Washing and drying integrated device for glass processing
By designing an integrated washing and drying device for glass processing with conveying roller shaft, transmission shaft and cleaning chain, the problem of long cleaning time of glass debris in the prior art is solved, and the effect of rapid cleaning and water saving is achieved, and the effect of improving the Productivity.
Patent Information
- Application Number
- CN202420494723.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The existing integrated washing and drying device for glass processing requires a long time to shut down the machine to discharge the cleaning water and debris, resulting in low production efficiency.
A integrated washing and drying device for glass processing is designed, and a transmission system using a conveying roller shaft and a transmission shaft is used to push the glass debris into the semicircular tank by cleaning the chain and cleaning plate, and quickly discharge the broken pieces through the water valve and sewage pipe. chips and cleaning water.
It realizes rapid collection and discharge of glass debris, shortens cleaning time, improves the efficiency of glass processing and production, and reduces the discharge of cleaning water, achieving the purpose of saving water.
Smart Images

Figure CN222519345U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glass cleaning, in particular to a washing and drying integrated device for glass processing. Background Art
[0002] In the glass production process, washing and drying is a very important step. Its main function is to remove impurities and dirt on the glass surface, and at the same time make the glass reach a higher degree of dryness to ensure the quality and performance of the glass;
[0003] A washing and drying device is usually installed in the production line for cleaning. The glass first enters the cleaning tank through the conveyor rack and is rolled and transported by multiple sets of inclined conveyor rollers in the cleaning tank. During the movement, the glass will be submerged in water and move. The contact between the glass and water can carry away the glass fragments left after polishing under the interaction of movement, thereby achieving the cleaning effect. The fine glass fragments will sink to the bottom of the cleaning tank due to gravity, and the glass will continue to move backward for drying.
[0004] After cleaning, the existing washing and drying device sinks to the bottom of the water. When a certain amount of glass is accumulated, the device will be shut down to drain the cleaning water in the cleaning tank through the drainage hole. During the drainage process, the glass fragments settled at the bottom will be taken out together, thereby achieving the effect of cleaning the debris. However, although this method can clean the debris, since the glass fragments sink to the bottom of the cleaning tank in a large area, some debris will still remain after the cleaning water is discharged. It is necessary to use a water pipe to flush it to make it flow and discharge it. The drainage and flushing take some time, resulting in a long shutdown time for cleaning, affecting the normal progress of glass production, thereby reducing production efficiency. Utility Model Content
[0005] The purpose of the utility model is to provide a glass processing washing and drying integrated device to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a washing and drying device for glass processing, the washing and drying device comprises a device body, a transmission shaft, a first sprocket, an auxiliary shaft, a second sprocket, and a cleaning plate. A conveying roller is arranged on the device body; the transmission shaft is located on the bottom inner wall of the device body, and the transmission shaft and the front conveying roller are on the same vertical line; the first sprocket consists of two groups, which are respectively located at one end of the conveying roller and the transmission shaft; a transmission chain is arranged on the first sprocket, and the transmission chain is respectively engaged with the two groups of first sprockets; the auxiliary shaft is located at the other end of the device body on the plane of the transmission shaft; the second sprocket consists of four groups, which are respectively located at both ends of the transmission shaft and the auxiliary shaft; a cleaning chain is arranged on the second sprocket, and the cleaning chain has two second sprockets respectively engaged with the two sides; the cleaning plate is located in the middle of the two cleaning chains; a semicircular groove is arranged at the bottom of one end of the device body.
[0007] By adopting the above technical solution, the transmission shaft is driven to rotate through the transmission chain through the rotational power of the conveying roller itself, and the transmission shaft and the auxiliary shaft are engaged and driven by a cleaning chain, so that the cleaning plate rotates with the cleaning chain to push the glass fragments that have sunk to the bottom of the device body into the semicircular groove for collection.
[0008] Preferably, the semicircular groove includes a sewage pipe and a water valve, wherein the sewage pipe is placed on the outside of one end of the semicircular groove; and the water valve is located in the middle section of the sewage pipe.
[0009] By adopting the above technical solution, the glass fragments accumulated in the semicircular groove can be quickly discharged through the drain pipe under the action of water pressure by opening the water valve, and only a small amount of cleaning water that carries out the debris needs to be discharged. At the same time, cleaning water is added simultaneously when discharging the debris to maintain a certain water level for continuous cleaning of the glass, thereby improving the work efficiency of cleaning the glass, and while cleaning out the glass fragments, the discharge amount of cleaning water can be reduced to achieve the purpose of saving water.
[0010] Preferably, the semicircular groove is located directly below the transmission shaft, and one end of the sewage pipe can be connected to a hose.
[0011] By adopting the above technical solution, the cleaning plate will push the debris to move in the direction of the drive shaft through the transmission direction between the conveying roller and the drive shaft, and the debris can be collected by the semicircular groove directly below, so that a small amount of cleaning water can be discharged later to clean out the debris, thereby saving water. At the same time, a hose can be connected to discharge the debris into the collection bucket together with the cleaning water, so that the wastewater can be treated and discharged to avoid pollution to the environment.
[0012] Preferably, the device body includes support angles, and the support angles are located on both sides of the bottom of the device body, and the bottom of the cleaning chain is attached to the support angles.
[0013] By adopting the above technical solution, the bottom of the cleaning chain can be supported on the upper surface of the supporting angle by setting the supporting angle, so that the cleaning chain is supported and moved upward, reducing the influence of the cleaning chain's own gravity on the position of the cleaning plate, and improving the stability of the cleaning plate when cleaning debris.
[0014] Preferably, the cleaning chain is in a stretched state, and two groups of cleaning plates are welded on one side of the cleaning chain, and the cleaning plates are respectively located at the upper and lower ends of the cleaning chain.
[0015] By adopting the above technical solution, by straightening the cleaning chain, it can be ensured that the positions of the two ends of the cleaning plate will not shift during operation, so as to ensure that the cleaning plate can be moved to clean the debris without shifting. At the same time, two sets of upper and lower cleaning plates are installed. After one set of cleaning is completed, the other set will rotate down to push and clean, thereby improving the effect and efficiency of the cleaning plate in cleaning debris.
[0016] Preferably, a horizontal scraper is provided at the bottom cleaning end of the cleaning plate, and both ends of the cleaning plate are in contact with the inner side of the supporting angle.
[0017] By adopting the above technical solution, by installing a transverse scraper at the bottom of the cleaning plate, it can move within the support angle to ensure that the cleaning plate can fully contact the bottom to push and clean the debris, thereby improving the effect of cleaning the debris.
[0018] Preferably, the transmission shaft, the first sprocket, the transmission chain, the second sprocket, the auxiliary shaft and the cleaning plate are all made of stainless steel; and the horizontal scraper at the bottom of the cleaning plate is made of rubber.
[0019] By adopting the above technical solution, by making each debris cleaning structure of stainless steel, which is suitable for use in humid, acidic, alkaline or other corrosive environments, the debris cleaning structure can be stably operated in the cleaning water, thereby increasing the service life of the structure. At the same time, the cross scraper of the cleaning plate is made of rubber material, which can better contact and slide with the bottom, thereby improving the debris cleaning effect.
[0020] Compared with the prior art, the beneficial effects of the utility model are:
[0021] (1) The transmission shaft is driven to rotate by the transmission chain through the rotational power of the conveying roller shaft itself. The transmission shaft and the auxiliary shaft are meshed and driven by the cleaning chain, so that the cleaning plate rotates together with the cleaning chain to push the glass debris sunk at the bottom of the device body to be collected in the semicircular groove, thereby avoiding the problem of long-term accumulation of thick glass debris. It is no longer necessary to wash the remaining debris at the bottom, thereby shortening the time required for cleaning the debris and improving the efficiency of glass processing production;
[0022] (2) By opening the water valve, the glass fragments accumulated in the semicircular groove can be quickly discharged through the drain pipe under the action of water pressure. Only a small amount of cleaning water that carries out the fragments needs to be discharged. At the same time, cleaning water is added to keep the water surface at a certain height to continuously clean the glass, thereby improving the efficiency of cleaning the glass. It can also ensure that the glass fragments are cleaned out while reducing the discharge amount of cleaning water to achieve the purpose of saving water. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of the overall structure of the device of the utility model;
[0024] Figure 2 It is a side sectional view of the overall structure of the utility model;
[0025] Figure 3 This is a schematic diagram of the connection structure between the conveying roller shaft and the transmission shaft of the utility model;
[0026] Figure 4 It is a schematic diagram of the connection between the transmission shaft and the device body of the utility model.
[0027] In the figure: 1. device body; 2. conveying roller; 3. transmission shaft; 4. first sprocket; 5. transmission chain; 6. second sprocket; 7. cleaning chain; 8. auxiliary shaft; 9. cleaning plate; 10. semicircular groove; 11. drain pipe; 12. water valve; 13. support angle. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] The following is combined with Figure 1-4 The utility model is described in further detail.
[0030] Example 1
[0031] See also Figures 1 to 4 The utility model provides an embodiment: a washing and drying device for glass processing, the washing and drying device comprising:
[0032] The device body 1 is a cleaning tank in the washing and drying device, which can clean the glass from the polished glass debris;
[0033] The conveying roller shaft 2 has two ends rotatably connected to the device body 1 and is driven to rotate by the motor on the device body 1;
[0034] The transmission shaft 3 is located on the bottom inner wall of the device body 1 and is on the same vertical line as the front conveying roller shaft 2. The transmission shaft 3 is below the conveying roller shaft 2 so as to be connected to the transmission structure to drive the rotation;
[0035] A first sprocket 4, which consists of two groups and is located at one end of the conveying roller shaft 2 and the transmission shaft 3 respectively;
[0036] The transmission chain 5 is respectively meshed with the two sets of first sprocket wheels 4. By meshing the transmission chain 5 with the first sprocket wheels 4, the power of the conveying roller shaft 2 can be used to drive the transmission shaft 3 to operate, thereby improving the utilization rate of the power source of the device body 1;
[0037] Auxiliary shaft 8, the auxiliary shaft 8 is located at the other end of the device body 1 on the plane of the transmission shaft 3, and the auxiliary shaft 8 and the transmission shaft 3 can form a range for cleaning debris, so that the cleaning structure moves to collect debris;
[0038] The second sprocket 6 consists of four groups and is respectively located at both ends of the transmission shaft 3 and the auxiliary shaft 8;
[0039] A cleaning chain 7, wherein the cleaning chain 7 has two pieces respectively meshed with the second sprockets 6 on both sides;
[0040] A cleaning plate 9, the cleaning plate 9 is located between the two cleaning chains 7, and the cleaning chain 7 can drive the cleaning plate 9 to move at the bottom of the device body 1, so that the debris is pushed and collected during the movement, so as to avoid the problem of long-term accumulation of thick debris;
[0041] The semicircular groove 10 is placed at the bottom of one end of the device body 1. The debris pushed to one side by the cleaning plate 9 can fall into the semicircular groove 10 for collection, thereby increasing the speed of discharging the debris during cleaning.
[0042] Example 2
[0043] See also Figure 2 and Figure 3 , the semicircular groove 10 comprises:
[0044] A drain pipe 11 is disposed outside one end of the semicircular groove 10 and is used to discharge debris in the semicircular groove 10;
[0045] The water valve 12 is located in the middle section of the sewage pipe 11. By opening the water valve 12, the glass fragments accumulated in the semicircular groove 10 can be quickly discharged through the sewage pipe 11 under the action of water pressure. Only a small amount of cleaning water that carries out the debris needs to be discharged. At the same time, when discharging the debris, cleaning water is added synchronously to keep the water surface at a certain height to continuously clean the glass, thereby improving the working efficiency of cleaning the glass. While cleaning out the glass fragments, the discharge amount of the cleaning water can also be reduced to achieve the purpose of saving water. The semicircular groove 10 is located directly below the transmission shaft 3. Through the transmission direction between the conveying roller shaft 2 and the transmission shaft 3, the cleaning plate 9 will push the debris to move in the direction of the transmission shaft 3, and the debris can be collected by the semicircular groove 10 directly below, so that a small amount of cleaning water can be discharged later to clean out the debris, thereby achieving the effect of saving water. One end of the sewage pipe 11 can be connected to a hose, which can be connected to the hose to discharge the debris into the collection bucket together with the cleaning water, so that the waste water can be treated and discharged to avoid pollution to the environment. The device body 1 includes;
[0046] Support angles 13 are located on both sides of the bottom of the device body 1, and the bottom of the cleaning chain 7 fits on the support angles 13. The support angles 13 are provided to support the bottom of the cleaning chain 7 on the upper surface of the support angles 13, so that the cleaning chain 7 is supported and moved upward, thereby reducing the influence of the cleaning chain 7's own gravity on the cleaning plate 9 to change its position, and improving the stability of the cleaning plate 9 when cleaning debris.
[0047] Example 3
[0048] See also Figure 2 and Figure 4, the cleaning chain 7 is in a stretched state, and the cleaning chain 7 is stretched straight to ensure that the positions of the two ends of the cleaning plate 9 will not deviate during operation, so as to ensure that the cleaning plate 9 can move and clean the debris without deviation. Two groups of cleaning plates 9 are welded on one side of the cleaning chain 7, and the cleaning plates 9 are respectively located at the upper and lower ends of the cleaning chain 7. The upper and lower groups of cleaning plates 9 are installed. After one group is cleaned, the other group will rotate down to push and clean, thereby improving the effect and efficiency of cleaning the debris by the cleaning plate 9. There is a horizontal scraper at the bottom cleaning end of the cleaning plate 9, and the two ends of the cleaning plate 9 are fitted with the inner side of the support angle 13. The horizontal scraper is installed at the bottom of the cleaning plate 9, which can be supported The cleaning plate 9 is moved within the corner 13 to ensure that the cleaning plate 9 can fully contact with the bottom to push the cleaning debris and improve the effect of cleaning the debris. The transmission shaft 3, the first sprocket 4, the transmission chain 5, the second sprocket 6, the auxiliary shaft 8 and the cleaning plate 9 are all made of stainless steel. The structures of each cleaning debris are made of stainless steel. The stainless steel material is suitable for use in humid, acidic, alkaline or other corrosive environments to improve the stability of the structures of each cleaning debris in the cleaning water and improve the service life of the structure. Among them, the horizontal scraper at the bottom of the cleaning plate 9 is made of rubber. The horizontal scraper of the cleaning plate 9 is made of rubber material, which can better contact and slide with the bottom and improve the cleaning effect of the debris.
[0049] Working principle: During cleaning, the transmission shaft 3 is driven to rotate through the transmission chain 5 through the rotational power of the conveying roller 2 on the device body 1. The transmission shaft 3 and the auxiliary shaft 8 are meshed and driven by the cleaning chain 7, so that the cleaning plate 9 rotates together with the cleaning chain 7 to push the glass debris sunk to the bottom of the device body 1 to be collected in the semicircular groove 10. When the debris needs to be discharged, the water valve 12 is opened. Under the action of water pressure, the glass debris accumulated in the semicircular groove 10 can be quickly discharged through the drain pipe 11. Only a small amount of cleaning water that brings out the debris needs to be discharged. At the same time, cleaning water is added simultaneously when discharging the debris to keep the water surface at a certain height to continuously clean the glass.
[0050] It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention.
Claims
1. A washing and drying device for glass processing, characterized in that: The washing and drying device comprises: A device body, on which a conveying roller is arranged; A transmission shaft, the transmission shaft is located on the bottom inner wall of the device body, and the transmission shaft and the front conveying roller shaft are on the same vertical line; A first sprocket, wherein the first sprocket consists of two groups and is respectively located at one end of the conveying roller shaft and the transmission shaft; a transmission chain is arranged on the first sprocket, and the transmission chain is respectively engaged with the two groups of first sprockets; An auxiliary shaft, the auxiliary shaft being located at the other end of the device body on the plane of the transmission shaft; A second sprocket, wherein the second sprocket consists of four groups located at both ends of the transmission shaft and the auxiliary shaft; a cleaning chain is arranged on the second sprocket, wherein two cleaning chains are respectively engaged with the second sprockets on both sides; A cleaning plate, the cleaning plate being located between the two cleaning chains; A semicircular groove is arranged at the bottom of one end of the device body.
2. A glass processing washing and drying device according to claim 1, characterized in that: The semicircular groove comprises: A sewage pipe, the sewage pipe is placed outside one end of the semicircular groove; A water valve is located in the middle section of the sewage pipe.
3. A glass processing washing and drying device according to claim 2, characterized in that: The semicircular groove is located directly below the transmission shaft, and one end of the sewage pipe can be connected to a hose.
4. The glass processing washing and drying device according to claim 1, characterized in that: The device body comprises support angles, which are located at two sides of the bottom of the device body, and the bottom of the cleaning chain is attached to the support angles.
5. The glass processing washing and drying device according to claim 1, characterized in that: The cleaning chain is in a stretched state, and two groups of cleaning plates are welded on one side of the cleaning chain, and the cleaning plates are respectively located at the upper and lower ends of the cleaning chain.
6. The glass processing washing and drying device according to claim 4, characterized in that: The bottom cleaning end of the cleaning plate is provided with a transverse scraper, and the two ends of the cleaning plate are fitted with the inner side of the supporting angle.
7. The glass processing washing and drying device according to claim 6, characterized in that: The transmission shaft, the first sprocket, the transmission chain, the second sprocket, the auxiliary shaft and the cleaning plate are all made of stainless steel; the horizontal scraper at the bottom of the cleaning plate is made of rubber.