Motor installation tool

By designing a motor installation tool for permanent magnet motors, the problem of difficulty in inserting the shaft after magnetic charging is solved, and rapid and accurate assembly is achieved, and assembly efficiency and stability are improved.

CN222515244UActive Publication Date: 2025-02-21ROSENBERG VENTILATIONS & ENERGY SYST SHANGHAI CO LTD
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Patent Information

Application Number
CN202421161125.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-24
Publication Date
2025-02-21
Estimated Expiration
2034-05-24

AI Technical Summary

Technical Problem

After the permanent magnet motor is charged, the magnetic field affects the shaft, making it difficult to adjust its relative position with the bearing, increasing the difficulty of inserting the shaft into the inner bore of the bearing.

Method used

A motor mounting tool is designed, including a base, removable compression assembly and guide assembly, through which the mating of these components ensures that the shaft can be inserted into the bearing inner bore quickly and accurately.

Benefits of technology

After the permanent magnet motor is charged, the shaft can be quickly and accurately inserted into the bearing inner hole, simplifying the assembly process and improving efficiency and stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a motor installation tool, which is used for quickly inserting a rotating shaft into a bearing inner hole of an end cover, and comprises a base for placing the end cover and a pressing assembly which is detachably fixed on the base and can clamp the end cover, the pressing assembly comprises a pair of detachable supports arranged on the two sides of the end cover respectively, locking bolts installed on the corresponding supports and pressed on the edge of the end cover, and a guiding assembly detachably fixed to the base and used for limiting and guiding the motor shell to be clamped to the end cover. The guide assembly enables the rotating shaft in the motor shell to be located right above the inner hole of the bearing, and the rotating shaft is accurately inserted into the inner hole of the bearing in the process that the motor shell is clamped to the end cover. The motor installation tool provided by the utility model is simple to assemble and operate, and ensures that the rotating shaft can be quickly and accurately inserted into the inner hole of the bearing. And during assembly, quick assembly can be achieved without auxiliary tools, the stability is good, and the practicability is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of axial flow fans, in particular to a motor installation tool. Background Art

[0002] A permanent magnet motor is a motor that uses permanent magnets to generate a magnetic field. Permanent magnet motors have the advantages of simple structure, high efficiency, and high power density, and are widely used in various fields. Permanent magnet motors are composed of rotors, stators, etc. The rotor is the main moving part of the permanent magnet motor, consisting of permanent magnets and an iron core. Its function is to generate a magnetic field and interact with the stator to generate a rotational force. The stator is the stationary part of the permanent magnet motor, usually consisting of a winding and an iron core. Its function is to generate electric power through interaction with the rotor's magnetic field. Permanent magnet motors also include some auxiliary components, such as end covers, bearings, and housings.

[0003] like Figure 6 and Figure 8 As shown, in order to meet the performance requirements of the permanent magnet motor, the permanent magnet motor will be magnetized during assembly. However, after the permanent magnet motor is magnetized, the magnetic field generated will affect the rotating shaft 5, causing the rotating shaft to be difficult to adjust the relative position of the rotating shaft 5 and the bearing 7 under the action of the magnetic attraction force, increasing the difficulty of inserting the rotating shaft 5 into the inner hole of the bearing 7. Utility Model Content

[0004] The utility model aims to provide a motor installation tool, which can quickly and accurately insert the rotating shaft into the bearing after the permanent magnet motor is magnetized.

[0005] The purpose of the utility model can be achieved through the following technical solutions:

[0006] A motor installation tool is used to quickly insert a rotating shaft into the bearing inner hole of an end cover, comprising a base for placing the end cover, and a clamping assembly detachably fixed to the base and capable of clamping the end cover; the clamping assembly comprises a pair of detachable brackets respectively arranged on both sides of the end cover and locking bolts mounted on the corresponding brackets and pressed against the edge of the end cover, and also comprises a guide assembly detachably fixed to the base for limiting and guiding the motor housing to be clamped onto the end cover, the guide assembly causes the rotating shaft in the motor housing to be located directly above the bearing inner hole, and realizes the accurate insertion of the rotating shaft into the bearing inner hole when the motor housing is clamped onto the end cover.

[0007] By adopting the above technical solution, the tooling structure is simple and does not require other auxiliary tools. It can be assembled through simple operations, which improves the convenience and efficiency of assembly during use. During assembly, the end cover is placed on the base, and each bracket is fixed to the corresponding position on the base. The locking bolt is installed on the bracket and pressed on the edge of the end cover, and the bearing is placed in the bearing chamber of the end cover. Under the limiting and guiding action of the guide assembly, the rotating shaft in the motor housing is located directly above the inner hole of the bearing, and when the motor housing is engaged with the end cover, the rotating shaft can be quickly and accurately inserted into the inner hole of the bearing.

[0008] As a further solution of the utility model: the base has a first positioning structure for positioning the end cover, and the end cover has a second positioning structure adapted to the first positioning structure.

[0009] As a further solution of the utility model: the first positioning structure is a positioning column, and the second positioning structure is a positioning hole.

[0010] As a further solution of the utility model: the base is also provided with a first limiting structure for limiting the rotation of the end cover, and the end cover is provided with a second limiting structure cooperating with the first limiting structure.

[0011] As a further solution of the utility model: the first limiting structure is a limiting pin, and the second limiting structure is a limiting hole.

[0012] As a further solution of the utility model: handles are respectively provided on the left and right sides of the base surface.

[0013] In summary, the motor installation tool of the utility model has simple assembly operation, ensures that the shaft can be quickly and accurately inserted into the inner hole of the bearing, and can be quickly assembled without the aid of auxiliary tools, has good stability and high practicality. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The utility model is further described below in conjunction with the accompanying drawings.

[0015] Figure 1 This is a structural schematic diagram of a motor installation tool of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the base of the utility model;

[0017] Figure 3 It is shown that the locking bolts press the end cover to fix the end cover to the base;

[0018] Figure 4 It shows that a pair of half rings are respectively mounted on corresponding support columns;

[0019] Figure 5The motor housing is shown to move downward along the inner walls of the two half rings until it is covered with the end cover;

[0020] Figure 6 It is a structural schematic diagram of the end cover of the utility model;

[0021] Figure 7 It is a structural schematic diagram of the end cover of the utility model from another perspective;

[0022] Figure 8 It is a structural schematic diagram of the motor housing of the utility model. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0024] See also Figure 1 and Figure 5 As shown, the utility model is a motor installation tool, which is used to quickly insert the rotating shaft 5 into the inner hole of the bearing 7 of the end cover 9, including a base 10 for placing the end cover 9, a clamping assembly 20 detachably fixed on the base 10 and capable of clamping the end cover 9, and a guide assembly 30 detachably fixed on the base 10 for limiting and guiding the motor housing 8 to be clamped onto the end cover 9.

[0025] like Figure 2 , Figure 3 and Figure 7 , wherein the base 10 has a first positioning structure 11 for positioning the end cover 9. The end cover 9 has a second positioning structure 12 adapted to the first positioning structure 11. In this embodiment, the first positioning structure 11 may be a positioning column, and the second positioning structure 12 may be a positioning hole.

[0026] like Figure 2 , Figure 3 and Figure 7 In addition, considering that the end cover 9 can still rotate after the positioning column is inserted into the positioning hole, a first limiting structure 13 for limiting the rotation of the end cover is provided on the base. The end cover 9 has a second limiting structure 14 that cooperates with the first limiting structure 13. In this embodiment, the first limiting structure 13 can be a limiting pin. The second limiting structure 14 can be a limiting hole.

[0027] like Figure 1 and Figure 3As shown, in this embodiment, the clamping assembly 20 includes a pair of detachable brackets 22 respectively arranged on both sides of the end cover and a locking bolt 23 installed on the corresponding bracket 22 and pressed on the edge of the end cover 9. Each bracket 22 is fixed to the base through a pressing plate 21. A mounting port 15 for mounting the bracket 22 is opened on the base 10. Each pressing plate 23 has a notch 24 for the bracket 22 to pass through. When in use, the end cover 9 is first placed on the base and positioned, and then the two brackets are placed in the corresponding mounting ports 15 respectively, and then each pressing plate 21 is placed on the upper surface of the base 10 at the corresponding mounting ports 15 to press the corresponding bracket 22, and the pressing plate 21 is fixed to the base 10 by screws, so as to fix the bracket 22. Among them, each mounting port 15 has sufficient displacement space, and the position of the bracket 22 can be adjusted to be close to or away from the end cover 9 according to actual needs. A threaded hole is opened on the end of the bracket 22 facing the center of the base, and the locking bolt 23 is inserted into the corresponding threaded hole. By tightening the locking bolt 23, the end of the locking bolt 23 passes through the threaded hole and presses on the edge of the end cover 9, thereby pressing the end cover 9, and then placing the bearing 7 in the bearing chamber 6 of the end cover 9. In this way, by inserting the positioning column into the positioning hole and the limiting pin into the limiting hole, the locking bolt 23 presses the end cover 9, and the end cover 9 is firmly fixed on the base 10.

[0028] like Figure 1 , Figure 4 and Figure 5 As shown, in this embodiment, the guide assembly 30 includes a pair of half rings 32. A plurality of support rods 31 are detachably distributed on the base 10 on the outer side of the end cover. A pair of half rings are respectively sleeved on the corresponding support rods 31. Among them, the two half rings 32 form a accommodating cavity adapted to the motor housing 8. During operation, the two half rings 32 are respectively sleeved on the corresponding support rods 31. The two half rings 32 play a limiting guiding role. When the motor housing 8 is located in the accommodating cavity, the rotating shaft 5 in the motor housing 8 is located directly above the inner hole of the bearing 7. In this way, the rotor flange 4 of the motor housing 8 moves downward along the inner walls of the two half rings, which can ensure that the rotating shaft 5 is accurately inserted into the inner hole of the bearing 7.

[0029] like Figure 1 As shown, handles 16 are provided on the left and right sides of the surface of the base 10 respectively.

[0030] like Figure 2 , Figure 3 , Figure 4 and Figure 5As shown, during operation, first place the end cover 9 on the base 10, insert the positioning column into the positioning hole, and insert the limit pin into the limit hole. Then, place each bracket 22 in the corresponding installation port 15, each pressure plate 21 presses the corresponding bracket 22 respectively and fixes it on the base 10 by screws, so as to fix the bracket 22, and then install the locking bolt on the corresponding bracket and press it on the edge of the end cover 9. The bearing 7 is placed in the bearing chamber 6 of the end cover 9. Then, the two half rings 32 are respectively sleeved on the corresponding support rods 31. Then, the rotor flange 4 of the motor housing 8 is moved downward along the inner walls of the two half rings 32, snapped onto the end cover 9, and the assembly is completed. During the process of the motor housing 8 moving downward along the inner walls of the two half rings 32, the rotating shaft 5 in the motor housing 8 is inserted into the inner hole of the bearing 7. Then, remove a pair of half rings 32, loosen the screws to remove the pressure plate 21 and the bracket 22, and then the motor can be removed.

[0031] In summary, the motor installation tool of the utility model has simple assembly operation, ensures that the shaft can be quickly and accurately inserted into the inner hole of the bearing, and can be quickly assembled without the aid of auxiliary tools, has good stability and high practicality.

[0032] The above is a detailed description of an embodiment of the utility model, but the content is only a preferred embodiment of the utility model and cannot be considered to limit the scope of implementation of the utility model. All equivalent changes and improvements made within the scope of application of the utility model should still fall within the scope of the patent coverage of the utility model.

Claims

1. A motor installation tool, which is used to quickly insert a rotating shaft into a bearing inner hole of an end cover, characterized in that: It includes a base for placing the end cover, and a clamping assembly detachably fixed on the base and capable of clamping the end cover; the clamping assembly includes a pair of detachable brackets respectively arranged on both sides of the end cover and locking bolts installed on the corresponding brackets and pressed on the edge of the end cover, and also includes a guide assembly detachably fixed on the base for limiting and guiding the motor housing to be clamped on the end cover, the guide assembly causes the rotating shaft in the motor housing to be located directly above the inner hole of the bearing, and realizes the accurate insertion of the rotating shaft into the inner hole of the bearing when the motor housing is clamped on the end cover.

2. The motor installation tool according to claim 1, characterized in that: The guide assembly includes a pair of half rings, and a plurality of support rods are detachably distributed on the base outside the end cover. The half rings are sleeved on the corresponding support rods, and the two half rings form a receiving cavity adapted to the motor housing.

3. The motor installation tool according to claim 1, characterized in that: The base is provided with a first positioning structure for positioning the end cover, and the end cover is provided with a second positioning structure adapted to the first positioning structure.

4. The motor installation tool according to claim 3 is characterized in that: The first positioning structure is a positioning column, and the second positioning structure is a positioning hole.

5. The motor installation tool according to claim 1, characterized in that: The base is also provided with a first limiting structure for limiting the rotation of the end cover, and the end cover is provided with a second limiting structure that cooperates with the first limiting structure.

6. The motor installation tool according to claim 5, characterized in that: The first limiting structure is a limiting pin, and the second limiting structure is a limiting hole.

7. The motor installation tool according to claim 1, characterized in that: Handles are respectively arranged on the left and right sides of the base surface.