Disc filter

By introducing a conveying system and a dynamic scraping mechanism into the disc filter, the problem of unstable filtration efficiency is solved, and the stability of ore slurry concentration and the improvement of filtration efficiency are achieved.

CN222517951UActive Publication Date: 2025-02-25ZHEJIANG LANXI JINCHANG MINING IND CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202421300411.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-07
Publication Date
2025-02-25
Estimated Expiration
2034-06-07

AI Technical Summary

Technical Problem

During the filtration process, the slow rotation of the filter plate of the existing disc filter causes the slurry to be low in fluidity and cannot quickly adsorb distant impurities. Some impurities are subsided and cannot be filtered, resulting in unstable filtration efficiency.

Method used

A disc filter is designed, which uses a spindle to drive the filter disk to rotate, and the slurry at the bottom of the filter tank is transported through the pump body to the filter tank to maintain the stability of the slurry concentration. Meanwhile, precipitated impurities are scraped away by movement of the push plate and push seat, and the filter on the filter plate is scraped away by the combined structure of the scraper and the guide plate.

Benefits of technology

By stably transporting ore slurry, impurity deposition is prevented, the stability of filtration efficiency is improved, and the continuity and efficiency of the filtration process are ensured.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure 00000000_0000_ABST
    Figure 00000000_0000_ABST
Patent Text Reader

Abstract

The utility model discloses a disc filter, which belongs to the technical field of filter equipment, and is characterized by comprising a filter tank; the main shaft is movably mounted on the filter tank; the plurality of filtering discs are mounted on the main shaft; the filter tank is arranged in the filter tank and corresponds to the filter disc; the conveying system is connected between the interior and the exterior of the filter tank; wherein the conveying system is provided with a pump body. The stability of the slurry filtering efficiency can be improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application belongs to the technical field of filtering equipment, and in particular, relates to a disc filter. Background Art

[0002] The disc filter is a continuous vacuum filtration device and an indispensable device in the preparation of high-quality iron powder. It is used to eliminate impurities in the medium. When in use, the disc filter will pour the slurry containing minerals into the filter box and achieve continuous filtration through extraction and rotation.

[0003] An existing foreign patent with publication number BR112015026146B1 discloses a disc filter, comprising: a porous ceramic substrate, a porous ceramic membrane layer on the outer surface of the ceramic substrate, and at least one conductive wiring.

[0004] Although the above-mentioned filter is easy to detect, the slow rotation of the filter disc during actual use leads to low fluidity of the slurry. The filter disc cannot quickly adsorb impurities that are far away, and some impurities will sink to the bottom and cannot be filtered, causing the slurry concentration to change continuously, resulting in unstable filtration efficiency. Summary of the invention

[0005] The purpose of this application is to provide a disc filter to address the above-mentioned technical problems, which can improve the stability of slurry filtration efficiency.

[0006] The present application provides a disc filter, comprising:

[0007] Filtration pool;

[0008] A main shaft, wherein the main shaft is movably mounted on the filter tank;

[0009] A plurality of filter discs are provided and mounted on the main shaft;

[0010] A filter tank is placed in the filter tank and corresponds to the filter disc;

[0011] A conveying system connected between the inside and outside of the filter tank;

[0012] Wherein, the conveying system is provided with a pump body.

[0013] The mineral slurry is placed in the filter tank, and the main shaft is driven to rotate by a motor or other driving device to make the filter disc rotate around the main shaft. When the filter disc is immersed in the mineral slurry, filtering is performed through the filter disc, and the filter disc moves in the filter tank. The distance between the filter disc and the inner wall of the filter tank is 3-5cm. The slurry placed outside the filter tank in the filter tank has poor fluidity, and impurities will settle downward. Through the conveying system, this part of the slurry is conveyed to the filter tank through the pump body to keep the slurry concentration in the filter tank relatively stable. The overflowing slurry in the filter tank flows from above to the filter tank with high filtration efficiency.

[0014] Furthermore, the delivery system comprises:

[0015] An extraction pipe is connected to the bottom of the filter tank and is placed outside the filter tank;

[0016] A delivery pipeline connected to the bottom of the filter tank;

[0017] Wherein, the extraction pipeline is connected to the delivery pipeline, and the pump body is installed on the extraction pipeline.

[0018] The bottom of the filter pool is connected by an extraction pipe and is placed in an area outside the filter tank. The filter tank is connected by a delivery pipe to ensure that the slurry outside the filter tank can be continuously transported to the filter tank, keeping the slurry concentration in the filter tank stable and ensuring that the filtering efficiency of the filter disc is relatively stable.

[0019] Furthermore, it also includes:

[0020] Ore transport pipeline, connected to the delivery pipeline;

[0021] The valve body is installed between the ore transport pipeline and the delivery pipeline.

[0022] The ore conveying pipeline is connected to the source of the ore slurry. When the filter pool needs to add ore slurry, the ore conveying pipeline is connected to the delivery pipeline to mix the ore slurry conveyed by the ore conveying pipeline with the ore slurry conveyed by the extraction pipeline and slowly transported to the filter tank at the same time to keep the liquid level in the filter pool and the overall ore slurry concentration stable. When the ore conveying pipeline stops conveying, the valve body is closed to prevent the ore slurry conveyed by the extraction pipeline from flowing back into the ore conveying pipeline. The valve body adopts a solenoid valve, which is easy to control.

[0023] Furthermore, the filtering pool comprises:

[0024] A push plate is placed at the bottom of the filter tank, and a plurality of push plates are provided and correspond to the extraction pipes;

[0025] The push seat is placed on both sides of the push plate and is movably connected to the outer side wall of the filter tank;

[0026] The cavity is mounted on the filter tank;

[0027] The piston is placed in the cavity and connected to the push seat.

[0028] The cavity is connected to the gas source and the control valve. By pumping and transmitting air in the cavity, the movement of the push seat and the push plate is controlled to scrape the precipitated impurities around the connection between the extraction pipeline and the filter tank into the extraction pipeline to prevent a large amount of impurities from accumulating at the bottom of the filter tank. The push plate is installed and connected to the push seat.

[0029] Furthermore, it also includes:

[0030] A scraper, installed on one side of the filter tank and corresponding to the filter disc;

[0031] A guide plate, disposed between adjacent filter discs;

[0032] Wherein, the scraper is installed on the guide plate, and a guide mechanism is arranged between the scraper and the guide plate.

[0033] The filter material on the filter disc is scraped off by the scraper and then collected by the guide plate. The scraper and the guide plate are movably connected by a guide mechanism, so that the scraper can scrape the filter material on the filter disc cleanly and ensure that the scraper will not get stuck with the filter disc.

[0034] Furthermore, the guiding mechanism comprises:

[0035] An articulated shaft, installed between the scraper and the guide plate;

[0036] An elastic member is placed between the scraper and the guide plate;

[0037] Telescopic plate, movably mounted on the scraper;

[0038] The spring is placed between the telescopic plate and the scraper.

[0039] The scraper is hinged to the guide plate through a hinge shaft, and the scraper is deflected in a direction opposite to the rotation direction of the filter disc through an elastic member. The telescopic plate and the spring structure enable the telescopic plate to abut against the filter disc to ensure that the filtered material is scraped cleanly. When the telescopic plate is scraping, the activity between the telescopic plate and the scraper and the rotation of the hinge shaft can prevent the scraper and the filter disc from getting stuck.

[0040] The beneficial effects of this application are:

[0041] 1. Through the conveying system, the slurry at the bottom of the filter pool is transported to the filter tank through the pump body to keep the slurry concentration in the filter tank relatively stable.

[0042] 2. By controlling the movement of the push seat and the push plate, the precipitated impurities around the connection between the extraction pipe and the filter tank are scraped into the extraction pipe to prevent a large amount of impurities from accumulating at the bottom of the filter tank.

[0043] 3. Use the scraper to scrape the filter material off the filter disc, and then collect it through the guide plate. The guide mechanism ensures that the scraper will not get stuck with the filter disc. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] Figure 1 This is a schematic diagram of the structure of the filter of this application;

[0045] Figure 2 This is a schematic cross-sectional view of the filter of the present application;

[0046] Figure 3 This is a schematic diagram of the structure of the push plate of this application;

[0047] Figure 4 This is a schematic diagram of the structure of the scraper of this application;

[0048] The reference numerals in the figure are: 100, filter tank; 110, push plate; 120, push seat; 121, piston; 200, main shaft; 300, filter disc; 400, filter tank; 410, cavity; 500, conveying system; 510, pump body; 520, extraction pipeline; 530, conveying pipeline; 540, ore conveying pipeline; 550, valve body; 600, scraper; 610, guide plate; 620, guide mechanism; 621, hinge shaft; 622, elastic member; 623, telescopic plate; 624, spring. DETAILED DESCRIPTION

[0049] The following will be combined with the drawings in the embodiments of the present application to clearly describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0050] The terms "first", "second", etc. in the specification and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the data used in this way can be interchangeable under appropriate circumstances, so that the embodiments of the present application can be implemented in an order other than those illustrated or described here, and the objects distinguished by "first", "second", etc. are generally of one type, and the number of objects is not limited. For example, the first object can be one or more. In addition, "and / or" in the specification and claims represents at least one of the connected objects, and the character " / " generally indicates that the objects associated with each other are in an "or" relationship.

[0051] The following provides a detailed description of the embodiments of the present application through specific embodiments and their application scenarios in conjunction with the accompanying drawings.

[0052] Embodiment 1:

[0053] like Figure 1 , Figure 2 As shown, the embodiment of the present application provides a disc filter, comprising:

[0054] Filter tank 100;

[0055] A main shaft 200, wherein the main shaft 200 is movably mounted on the filter tank 100;

[0056] A plurality of filter discs 300 are provided and mounted on the main shaft 200;

[0057] The filter tank 400 is disposed in the filter tank 100 and corresponds to the filter plate 300;

[0058] The conveying system 500 is connected between the inside and the outside of the filter tank 400;

[0059] The conveying system 500 is provided with a pump body 510 .

[0060] The mineral slurry is placed in the filter tank 100, and the main shaft 200 is driven to rotate by a driving device such as a motor, so that the filter disc 300 rotates around the main shaft 200. When the filter disc 300 is immersed in the mineral slurry, filtering is performed through the filter disc 300, and the filter disc 300 moves in the filter tank 400. The distance between the filter disc 300 and the inner wall surface of the filter tank 400 is 3-5 cm. The slurry placed outside the filter tank 400 in the filter tank 100 has poor fluidity, and impurities will settle downward. Through the conveying system 500, this part of the slurry is conveyed to the filter tank 400 through the pump body 510, and the slurry concentration in the filter tank 400 is kept relatively stable. The overflowing slurry in the filter tank 400 flows from the top to the filter tank 100, and has a high filtration efficiency.

[0061] Embodiment 2:

[0062] like Figure 2 As shown, the embodiment of the present application provides a disc filter. In addition to the above technical features, the conveying system 500 further includes:

[0063] The extraction pipe 520 is connected to the bottom of the filter tank 100 and is placed outside the filter tank 400;

[0064] The delivery pipe 530 is connected to the bottom of the filter tank 400;

[0065] The extraction pipeline 520 is connected to the delivery pipeline 530 , and the pump body 510 is installed on the extraction pipeline 520 .

[0066] The bottom of the filter pool 100 is connected through an extraction pipe 520 and is placed in an area outside the filter tank 400, and the filter tank 400 is connected through a delivery pipe 530 to ensure that the slurry outside the filter tank 400 can be continuously delivered to the filter tank 400, keeping the slurry concentration in the filter tank 400 stable, and ensuring that the filtering efficiency of the filter disc 300 is relatively stable.

[0067] Furthermore, it also includes:

[0068] The ore transport pipeline 540 is connected to the delivery pipeline 530;

[0069] The valve body 550 is installed between the ore conveying pipeline 540 and the delivery pipeline 530 .

[0070] The ore conveying pipeline 540 is connected to the source of the ore slurry. When the filter tank 100 needs to add ore slurry, the ore slurry conveyed by the ore conveying pipeline 540 is mixed with the ore slurry conveyed by the extraction pipeline 520 through the connection between the ore conveying pipeline 540 and the delivery pipeline 530, and is slowly transported to the filter tank 400 at the same time to keep the liquid level in the filter tank 100 and the overall ore slurry concentration stable. When the ore conveying pipeline 540 stops conveying, it is closed by the valve body 550 to prevent the ore slurry conveyed by the extraction pipeline 520 from flowing back into the ore conveying pipeline 540. The valve body 550 adopts an electromagnetic valve, which is easy to control.

[0071] Embodiment 3:

[0072] like Figure 2 , Figure 3 As shown, the embodiment of the present application provides a disc filter. In addition to the above technical features, the filter tank 100 further includes:

[0073] A push plate 110 is disposed at the bottom of the filter tank 100 , and a plurality of push plates 110 are provided and correspond to the extraction pipes 520 ;

[0074] The push seat 120 is disposed on both sides of the push plate 110 and is movably connected to the outer side wall of the filter tank 400;

[0075] The cavity 410 is installed on the filter tank 400;

[0076] The piston 121 is disposed in the cavity 410 and connected to the push seat 120 .

[0077] The cavity 410 is connected to the air source and the control valve. By pumping and supplying air in the cavity 410, the movement of the push seat 120 and the push plate 110 is controlled to scrape the precipitated impurities around the connection between the extraction pipe 520 and the filter tank 100 into the extraction pipe 520 to prevent a large amount of impurities from accumulating at the bottom of the filter tank 100. The push plate 110 and the push seat 120 are installed and connected.

[0078] Embodiment 4:

[0079] like Figure 1 , Figure 4 As shown, the embodiment of the present application provides a disc filter, which, in addition to the above technical features, further includes:

[0080] A scraper 600 is installed on one side of the filter tank 100 and corresponds to the filter plate 300;

[0081] A guide plate 610 is disposed between adjacent filter plates 300;

[0082] The scraper 600 is installed on the guide plate 610 , and a guide mechanism 620 is provided between the scraper 600 and the guide plate 610 .

[0083] The filtered material on the filter disc 300 is scraped off by the scraper 600 and then collected by the guide plate 610. The scraper 600 and the guide plate 610 are movably connected via a guide mechanism 620, so that the scraper 600 can scrape off the filtered material on the filter disc 300 and ensure that the scraper 600 will not get stuck with the filter disc 300.

[0084] Furthermore, the guiding mechanism 620 includes:

[0085] The hinge shaft 621 is installed between the scraper 600 and the guide plate 610;

[0086] The elastic member 622 is disposed between the scraper 600 and the guide plate 610;

[0087] The telescopic plate 623 is movably mounted on the scraper 600;

[0088] The spring 624 is placed between the telescopic plate 623 and the scraper 600 .

[0089] The scraper 600 is hinged to the guide plate 610 through the hinge shaft 621, and the scraper 600 is deflected in the direction opposite to the rotation direction of the filter plate 300 through the elastic member 622. The telescopic plate 623 and the spring 624 enable the telescopic plate 623 to abut against the filter plate 300 to ensure that the filtered material is scraped cleanly. When the telescopic plate 623 is scraping, the activity between the telescopic plate 623 and the scraper 600 and the rotation of the hinge shaft 621 can prevent the scraper 600 and the filter plate 300 from getting stuck.

[0090] It should be noted that, in this article, the terms "comprise", "include" or any other variant thereof are intended to cover non-exclusive inclusion, so that the process, method, article or device including a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise one..." do not exclude the presence of other identical elements in the process, method, article or device including the element. In addition, it should be pointed out that the scope of the methods and devices in the embodiments of the present application is not limited to performing functions in the order shown or discussed, and may also include performing functions in a substantially simultaneous manner or in reverse order according to the functions involved, for example, the described method may be performed in an order different from that described, and various steps may also be added, omitted, or combined. In addition, the features described with reference to certain examples may be combined in other examples.

[0091] The embodiments of the present application are described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementation methods. The above-mentioned specific implementation methods are merely illustrative and not restrictive. Under the guidance of the present application, ordinary technicians in this field can also make many forms without departing from the purpose of the present application and the scope of protection of the claims, all of which are within the protection of the present application.

Claims

1. A disc filter, characterized in that: include: Filter tank (100); A main shaft (200), wherein the main shaft (200) is movably mounted on the filter tank (100); A plurality of filter discs (300) are provided and mounted on the main shaft (200); A filter tank (400) is disposed in the filter pool (100) and corresponds to the filter plate (300); A conveying system (500) connected between the inside and outside of the filter tank (400); Wherein, the conveying system (500) is provided with a pump body (510).

2. The disc filter according to claim 1, characterized in that: The delivery system (500) comprises: An extraction pipe (520) connected to the bottom of the filter pool (100) and placed outside the filter tank (400); A delivery pipe (530) connected to the bottom of the filter tank (400); The extraction pipeline (520) is connected to the delivery pipeline (530), and the pump body (510) is installed on the extraction pipeline (520).

3. The disc filter according to claim 2, characterized in that: Also includes: The ore transport pipeline (540) is connected to the delivery pipeline (530); The valve body (550) is installed between the ore conveying pipeline (540) and the delivery pipeline (530).

4. The disc filter according to claim 3, characterized in that: The filtering tank (100) comprises: A push plate (110) is placed at the bottom of the filter tank (100), wherein a plurality of push plates (110) are provided and correspond to the extraction pipes (520); A pushing seat (120) is disposed on both sides of the pushing plate (110) and is movably connected to the outer side wall of the filter tank (400); A cavity (410) is installed on the filter tank (400); The piston (121) is placed in the cavity (410) and connected to the push seat (120).

5. The disc filter according to claim 4, characterized in that: Also includes: A scraper (600) is installed on one side of the filter tank (100) and corresponds to the filter plate (300); A guide plate (610) is disposed between adjacent filter plates (300); The scraper (600) is installed on the guide plate (610), and a guide mechanism (620) is provided between the scraper (600) and the guide plate (610).

6. The disc filter according to claim 5, characterized in that: The guiding mechanism (620) comprises: A hinge shaft (621) is installed between the scraper (600) and the guide plate (610); An elastic member (622) is disposed between the scraper (600) and the guide plate (610); A telescopic plate (623) is movably mounted on the scraper (600); The spring (624) is placed between the telescopic plate (623) and the scraper (600).

Citation Information

Patent Citations

  • Filter Plate, Disc Filter Apparatus, and Method for Controlling a Disc Filter

    BR112015026146A2