Dynamic wave washer with visual liquid spraying height of nozzle

By installing a movable camera and support rod on the reverse nozzle of the power wave scrubber, visualization and precise control of the liquid spray height are achieved, and the problems of inaccurate liquid spray height control and labor waste in the prior art are solved, and the problems of inaccurate liquid spray height control and improved Convenience and accuracy of operation.

CN222518114UActive Publication Date: 2025-02-25LIAOCHENG YANSHAN NEW MATERIAL TECH
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Patent Information

Application Number
CN202421242523.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-03
Publication Date
2025-02-25
Estimated Expiration
2034-06-03

AI Technical Summary

Technical Problem

The height control of the existing power wave scrubber liquid spray is inaccurate, and manholes need to be removed to verify, destroying the negative pressure environment in the reverse nozzle and wasting labor.

Method used

A power wave scrubber with highly visible spraying of nozzles is designed. By installing a movable camera on the reverse nozzle, the coupling of the support rod and the observation cylinder is used to realize spraying under the negative pressure state of the inner negative nozzle. Liquid height observation and adjustment.

Benefits of technology

Accurate control of the liquid spray height is achieved, avoiding the exchange of gas in the reverse nozzle and external gas, reducing labor waste, and improving operation convenience and accuracy.

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Abstract

The utility model relates to the technical field of dynamic wave scrubbers, in particular to a dynamic wave scrubber with a nozzle with a visible liquid spraying height, which comprises a dynamic wave cylinder body, a reverse spraying pipe connected with the dynamic wave cylinder body, an overflow weir connected with the reverse spraying pipe, a dynamic wave nozzle arranged in the reverse spraying pipe, and an observation cylinder connected with the reverse spraying pipe and positioned above the overflow weir. A valve is arranged on the observation cylinder, a movable camera capable of being inserted into the reverse spraying pipe along the observation cylinder to observe the liquid spraying height is arranged on one side of the observation cylinder, and the camera is in communication connection with a DCS (Distributed Control System) master control room computer; the camera is fixedly connected with a supporting rod and located at the end of the supporting rod. The supporting rod is inserted into the observation cylinder; through the arrangement of the camera, the liquid spraying height can be observed without opening a manhole door, the liquid spraying height can be observed under the state that the negative pressure in the reverse spraying pipe is kept, and the liquid spraying device is more accurate and more convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of power wave scrubbers, in particular to a power wave scrubber with a highly visible spray head. Background Art

[0002] The working principle of the dynamic wave scrubber mainly relies on the action of dynamic waves. This equipment is used to wash and separate droplets or particles in gas-liquid mixtures. The purification process of flue gas acid-making industry often adopts dynamic wave scrubbing technology to cool and remove dust from high-temperature flue gas. The high-temperature flue gas and acid collide and fully contact at high speed in the reverse nozzle of the dynamic wave scrubber, completing the gas-liquid mass transfer and heat transfer process, thereby achieving the purpose of cooling and removing dust from the flue gas.

[0003] The spray height of the dynamic wave scrubber nozzle is a key control point. If the spray height is too high, it will cause acid corrosion of the carbon steel pipe on the upper part of the dynamic wave overflow weir. If the spray height is too low, the lower fiberglass pipe will be damaged by high-level flue gas. The spray height will change due to various factors. The existing dynamic wave spray height control measures are mainly to control the nozzle pressure and remove the manhole to check the spray height. When removing the manhole, the negative pressure environment in the reverse nozzle is destroyed, which is different from the actual working state of the spray, resulting in inaccurate spray height control and waste of labor. Utility Model Content

[0004] The main purpose of the utility model is to provide a dynamic wave scrubber with visible spray height of the nozzle, so as to solve the problems of inaccurate spray height control and waste of labor in the above-mentioned prior art dynamic wave scrubber.

[0005] In order to achieve the above-mentioned purpose, the utility model provides a dynamic wave scrubber with visible spray height of the nozzle, comprising a dynamic wave cylinder, the dynamic wave cylinder is connected to a reverse spray pipe, the reverse spray pipe is connected to an overflow weir, a dynamic wave nozzle is arranged in the reverse spray pipe, an observation tube is connected to the position above the overflow weir on the reverse spray pipe, a valve is arranged on the observation tube, a movable camera is arranged on one side of the observation tube, which can be inserted into the reverse spray pipe along the observation tube to observe the spray height, and the camera is connected to the DCS main control room computer for communication.

[0006] Furthermore, the camera is fixedly connected to a support rod, and the camera is located at the end of the support rod; the support rod is plugged into the observation tube.

[0007] Furthermore, a stepped hole is provided inside the observation tube, the stepped hole includes an inner conical hole and an outer cylindrical hole, a sealing gasket is provided inside the cylindrical hole; the end of the support rod is provided with a conical head and a cylindrical head matching the stepped hole.

[0008] Furthermore, an air blowing pipe for blowing air toward the camera is connected inside the support rod.

[0009] Furthermore, an air guide cover with an opening downward is provided at the bottom of the camera, and the air blowing pipe is connected to the air guide cover.

[0010] Furthermore, the support rod is fixedly connected with a power mechanism which drives the support rod to reciprocate.

[0011] Furthermore, the support rod is fixedly connected to a support bracket, a slide rail is provided below the support rod, and the support bracket is slidably connected to the slide rail.

[0012] Furthermore, the power mechanism is a cylinder, a hydraulic cylinder or an electric push rod.

[0013] The beneficial effects of the utility model are:

[0014] 1. By setting up a camera, there is no need to open the manhole door to observe the spray height. The spray height can be observed while maintaining the negative pressure inside the reverse spray pipe, which is more accurate and convenient.

[0015] 2. By setting up the observation tube and the support rod that are plugged into each other, the observation tube can be kept closed during observation to avoid the exchange of gas in the reverse jet tube with the external gas;

[0016] 3. By setting up an air blowing pipe, the camera can be cooled and dust can be blown away, so that the camera can shoot clearly;

[0017] 4. By setting up an air guide cover, the gas blown out of the air blowing pipe can be prevented from hindering the flow of gas in the reverse nozzle;

[0018] 5. The stability of the support rod during movement is ensured by setting the support bracket and the slide rail. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings in the specification, which constitute a part of the present application, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.

[0020] Figure 1 It is a structural schematic diagram of Example 1;

[0021] Figure 2 It is a partial cross-sectional view of the reverse nozzle and the support rod in Example 1;

[0022] Figure 3 Schematic diagram of the structure of the air guide cover in Example 2.

[0023] In the figure: 1. power wave cylinder; 2. reverse nozzle; 3. overflow weir; 4. observation tube; 5. valve; 6. camera; 7. support rod; 701. conical head; 702. cylindrical head; 703. air blowing pipe; 8. power wave nozzle; 9. wind guide cover; 10. power mechanism; 11. support bracket; 12. slide rail; 13. sealing gasket. DETAILED DESCRIPTION

[0024] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application can be combined with each other. The present utility model will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0025] Example 1

[0026] like Figure 1 to Figure 2 As shown, a dynamic wave scrubber with visible spray height of the nozzle comprises a dynamic wave cylinder 1, the dynamic wave cylinder 1 is connected to a reverse spray pipe 2, the reverse spray pipe 2 is connected to an overflow weir 3, a dynamic wave nozzle 8 is arranged in the reverse spray pipe 2, an observation tube 4 is connected to the position above the overflow weir 3 on the reverse spray pipe 2, a valve 5 is arranged on the observation tube 4, a movable camera 6 is arranged on one side of the observation tube 4, which can be inserted into the reverse spray pipe 2 along the observation tube 4 to observe the spray height, and the camera 6 is communicatively connected to the computer in the DCS main control room.

[0027] The camera 6 is fixedly connected to the support rod 7, the camera 6 is located at the end of the support rod 7, and the wire of the camera 6 is arranged inside the support rod 7; the support rod 7 is plugged into the observation tube 4; a stepped hole is arranged inside the observation tube 4, the stepped hole includes an inner conical hole and an outer cylindrical hole, and a sealing gasket 13 is arranged on the inner side of the cylindrical hole; a conical head 701 and a cylindrical head 702 matching with the stepped hole are arranged at the end of the support rod 7; when the support rod 7 is plugged into the observation tube 4, the sealing between the support rod 7 and the observation tube 4 is achieved under the cooperation of the conical hole and the conical head 701 and the extrusion of the cylindrical head 702 and the sealing gasket 13.

[0028] The support rod 7 is connected with an air blowing pipe 703 for blowing air to the camera, and the pipeline of the air blowing pipe 703 is arranged inside the support rod 7; the air blowing pipe 703 can cool down the camera and blow away dust, so that the camera can take clear pictures and transmit the pictures to the computer in the DCS control room.

[0029] The support rod 7 is fixedly connected to a power mechanism 10 that drives the support rod 7 to reciprocate; the power mechanism 10 is a cylinder, a hydraulic cylinder or an electric push rod, etc.; the support rod 7 is fixedly connected to a support bracket 11, a slide rail 12 is provided under the support rod 7, and the support bracket 11 is slidably connected to the slide rail 12; the support bracket 11 and the slide rail 12 ensure the stability of the support rod when it moves.

[0030] Example 2

[0031] like Figure 3As shown, Example 2 also provides a dynamic wave scrubber with highly visible nozzle spraying liquid. The only difference between Example 2 and Example 1 is that a wind guide hood 9 with a downward opening is provided at the bottom of the camera 6, and the air blowing pipe 703 is connected to the wind guide hood 9; the wind guide hood 9 can turn the wind blown out of the air blowing pipe 703 to the same direction as the high-temperature flue gas, thereby avoiding obstruction to the flow of gas in the reverse nozzle.

[0032] The working principle of the above embodiment is:

[0033] When the water supply pump current of the power wave nozzle 8 fluctuates and the pressure and flow rate of the water supply pipe fluctuate, it means that the spray height of the power wave nozzle 8 may change, and it is necessary to check the spray height of the power wave nozzle 8 in the reverse spray pipe 2; first open the valve 5, then the camera 6 is pushed into the reverse spray pipe 2 under the action of the support rod 7, and finally the camera 6 transmits the picture to the computer in the DCS main control room, so as to directly obtain the spray height; when the spray height is not appropriate, adjust the spray height to a suitable range; this method of adjusting the spray height is more convenient and more accurate.

[0034] The above description is only the preferred embodiment of the utility model, and is not intended to limit the utility model. For those skilled in the art, the utility model can have various modifications and changes. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.

Claims

1. A power wave scrubber with a highly visible spray head, comprising a power wave cylinder (1), the power wave cylinder (1) being connected to a reverse spray pipe (2), the reverse spray pipe (2) being connected to an overflow weir (3), a power wave nozzle (8) being arranged in the reverse spray pipe (2), characterized in that: An observation tube (4) is connected to the reverse spray pipe (2) at a position above the overflow weir (3), and a valve (5) is provided on the observation tube (4). A movable camera (6) is provided on one side of the observation tube (4) and can be inserted into the reverse spray pipe (2) along the observation tube (4) to observe the height of the spray liquid. The camera (6) is communicatively connected to a computer in a DCS control room.

2. The dynamic wave scrubber with highly visible spray head as claimed in claim 1, characterized in that: The camera (6) is fixedly connected to a support rod (7), and the camera (6) is located at the end of the support rod (7); the support rod (7) is plugged into the observation tube (4).

3. The dynamic wave scrubber with highly visible spray head as claimed in claim 2, characterized in that: The observation tube (4) is provided with a stepped hole inside, the stepped hole comprising an inner conical hole and an outer cylindrical hole, the inner side of the cylindrical hole being provided with a sealing gasket (13); the end of the support rod (7) is provided with a conical head (701) and a cylindrical head (702) that match the stepped hole.

4. The dynamic wave scrubber with highly visible spray head as claimed in claim 2, characterized in that: The support rod (7) is internally connected with an air blowing pipe (703) for blowing air toward the camera.

5. The dynamic wave scrubber with highly visible spray head as claimed in claim 4, characterized in that: An air guide cover (9) with an opening facing downward is provided at the bottom of the camera (6), and the air blowing pipe (703) is connected to the air guide cover (9).

6. The dynamic wave scrubber with highly visible spray head as claimed in claim 2, characterized in that: The support rod (7) is fixedly connected to a power mechanism (10) for driving the support rod (7) to reciprocate.

7. The dynamic wave scrubber with highly visible spray head as claimed in claim 6, characterized in that: The support rod (7) is fixedly connected to a support bracket (11), a slide rail (12) is provided below the support rod (7), and the support bracket (11) is slidably connected to the slide rail (12).

8. The dynamic wave scrubber with highly visible spray head as claimed in claim 6, characterized in that: The power mechanism (10) is a cylinder, a hydraulic cylinder or an electric push rod.