the peristaltic pump arranged at the front end of the laser wall breaking station continuously extracts material fluid from the conveying pipeline, the suspended liquid fluid after wall breaking is pushed to the medical-grade plastic output pipeline; the output finished product fluid is then divided into small sealed barrels suitable for transportation and refrigerated for transportation.
[0004] The horizontal target in the light energy receiver is a glass target that receives laser irradiation and will inevitably reflect the laser, because the surface of the glass reflects light like a mirror. The light energy receiver with a horizontal target makes the laser light propagate vertically from top to bottom, and the reflected light propagates from bottom to top.
[0005] Since the application of laser wall-breaking spores generally requires the use of medium-to-high-power nanosecond water-cooled solid lasers above level IV, the selected wavelength is below 350 nanometers. Lasers below 400 nanometers belong to ultraviolet and extreme ultraviolet light that are invisible to the human eye. According to the Fresnel formula, the laser will be divided into two parts: the main part of the laser passes through the quartz glass panel of the glass target and enters the interior of the glass target for propagation, and the other part is reflected and propagated along the quartz glass panel of the glass target at the incident angle, which is called the reflected wave. Generally, there are dozens of lasers in the laser wall-breaking workshop. Although the light output direction of each laser is vertical downward, the reflection of the glass target and the reflection of individual parts of the light energy receiver make the entire wall-breaking workshop shrouded in light pollution, and the light damage protection requirements for operators entering the wall-breaking workshop are relatively high. Utility Model Content
[0006] The technical problem to be solved by the utility model is to overcome the existing defects and provide a work station device for a horizontal target of spore wall-breaking based on the laser water curtain method. The device has a simple structure, is easy to operate, and can break the wall faster. It can also greatly reduce light pollution and achieve basically no reflected laser inside the wall-breaking workshop. Operators entering the wall-breaking workshop do not need to wear special labor protection clothing, which can effectively solve the problems in the background technology.
[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a workstation device for a horizontal target of spore wall breaking based on the laser water curtain method, comprising a cabinet, a T-shaped bracket is provided on the cabinet, and no less than two laser wall breaking machines are provided on the T-shaped bracket. Horizontal adjustment parts are evenly provided on the cabinet, and the horizontal adjustment parts correspond to the laser wall breaking machines one by one, and the horizontal adjustment parts are located directly below the corresponding laser wall breaking machines. An upper and lower adjustment platform is fixed on the upper surface of the horizontal adjustment part, and an upper and lower driving part is provided inside the upper and lower adjustment platforms. A water curtain wall breaking target is fixed on the upper surface of the upper and lower adjustment platforms, and the water curtain wall breaking targets are connected in series through a conduit between the head and the tail, and a control panel for controlling the device is provided on the cabinet.
[0008] Furthermore, the laser wall breaking machine includes a laser fixed on a T-shaped bracket, and a downward lens is installed at the output end of the laser. The raw materials flowing inside the water curtain wall breaking target can be broken through the operation of the laser and the lens.
[0009] Furthermore, the horizontal adjustment member includes two stacked screw adjustment members, which are arranged perpendicular to each other in the adjustment direction. The screw adjustment member includes a track base, a sliding seat with a sliding connection is provided on the track on the upper surface of the track base, and the track base is provided with a screw driven by a servo motor for driving the sliding seat to slide. The operation of the servo motor can drive the screw to rotate, and the rotation of the screw can drive the sliding seat to slide along the track on the track base. The two screw adjustment members can drive the water curtain wall breaking target to be adjusted horizontally and vertically, so as to adjust the water curtain wall breaking target horizontally.
[0010] Furthermore, the up and down adjustment platform includes a fixed base, the upper surface of the fixed base is provided with a groove, and the inside of the groove is provided with an adjustment platform that can slide up and down. The water curtain wall breaking target can be adjusted up and down by sliding the adjustment platform up and down, so that the middle of the water curtain wall breaking target is in the focusing position of the laser wall breaking machine.
[0011] Furthermore, the upper and lower driving members include a sleeve and a threaded column 1, the sleeve is connected to the lower surface of the adjusting platform through a bearing, the threaded column 1 is connected to the inner bottom surface of the groove of the fixed base through a bearing, and the sleeve is connected to the threaded column 1 through a threaded connection, and a reduction motor 1 is provided on the adjusting platform to drive the sleeve to rotate, and a gear is fixed to the outer side of the lower end of the threaded column 1, a reduction motor 2 is fixed to the inner bottom surface of the groove of the fixed base, and the output shaft end of the reduction motor 2 is connected to a threaded column 2 that meshes with the gear, and the sleeve can be driven to rotate by rotating the reduction motor 1, and the overall length can be adjusted by relative rotation of the sleeve and the threaded column 1, so as to adjust the up and down position of the adjusting platform, and the sleeve can be quickly adjusted by driving the reduction motor 1 to rotate, and when fine-tuning the adjusting platform, the threaded column 2 can be driven to rotate by rotating the reduction motor 2, and the gear and the threaded column 1 can be driven to rotate by rotating the threaded column 2, so that the threaded column 1 and the sleeve can be relatively rotated, so as to fine-tune the adjusting platform up and down.
[0012] Furthermore, the cabinet includes a frame, and a casing cover is provided on the outer side of the frame to seal the interior thereof.
[0013] Compared with the prior art, the utility model has the following beneficial effects: the station device for breaking spores horizontally based on the laser water curtain method has the following advantages:
[0014] 1. The utility model can drive the screw to rotate through the operation of the servo motor, and the rotation of the screw can drive the sliding seat to slide along the track on the track base. The water curtain wall breaking target can be adjusted horizontally and vertically through two screw adjustment parts, so as to adjust the water curtain wall breaking target horizontally.
[0015] 2. The utility model can drive the sleeve to rotate by rotating the reduction motor one, and the overall length can be adjusted by the relative rotation of the sleeve and the threaded column one, so as to adjust the up and down position of the adjusting platform. The reduction motor one drives the sleeve to rotate for quick adjustment. When fine-tuning the adjusting platform, the reduction motor two can drive the threaded column two to rotate, and the threaded column two can drive the gear and the threaded column one to rotate, so that the threaded column one and the sleeve can be rotated relatively, so as to fine-tune the adjusting platform up and down, and the water curtain wall breaking target can be driven up and down by sliding the adjusting platform up and down, so that the middle of the water curtain wall breaking target is in the focusing position of the laser wall breaking machine.
[0016] 3. The utility model can break the wall of the raw materials flowing inside the water curtain wall breaking target through the operation of laser and lens. The raw materials can be broken multiple times through the series-connected water curtain wall breaking targets, so that the wall breaking effect is better. The workstation device based on the laser water curtain method for breaking the spore horizontal target has a simple structure, easy operation, faster wall breaking, and greatly reduces light pollution, so that there is basically no reflected laser in the wall breaking workshop, and the operating employees entering the wall breaking workshop do not need to wear special labor protection clothing. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the top view of the structure of the laser wall breaking machine of the utility model;
[0019] Figure 3 This is a schematic diagram of the structure of the screw adjusting member of the utility model;
[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the upper and lower adjustment platform of the utility model.
[0021] In the figure: 1 cabinet, 2 T-shaped bracket, 3 laser wall breaking machine, 31 laser, 32 lens, 4 upper and lower adjustment platform, 41 fixed base, 42 adjustment platform, 5 water curtain wall breaking target, 6 screw adjustment part, 61 track base, 62 sliding seat, 63 screw, 7 control panel, 8 upper and lower driving parts, 81 sleeve, 82 threaded column one, 83 reduction motor one, 84 gear, 85 reduction motor two, 86 threaded column two. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] See also Figure 1-4The utility model provides a technical solution: a workstation device for breaking spores horizontally based on the laser water curtain method, comprising a cabinet 1, a T-shaped bracket 2 is arranged on the cabinet 1, and no less than two laser wall breaking machines 3 are arranged on the T-shaped bracket 2. Horizontal adjustment members are evenly arranged on the cabinet 1, and the horizontal adjustment members correspond to the laser wall breaking machines 3 one by one, and the horizontal adjustment members are located directly below the corresponding laser wall breaking machines 3. An upper and lower adjustment platform 4 is fixed on the upper surface of the horizontal adjustment member, and an upper and lower driving member 8 is arranged inside the upper and lower adjustment platforms 4. A water curtain wall breaking target 5 is fixed on the upper surface of the upper and lower adjustment platforms 4. The water curtain wall breaking targets 5 are connected in series through a conduit between the head and the tail, and a control panel 7 for controlling the device is arranged on the cabinet 1. The laser wall breaking machine 3 includes a laser fixed on the T-shaped bracket 2. 31, a downward lens 32 is installed at the output end of the laser 31, and the raw materials flowing inside the water curtain wall-breaking target 5 can be broken by the operation of the laser 31 and the lens 32. The horizontal adjustment member includes two stacked screw adjustment members 6, and the screw adjustment members 6 are arranged perpendicular to each other in the adjustment direction. The screw adjustment member 6 includes a track base 61, and a sliding seat 62 is provided on the track on the upper surface of the track base 61. A screw 63 driven by a servo motor for driving the sliding seat 62 to slide is provided on the track base 61. The screw 63 can be driven to rotate by the operation of the servo motor, and the sliding seat 62 can be driven to slide along the track on the track base 61 by the rotation of the screw 63. The water curtain wall-breaking target 5 can be driven to be adjusted horizontally and vertically by the two screw adjustment members 6, so as to The water curtain wall-breaking target 5 is adjusted horizontally, and the upper and lower adjustment platform 4 includes a fixed base 41, the upper surface of the fixed base 41 is provided with a groove, and the interior of the groove is provided with an adjustment platform 42 which can slide up and down. The water curtain wall-breaking target 5 can be adjusted up and down by sliding the adjustment platform 42 up and down, so that the middle of the water curtain wall-breaking target 5 is in the focusing position irradiated by the laser wall-breaking machine 3. The upper and lower driving parts 8 include a sleeve 81 and a threaded column 82, the sleeve 81 is connected to the lower surface of the adjustment platform 42 through a bearing, the threaded column 82 is connected to the inner bottom surface of the groove of the fixed base 41 through a bearing, and the sleeve 81 is connected to the threaded column 82 through a threaded connection, and a reduction motor 83 for driving the sleeve 81 to rotate is provided on the adjustment platform 42, and the lower end of the threaded column 82 is externally connected to the sleeve 81. A gear 84 is fixed on the side, and a reduction motor 85 is fixed on the bottom surface of the groove inside the fixed base 41. The output shaft end of the reduction motor 85 is connected to a threaded column 86 meshing with the gear 84. The sleeve 81 can be driven to rotate by the rotation of the reduction motor 83. The overall length can be adjusted by the relative rotation of the sleeve 81 and the threaded column 82, so as to adjust the up and down position of the adjustment platform 42. The sleeve 81 can be quickly adjusted by the reduction motor 83 driving the rotation of the reduction motor 83. When the adjustment platform 42 is fine-tuned, the threaded column 86 can be driven to rotate by the rotation of the reduction motor 85, and the gear 84 and the threaded column 82 can be driven to rotate by the rotation of the threaded column 86, so that the threaded column 82 and the sleeve 81 can be relatively rotated, so as to fine-tune the adjustment platform 42 up and down.The raw materials can be broken multiple times by the series-connected water curtain wall-breaking targets 5, so that the wall-breaking effect is better. The cabinet 1 includes a frame, and the outer side of the frame is provided with a casing cover that closes the inside. The inside of the casing cover needs to be coated with light-absorbing materials to absorb reflections. The window of the casing cover also needs to use transparent materials that can isolate reflections. The closing accuracy of the casing cover door can prevent dust from entering the casing cover. The station device based on the laser water curtain method wall-breaking spore horizontal target has a simple structure, easy operation, faster wall breaking, and greatly reduces light pollution. It realizes that there is basically no reflected laser inside the wall-breaking workshop, and the operating staff entering the wall-breaking workshop do not need to wear special labor protection clothing.
[0024] When in use: first adjust the water curtain wall-breaking target 5. During adjustment, the servo motor can drive the screw 63 to rotate. The screw 63 can drive the sliding seat 62 to slide along the track on the track base 61. The two screw adjustment members 6 can drive the water curtain wall-breaking target 5 to be adjusted horizontally and vertically. Then, the reduction motor 83 can drive the sleeve 81 to rotate. The sleeve 81 and the threaded column 82 can rotate relative to each other to adjust the overall length. In this way, the upper and lower positions of the adjusting platform 42 can be adjusted. The reduction motor 83 drives the sleeve 81 to rotate, which can be quickly adjusted. When the adjusting platform 4 During fine adjustment, the threaded column 2 86 can be driven to rotate by the rotation of the reduction motor 2 85, and the threaded column 2 86 can be driven to rotate by the rotation of the gear 84 and the threaded column 1 82, so that the threaded column 1 82 and the sleeve 81 can rotate relatively, so as to fine-tune the adjustment platform 42 up and down, and the water curtain wall breaking target 5 can be driven to adjust up and down by the up and down sliding of the adjustment platform 42, so that the middle of the water curtain wall breaking target 5 is at the focusing position irradiated by the laser wall breaking machine 3, and finally, the raw materials flowing inside the water curtain wall breaking target 5 can be broken by the operation of the laser 31 and the lens 32, and the raw materials can be broken multiple times by the series-connected water curtain wall breaking targets 5, so that the wall breaking effect is better.
[0025] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.
Claims
1. A workstation device for breaking spores horizontally based on a laser water curtain method, comprising a cabinet (1), characterized in that: The cabinet (1) is provided with a T-shaped bracket (2), and at least two laser wall-breaking machines (3) are provided on the T-shaped bracket (2). The cabinet (1) is evenly provided with horizontal adjustment members, and the horizontal adjustment members correspond to the laser wall-breaking machines (3) one by one, and the horizontal adjustment members are located directly below the corresponding laser wall-breaking machines (3). An upper and lower adjustment platform (4) is fixed on the upper surface of the horizontal adjustment member, and an upper and lower driving member (8) is provided inside the upper and lower adjustment platform (4). A water curtain wall-breaking target (5) is fixed on the upper surface of the upper and lower adjustment platform (4), and the water curtain wall-breaking targets (5) are connected in series through a conduit between the head and the tail, and a control panel (7) for controlling the device is provided on the cabinet (1).
2. According to claim 1, a station device for horizontal target based on laser water curtain method for breaking spores, characterized in that: The laser wall-breaking machine (3) comprises a laser (31) fixed on a T-shaped bracket (2), and a downward-facing lens (32) is installed at the output end of the laser (31).
3. According to claim 1, a station device for horizontal target based on laser water curtain method for breaking spores, characterized in that: The horizontal adjustment member comprises two stacked screw adjustment members (6), the screw adjustment members (6) being arranged perpendicular to each other in the adjustment direction, the screw adjustment member (6) comprising a track base (61), a sliding seat (62) being slidably connected to the track on the upper surface of the track base (61), and a screw (63) driven by a servo motor for driving the sliding seat (62) to slide is provided on the track base (61).
4. According to claim 1, a station device for horizontal target based on laser water curtain method for breaking spores, characterized in that: The up-and-down adjustment platform (4) comprises a fixed base (41), the upper surface of the fixed base (41) is provided with a groove, and the interior of the groove is provided with an adjustment platform (42) that can slide up and down.
5. The station device for horizontal target based on laser water curtain method for breaking spores according to claim 1 is characterized by: The upper and lower driving member (8) comprises a sleeve (81) and a threaded column (82), the sleeve (81) being connected to the lower surface of the adjustment platform (42) via a bearing, the threaded column (82) being connected to the inner bottom surface of the groove of the fixed base (41) via a bearing, and the sleeve (81) being connected to the threaded column (82) via a threaded connection, and a reduction motor (83) for driving the sleeve (81) to rotate is provided on the adjustment platform (42), and a gear (84) is fixed to the outer side of the lower end of the threaded column (82), and a reduction motor (85) is fixed to the inner bottom surface of the groove of the fixed base (41), and the output shaft end of the reduction motor (85) is connected to a threaded column (86) meshing with the gear (84).
6. The station device for horizontal target based on laser water curtain method for breaking spores according to claim 1, characterized in that: The cabinet (1) comprises a frame, and a casing cover is provided on the outer side of the frame to seal the interior thereof.