Anti-blocking steam blowing device

By designing an anti-blocking steam purging device, the adjustment mechanism, filter mechanism and collection mechanism are used to solve the problem of channel blockage caused by the accumulation of ash blocks and impurities on the surface of the evaporation section, and the effect of reducing energy consumption and extending the service life of the device is achieved.

CN222519303UActive Publication Date: 2025-02-25SHA HE SHI DE JIN BO LI YOU XIAN GONG SI
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Patent Information

Application Number
CN202420533648.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-19
Publication Date
2025-02-25
Estimated Expiration
2034-03-19

AI Technical Summary

Technical Problem

During the flue gas treatment of glass kilns, ash blocks and impurities accumulate on the surface of the evaporation section lead to blockage of the channel, increasing energy consumption and power consumption, and affecting the stability and quality of glass production.

Method used

An anti-blocking steam purging device is designed, including an adjustment mechanism and a telescopic base plate, a filtering mechanism and a collection mechanism, covering the surface of the evaporation section through a steam blowing pipeline, filtering and collecting impurities to prevent clogging.

Benefits of technology

Effectively cover the surface of the evaporation section, reduce energy waste, prevent channel blockage, extend the service life of the steam purge device, and improve the stability and efficiency of glass production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-blocking steam blowing device, which relates to the technical field of steam blowing and comprises a bottom plate, a groove is arranged on one side of the top end of the bottom plate, an adjusting mechanism is arranged in the groove and matched with a plurality of telescopic bottom plates, a steam box is arranged at the top ends of the telescopic bottom plates, and a blowing pipeline is arranged at the top end of the steam box. A plurality of blowing pipes are arranged at the top end of the blowing pipeline, the blowing pipes are matched with the filtering mechanism, a plurality of fixing rods are symmetrically arranged on the outer side of the circumference of the blowing pipeline, the fixing rods are matched with the collecting mechanism, and a steam through hole is formed in one side of the steam box; a limiting groove is formed in one end of the bottom plate, and a movable plate is arranged in the limiting groove. According to the steam blowing device, by arranging the adjusting mechanism and the telescopic bottom plate, it can be ensured that blown steam can effectively cover the surface of the evaporation section, it is ensured that the steam makes full contact with accumulated ash blocks and other impurities, unnecessary energy waste is avoided, and the working efficiency of the steam blowing device is improved.
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Description

Technical Field

[0001] The utility model relates to a steam purging technology, in particular to an anti-clogging steam purging device. Background Art

[0002] When the flue gas is discharged from the glass kiln, the temperature is as high as 500-550℃. It then passes through the waste heat boiler of the power plant and after heat exchange in the superheater, the temperature drops to 350-420℃, and then enters the denitrification treatment facility. In this process, part of the unreacted residual ammonia in the flue gas is treated in the denitrification facility, so that the pollutant content in the flue gas is reduced. The treated flue gas returns to the waste heat boiler at a temperature of 350℃ and enters the evaporation section for further heat exchange. During the heat exchange process in the evaporation section, the water in the flue gas is evaporated, and other chemical reactions will also occur. Among them, the unreacted residual ammonia will condense on the surface of the evaporation section to form ammonium salts, and the ash will combine with other substances to form ash blocks. These ash blocks will adhere to the surface of the evaporation section. Over time, these ash blocks will gradually accumulate, causing the channel of the evaporation section to narrow and eventually become blocked, requiring shutdown and maintenance.

[0003] During the whole process, as time goes by, the energy consumption required to treat the flue gas continues to rise, resulting in a gradual increase in electricity consumption. The power consumption of the power plant is increasing day by day, while the power generation is decreasing day by day. The instability of power supply may cause the glass production line to face problems such as power outages or voltage instability, affecting the continuity of production and quality stability. In particular, in the glass production process, high environmental conditions such as temperature and humidity are required, and the instability of power supply will directly affect the control of these parameters, thereby affecting the quality and production efficiency of the glass.

[0004] Currently, no effective solution has been proposed for the problems in the related technologies. Utility Model Content

[0005] In view of the problems in the related art, the utility model proposes an anti-clogging steam purge device to overcome the above technical problems existing in the existing related art.

[0006] To this end, the specific technical solutions adopted by the utility model are as follows:

[0007] A steam purging device to prevent clogging comprises a bottom plate, a groove is arranged on one side of the top of the bottom plate, an adjusting mechanism is arranged inside the groove, the adjusting mechanism cooperates with a plurality of telescopic bottom plates, a steam box is arranged on the top of the telescopic bottom plate, a spray pipeline is arranged on the top of the steam box, a plurality of spray pipes are arranged on the top of the spray pipeline, the spray pipes cooperate with the filtering mechanism, a plurality of fixing rods are symmetrically arranged on the outer side of the circumference of the spray pipeline, the fixing rods cooperate with the collecting mechanism, a steam through hole is arranged on one side of the steam box; a limiting groove is arranged at one end of the bottom plate, a movable plate is arranged inside the limiting groove.

[0008] Furthermore, in order to facilitate the movement of the steam blowing device and improve the convenience of the steam blowing device, a control box is arranged at the top of the bottom plate close to the groove, and two sets of wheels are arranged at the bottom end of the bottom plate close to the groove; a telescopic plate is arranged at the top of the movable plate away from the bottom plate, a support seat is arranged at the top of the telescopic plate, a plurality of support grooves are opened at the top of the support seat, and two sets of wheels are arranged at the bottom end of the movable plate away from the bottom plate.

[0009] Furthermore, in order to adjust the distance between the bottom plate and the movable plate and improve the functionality of the steam purge device, a limiting plate 1 is arranged at the top inner side of the limiting groove near the movable plate, and a limiting plate 2 cooperating with the limiting plate 1 is arranged at the top inner side of the movable plate.

[0010] Furthermore, in order to be able to adjust according to the sizes of waste heat boilers of different sizes and improve the flexibility and adaptability of the steam purge device, the adjustment mechanism includes a threaded rod arranged inside the groove; the adjustment mechanism also includes a drive motor arranged on both sides of the bottom plate, and the drive motor output shaft and the threaded rod.

[0011] Furthermore, in order to reduce the risk of clogging of the blow pipe, protect the normal operation of the blow pipe, and extend the service life of the steam purge device, the filtering mechanism includes a filter tube arranged at the top of the blow pipe, a filter net is arranged at the top of the filter tube, and the filter tube and the blow pipe are fixed by bolts; a valve is arranged on the outer side of the circumference of the blow pipe.

[0012] Furthermore, in order to effectively collect impurities and particulate matter in the steam and prevent them from depositing, the collection mechanism includes a connecting rod arranged at one end of the fixed rod, the connecting rod and the fixed rod are fixed by bolts, and a collection box is arranged at the bottom end of the connecting rod.

[0013] The beneficial effects of the utility model are:

[0014] 1. The utility model can ensure that the sprayed steam can effectively cover the surface of the evaporation section by arranging the adjustment mechanism and the telescopic bottom plate, ensure that the steam can fully contact the accumulated ash and other impurities, avoid unnecessary energy waste, reduce energy loss, maintain the stability of glass production, thereby improving the cleaning effect, preventing channel blockage, and improving the working efficiency of the steam blowing device.

[0015] 2. The utility model can prevent impurities and particles from falling into the blowing pipe by setting a filtering mechanism, thereby reducing the risk of clogging of the blowing pipe, protecting the normal operation of the blowing pipe, and extending the service life of the steam blowing device.

[0016] 3. The utility model can effectively collect impurities and particulate matter in steam and prevent their deposition by setting a collecting mechanism, which helps to reduce the formation of ash blocks and other pollutants, and is easy to clean and maintain the steam purge device. At the same time, the replacement and cleaning of the collection box can be achieved through the mutual cooperation between the fixing rod and the connecting rod, and it can be disassembled and installed according to the length of the waste heat boiler, thereby improving the flexibility and functionality of the steam purge device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a structural schematic diagram of an anti-clogging steam purge device according to an embodiment of the utility model;

[0019] Figure 2 is a cross-sectional view of an anti-clogging steam purge device according to an embodiment of the utility model;

[0020] Figure 3 yes Figure 2 A partial enlarged view of the middle A;

[0021] Figure 4 yes Figure 2 A partial enlarged view of point B in the middle;

[0022] Figure 5 yes Figure 2 A partial enlarged view of point C in the middle.

[0023] In the figure:

[0024] 1. Bottom plate; 2. Groove; 3. Adjustment mechanism; 301. Threaded rod; 302. Drive motor; 4. Telescopic bottom plate; 5. Steam box; 6. Blowing pipeline; 7. Blowing pipe; 8. Filter mechanism; 801. Filter tube; 802. Filter net; 803. Bolt 1; 804. Valve; 9. Fixing rod; 10. Collecting mechanism; 1001. Connecting rod; 1002. Bolt 2; 1003. Collecting box; 11. Steam through hole; 12. Limiting groove; 13. Moving plate; 14. Control box; 15. Wheel 1; 16. Telescopic plate; 17. Support seat; 18. Support groove; 19. Wheel 2; 20. Limiting plate 1; 21. Limiting plate 2. DETAILED DESCRIPTION

[0025] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, ordinary technicians in the field should be able to understand other possible implementation methods and advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0026] According to an embodiment of the utility model, an anti-clogging steam purge device is provided.

[0027] The present invention is now further described in conjunction with the accompanying drawings and specific implementation methods. Figure 1-Figure 5 As shown, the anti-clogging steam purging device according to the embodiment of the utility model includes a base plate 1, a groove 2 is provided on one side of the top of the base plate 1, an adjusting mechanism 3 is provided inside the groove 2, the adjusting mechanism 3 cooperates with a plurality of telescopic base plates 4, a steam box 5 is provided on the top of the telescopic base plate 4, a blowing pipeline 6 is provided on the top of the steam box 5, a plurality of blowing pipes 7 are provided on the top of the blowing pipeline 6, the blowing pipes 7 cooperate with the filtering mechanism 8, a plurality of fixing rods 9 are symmetrically provided on the outer side of the circumference of the blowing pipeline 6, the fixing rods 9 cooperate with the collecting mechanism 10, and a steam through hole 11 is provided on one side of the steam box 5; a limiting groove 12 is provided at one end of the base plate 1, and a movable plate 13 is provided inside the limiting groove 12.

[0028] With the aid of the above technical solution of the utility model, by setting the adjustment mechanism 3 and the telescopic bottom plate 4, it can be ensured that the sprayed steam can effectively cover the surface of the evaporation section, ensure that the steam fully contacts the accumulated ash and other impurities, avoid unnecessary energy waste, reduce energy loss, maintain the stability of glass production, thereby improving the cleaning effect, preventing channel blockage, and improving the working efficiency of the steam purge device. By setting the filtering mechanism 8, impurities and particulate matter can be prevented from falling into the spray pipe 7, thereby reducing the risk of blockage of the spray pipe 7, protecting the normal operation of the spray pipe 7, and extending the service life of the steam purge device.

[0029] In one embodiment, for the above-mentioned base plate 1, a control box 14 is provided at the top of the base plate 1 close to the groove 2, and two sets of wheels 15 are provided at the bottom end of the base plate 1 close to the groove 2; a telescopic plate 16 is provided at the top of the movable plate 13 away from the base plate 1, a support seat 17 is provided at the top of the telescopic plate 16, a plurality of support grooves 18 are provided at the top of the support seat 17, and two sets of wheels 19 are provided at the bottom end of the movable plate 13 away from the base plate 1, thereby facilitating the movement of the steam purge device and improving the convenience of the steam purge device.

[0030] In one embodiment, for the above-mentioned limit groove 12, a limit plate 20 is set at the top inner side of the limit groove 12 close to the movable plate 13, and a limit plate 21 matching with the limit plate 20 is set at the top inner side of the movable plate 13, so as to realize the distance adjustment between the bottom plate 1 and the movable plate 13 and improve the functionality of the steam purge device.

[0031] In one embodiment, for the above-mentioned adjustment mechanism 3, the adjustment mechanism 3 includes a threaded rod 301 arranged inside the groove 2; the adjustment mechanism 3 also includes a driving motor 302 arranged on both sides of the bottom plate 1, and the output shaft of the driving motor 302 and the threaded rod 301, so that it can be adjusted according to the size of waste heat boilers of different sizes, thereby improving the flexibility and adaptability of the steam purge device.

[0032] In one embodiment, for the above-mentioned filtering mechanism 8, the filtering mechanism 8 includes a filtering tube 801 arranged at the top of the blowing tube 7, a filtering net 802 is arranged at the top of the filtering tube 801, and the filtering tube 801 and the blowing tube 7 are fixed by a bolt 803; a valve 804 is arranged on the outer side of the circumference of the blowing tube 7, so as to reduce the risk of blockage of the blowing tube 7, protect the normal operation of the blowing tube 7, and extend the service life of the steam blowing device.

[0033] In one embodiment, for the above-mentioned collecting mechanism 10, the collecting mechanism 10 includes a connecting rod 1001 arranged at one end of the fixing rod 9, the connecting rod 1001 and the fixing rod 9 are fixed by a bolt 1002, and a collecting box 1003 is arranged at the bottom end of the connecting rod 1001, so as to effectively collect impurities and particulate matter in the steam and prevent their deposition.

[0034] In order to facilitate understanding of the above technical solution of the present invention, the working principle or operation method of the present invention in the actual process is described in detail below.

[0035] In actual application, the steam purge device is moved to the vicinity of the waste heat boiler, and the telescopic plate 16 is started through the control box 14 to make it lose its support for the injection pipeline 6 and the collecting mechanism 10, and the movable plate 13 is pushed to reduce the distance between the bottom plate 1 and the movable plate 13, and the telescopic bottom plate 4 is started through the control box 14 so that the telescopic bottom plate 4 drives the injection pipeline 6 and the collecting mechanism 10 to adjust to the height suitable for the waste heat boiler, and the injection pipeline 6 and the collecting mechanism 10 are moved to the inside of the waste heat boiler, and the drive motor 302 is started through the control box 14 according to the internal space of the waste heat boiler, so that the output shaft of the drive motor 302 drives the threaded rod 301 to move. Rotate, thereby driving the telescopic bottom plate 4 to move, so as to adjust the distance of the blowing pipeline 6, thereby meeting the needs of waste heat boilers of different sizes; after the adjustment is completed, connect the steam through hole 11 to the steam pipe, and start the valve 804 through the control box 14, so that the blowing pipe 7 sprays steam into the waste heat boiler, thereby utilizing the high temperature of the steam to blow and warm and decompose the impurity ash blocks accumulated on the heating surface, thereby preventing blockage from occurring and affecting the stability of glass production. The decomposed impurity ash blocks fall into the collection box 1003 for collection, wherein the filtering mechanism 8 filters the blowing pipe 7 to avoid affecting the subsequent steam blowing and improve work efficiency.

[0036] In summary, with the aid of the above technical solution of the utility model, by setting the adjustment mechanism 3 and the telescopic bottom plate 4, it can be ensured that the sprayed steam can effectively cover the surface of the evaporation section, ensure that the steam fully contacts the accumulated ash and other impurities, avoid unnecessary energy waste, reduce energy loss, maintain the stability of glass production, thereby improving the cleaning effect, preventing channel blockage, and improving the working efficiency of the steam purge device. By setting the filtering mechanism 8, impurities and particulate matter can be prevented from falling into the spray pipe 7, thereby reducing the risk of clogging the spray pipe 7, protecting the normal operation of the spray pipe 7, and extending the service life of the steam purge device. By setting the collecting mechanism 10, impurities and particulate matter in the steam can be effectively collected to prevent their deposition, which helps to reduce the formation of ash and other pollutants, and is easy to clean and maintain the steam purge device. At the same time, through the mutual cooperation between the fixing rod 9 and the connecting rod 1001, the replacement and cleaning of the collecting box 1003 can be realized, and it can be disassembled and installed according to the length of the waste heat boiler, thereby improving the flexibility and functionality of the steam purge device.

[0037] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0038] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. An anti-clogging steam purge device, comprising a bottom plate (1), characterized in that: A groove (2) is provided on one side of the top of the bottom plate (1), an adjustment mechanism (3) is provided inside the groove (2), the adjustment mechanism (3) cooperates with a plurality of telescopic bottom plates (4), a steam box (5) is provided on the top of the telescopic bottom plates (4), a spray line (6) is provided on the top of the steam box (5), a plurality of spray pipes (7) are provided on the top of the spray line (6), the spray pipes (7) cooperate with the filtering mechanism (8), a plurality of fixing rods (9) are symmetrically provided on the outer side of the circumference of the spray line (6), the fixing rods (9) cooperate with the collecting mechanism (10), and a steam through hole (11) is provided on one side of the steam box (5); A limiting groove (12) is provided at one end of the bottom plate (1), and a movable plate (13) is arranged inside the limiting groove (12).

2. The anti-clogging steam purge device according to claim 1, characterized in that: A control box (14) is arranged at the top end of the bottom plate (1) close to the groove (2), and two sets of wheels (15) are arranged at the bottom end of the bottom plate (1) close to the groove (2); A telescopic plate (16) is arranged at the top of the side of the movable plate (13) away from the bottom plate (1), a support seat (17) is arranged at the top of the telescopic plate (16), a plurality of support grooves (18) are arranged at the top of the support seat (17), and two sets of wheels (19) are arranged at the bottom of the side of the movable plate (13) away from the bottom plate (1).

3. The anti-clogging steam purge device according to claim 1, characterized in that: A first limiting plate (20) is arranged at the top of the limiting groove (12) close to one side of the movable plate (13), and a second limiting plate (21) matching with the first limiting plate (20) is arranged at the top of one side of the movable plate (13).

4. The anti-clogging steam purge device according to claim 1, characterized in that: The adjustment mechanism (3) comprises a threaded rod (301) arranged inside the groove (2); The adjustment mechanism (3) further comprises a drive motor (302) arranged on both sides of the base plate (1), and the drive motor (302) has an output shaft and a threaded rod (301).

5. The anti-clogging steam purge device according to claim 1, characterized in that: The filtering mechanism (8) comprises a filtering tube (801) arranged at the top end of the blowing tube (7), a filtering net (802) being arranged at the top end of the filtering tube (801), and the filtering tube (801) and the blowing tube (7) are fixed to each other via a bolt (803); A valve (804) is provided on the outer side of the circumference of the blowing pipe (7).

6. The anti-clogging steam purge device according to claim 1, characterized in that: The collecting mechanism (10) comprises a connecting rod (1001) arranged at one end of the fixing rod (9), the connecting rod (1001) and the fixing rod (9) being fixed by bolt 2 (1002), and a collecting box (1003) being arranged at the bottom end of the connecting rod (1001).