Metal bending device

By designing an automatic adjustment clamping mechanism and a hydraulically driven bending cutting mechanism in the metal bending device, the problem of inconvenience in clamping metal plates of different lengths is solved, and automatic clamping and efficient bending processing are realized.

CN222519605UActive Publication Date: 2025-02-25SICHUAN HONGYEDA PREFABRICATED CONSTRUCTION ENGINEERING CO LTD
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Patent Information

Application Number
CN202421125162.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-22
Publication Date
2025-02-25
Estimated Expiration
2034-05-22

AI Technical Summary

Technical Problem

The existing metal bending devices are not convenient for clamping metal plates of different lengths, resulting in a lot of manpower consuming process and difficult to deal with metal plates requiring greater bending force.

Method used

A metal bending device is designed, including a clamping mechanism and a bending cutting mechanism inside the base. The clamping mechanism adjusts the vertical rod spacing through a dual-axis motor and a screw system to achieve clamping of metal plates of different lengths; the bending cutting mechanism can be used to drive a rotating plate and cutting knife from a hydraulic cylinder and a motor, and can be used to carry out thick metal plates. Cut and bend on it.

Benefits of technology

The device can automatically clamp metal plates of different lengths, reduce manual operation, and is suitable for metal plate processing with greater bending force, and improve bending efficiency through material cutting function.

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Abstract

The utility model relates to a metal bending device, which belongs to the technical field of metal bending processing and comprises a base, a clamping mechanism is arranged in the base, four vertical rods are fixed on the top side of the base, a transverse plate is fixed at the top ends of the four vertical rods, and a bending and cutting mechanism is mounted on the transverse plate. The clamping mechanism comprises a double-shaft motor fixed to the bottom end of the inner wall of the base, and a lead screw is fixed to an output shaft of the double-shaft motor. According to the metal bending device, the clamping mechanism is arranged in the base, the relative distance between the two vertical rods can be adjusted according to the length of a metal plate, so that the metal plates with different lengths are clamped, meanwhile, the metal plates do not need to be manually pressed, and the metal plates needing larger bending force can be machined; and the bending and cutting mechanism is mounted on the transverse plate, so that the metal plate can be cut when the thickness of the metal plate is relatively large, and the bending of the metal plate is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of metal bending processing, in particular to a metal bending device. Background Art

[0002] The bending and forming of metal sheets are carried out on a plate bender. The workpiece to be formed is placed on the plate bender, the brake shoe is lifted with a lifting lever, the workpiece slides to the appropriate position, and then the brake shoe is lowered onto the workpiece to be formed. The bending and forming of the metal is achieved by applying force to the bending lever on the plate bender. The minimum bending radius is a function of the ductility and thickness of the formed metal. For aluminum plates, the bending radius of the metal must be greater than the thickness of the plate. When bending, due to a certain amount of rebound, the bending angle of the metal must be slightly larger than the required angle. The bending of metal sheets is carried out in a metal processing workshop.

[0003] For example, a Chinese patent (CN204747136U) discloses a metal plate bending device, including a workbench, on which a pushing mechanism and a bending mechanism are arranged, and the bending mechanism is located in front of the pushing mechanism, and the pushing mechanism is used to convey the metal plate, and the bending mechanism is used to bend the metal plate. The metal plate is conveyed by the pushing mechanism, and when the metal plate reaches the specified position, the metal plate is manually pressed to position it, and the metal plate is pressed by the bending mechanism to bend the metal plate at the position corresponding to the front edge of the workbench. During the bending process, the metal plate is restricted by the front edge of the workbench and will not deviate, and the bending degree is uniform at each position, the bending is accurate, and the operation is convenient and safe.

[0004] The above scheme also has the following technical deficiencies: the above scheme is not convenient for clamping metal plates of different lengths; the above scheme uses manual pressing of the metal to position it, which results in a very labor-intensive processing process; and when the bending force required for the metal plate is large, it is difficult to clamp the metal plate manually; at the same time, the arm length of the human body is limited, so the above scheme is not convenient for clamping metal plates of different lengths. Based on this, a metal bending device is proposed. Utility Model Content

[0005] In view of the deficiencies in the prior art, the utility model provides a metal bending device, which has the advantages of conveniently clamping metal plates of different lengths, etc., and solves the problem that the device is only convenient for bending metal plates of fixed lengths.

[0006] To achieve the above object, the utility model provides the following technical solutions: a metal bending device, comprising a base, a clamping mechanism is provided inside the base, four vertical rods are fixed to the top side of the base, a horizontal plate is fixed to the top end of the four vertical rods, and a bending and cutting mechanism is installed on the horizontal plate;

[0007] The clamping mechanism includes a dual-axis motor fixed to the bottom end of the inner wall of the base, the output shaft of the dual-axis motor is fixed with a screw, the outer surface of the screw is threadedly connected to a slider, the bottom side of the slider is fixed with a limiting block, the top of the slider is fixed with a support rod, the top of the support rod is fixed with a lower clamping plate, the interior of the lower clamping plate is slidably connected with four bolts, the outer surfaces of the four bolts are slidably connected with an upper clamping plate, and the outer surfaces of the bolts are threadedly connected with nuts.

[0008] Furthermore, the bending and cutting mechanism includes a first motor fixed on the top side of the horizontal plate, a first rotating shaft is fixed to the output shaft of the first motor, a rotating plate is fixed to the bottom end of the first rotating shaft, four rotating blocks are fixed to the top side of the rotating plate, a first hydraulic cylinder is fixed to the bottom side of the rotating plate, a bending head is fixed to the telescopic end of the first hydraulic cylinder, a second hydraulic cylinder is fixed to the bottom side of the rotating plate, a mounting plate is fixed to the telescopic end of the second hydraulic cylinder, a second motor is fixed to the left side of the mounting plate, a second rotating shaft is fixed to the output end of the second motor, and a cutting knife is fixed to the left end of the second rotating shaft.

[0009] Furthermore, two limiting grooves are provided inside the bottom side wall of the inner wall of the base, and the two limiting blocks slide in the corresponding limiting grooves.

[0010] Furthermore, two rectangular grooves are provided on the top side of the base, and the two support rods slide in the corresponding rectangular grooves.

[0011] Furthermore, the cross section of the middle part of the top side wall of the base is V-shaped, and one end of the screw rod away from the output shaft of the dual-axis motor is rotatably connected to one side of the inner wall of the base.

[0012] Furthermore, an annular sliding groove is provided inside the transverse plate, and the rotating block slides in the annular sliding groove.

[0013] Compared with the prior art, the technical solution of this application has the following beneficial effects:

[0014] The metal bending device is provided with a clamping mechanism inside the base, and can adjust the relative distance between the two vertical rods according to the length of the metal plate, so as to clamp the metal plates of different lengths. At the same time, there is no need to manually hold down the metal plate, and the metal plate requiring a greater bending force can be processed. By installing a bending and cutting mechanism on the horizontal plate, the metal plate can be cut when the metal plate is thick, which is beneficial to the bending of the metal plate. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of the utility model;

[0016] Figure 2 It is a structural schematic diagram of the clamping mechanism of the utility model;

[0017] Figure 3 It is a three-dimensional schematic diagram of the partial structure of the clamping mechanism of the utility model;

[0018] Figure 4 It is a structural schematic diagram of the bending and cutting mechanism of the utility model.

[0019] In the figure: 1 base, 200 clamping mechanism, 201 double-axis motor, 202 screw rod, 203 slider, 204 limit block, 205 support rod, 206 lower clamping plate, 207 bolt, 208 upper clamping plate, 209 nut, 3 vertical rods, 4 horizontal plates, 500 bending and cutting mechanism, 501 first motor, 502 first rotating shaft, 503 rotating plate, 504 rotating block, 505 first hydraulic cylinder, 506 bending head, 507 second hydraulic cylinder, 508 mounting plate, 509 second motor, 510 second rotating shaft, 511 cutting knife. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0021] See also Figure 1-4 A metal bending device in this embodiment includes a base 1. The cross-section of the middle part of the top side wall of the base 1 is V-shaped. A clamping mechanism 200 is provided inside the base 1. Four vertical rods 3 are fixed to the top side of the base 1. A horizontal plate 4 is fixed to the top of the four vertical rods 3. A bending and cutting mechanism 500 is installed on the horizontal plate 4.

[0022] The clamping mechanism 200 in this embodiment is used to clamp metal plates of different lengths, and the bending and cutting mechanism 500 is used to cut and bend the metal plates.

[0023] It should be noted that designing the middle portion of the top side wall of the base 1 into a V-shape is conducive to avoiding metal bending.

[0024] See also Figure 1-3In order to facilitate the clamping of metal plates of different lengths, the clamping mechanism 200 in this embodiment includes a double-axis motor 201 fixed to the bottom end of the inner wall of the base 1, and one end of the screw rod 202 away from the output shaft of the double-axis motor 201 is rotatably connected to one side of the inner wall of the base 1, and the output shaft of the double-axis motor 201 is fixed with a screw rod 202, and the outer surface of the screw rod 202 is threadedly connected with a slider 203, and a limiting block 204 is fixed on the bottom side of the slider 203. Two limiting grooves are provided inside the bottom side wall of the inner wall of the base 1, and the two limiting blocks 204 slide in the corresponding limiting grooves. A support rod 205 is fixed to the top of the slider 203, and two rectangular grooves are provided on the top side of the base 1. The two support rods 205 slide in the corresponding rectangular grooves, and a lower clamping plate 206 is fixed to the top of the support rod 205. Four bolts 207 are slidably connected to the inside of the lower clamping plate 206, and the outer surfaces of the four bolts 207 are slidably connected to the upper clamping plate 208, and the outer surfaces of the bolts 207 are threadedly connected to the nut 209.

[0025] The clamping mechanism 200 in this embodiment can drive the screw 202 to rotate through the dual-axis motor 201, the screw 202 is used to drive the two sliders 203 to move relative to each other or move away from each other, the limit block 204 is used to limit the slider 203, the upper clamping plate 208 and the lower clamping plate 206 are used together to clamp the metal plate, and the bolt 207 and the nut 209 are used together to clamp the metal.

[0026] It should be noted that four through holes are provided inside the upper clamping plate 208 and the lower clamping plate 206 , and the bolts 207 slide in the corresponding through holes.

[0027] See also Figure 1 and Figure 4 In order to facilitate cutting of thicker metal plates, the bending and cutting mechanism 500 in this embodiment includes a first motor 501 fixed to the top side of the horizontal plate 4, the output shaft of the first motor 501 is fixed with a first rotating shaft 502, the bottom end of the first rotating shaft 502 is fixed with a rotating plate 503, the top side of the rotating plate 503 is fixed with four rotating blocks 504, the interior of the horizontal plate 4 is provided with an annular slide groove, the rotating blocks 504 slide in the annular slide groove, the bottom side of the rotating plate 503 is fixed with a first hydraulic cylinder 505, the telescopic end of the first hydraulic cylinder 505 is fixed with a bending head 506, the bottom side of the rotating plate 503 is fixed with a second hydraulic cylinder 507, the telescopic end of the second hydraulic cylinder 507 is fixed with a mounting plate 508, the left side of the mounting plate 508 is fixed with a second motor 509, the output end of the second motor 509 is fixed with a second rotating shaft 510, and the left end of the second rotating shaft 510 is fixed with a cutting knife 511.

[0028] The bending and cutting mechanism 500 in this embodiment can drive the first rotating shaft 502 to rotate through the first motor 501. The first rotating shaft 502 is used to drive the rotating plate 503 to rotate, so that the device can switch between the bending head 506 and the cutting knife 511. The bending head 506 is used to bend the metal plate, and the cutting knife 511 is used to cut the metal plate at the place where it needs to be bent, thereby facilitating the bending of the metal plate.

[0029] It should be noted that the rotating block 504 can keep the rotating plate 503 stable during rotation by sliding in the annular groove, the first hydraulic cylinder 505 is used to drive the bending head 506 to move up and down, and the second hydraulic cylinder 507 is used to drive the cutting knife 511 to move up and down.

[0030] The electrical components appearing in the text are all electrically connected to the controller and the power supply. The control method of the utility model is controlled by the controller. The control circuit of the controller can be realized by simple programming by technicians in this field. The provision of power supply is also common knowledge in this field. The utility model is mainly used to protect mechanical devices, so the utility model will no longer explain the control method and circuit connection in detail.

[0031] The working principle of the above embodiment is:

[0032] Start the double-axis motor 201, the output shaft of the double-axis motor 201 rotates to drive the screw 202 to rotate, the screw 202 drives the two sliders 203 to move relative to each other or move in opposite directions, the slider 203 drives the support rod 205 and the lower clamping plate 206 to move, when the lower clamping plate 206 moves to a suitable position, turn off the double-axis motor 201, put the metal plate on the lower clamping plate 206, cover the upper clamping plate 208 on the metal plate, pass the bolt 207 through the lower clamping plate 206 and the upper clamping plate 208, screw the nut 209 to fix the metal plate, when it is necessary to cut a thicker metal plate, start the second motor 509, the output shaft of the second motor 509 drives the second motor 509 to rotate The shaft 510 and the cutting knife 511 rotate, and the second hydraulic cylinder 507 is started. The second hydraulic cylinder 507 drives the mounting plate 508 and the cutting knife 511 to move downward, and the cutting knife 511 cuts the metal plate to make the metal plate thinner at the part that needs to be bent. When the cutting is completed, the second motor 509 is turned off, and the second hydraulic cylinder 507 is used to drive the cutting knife 511 to reset, and the first motor 501 is started. The output shaft of the first motor 501 drives the first rotating shaft 502 and the rotating plate 503 to rotate, and the rotating plate 503 drives the bending head 506 and the cutting knife 511 to exchange positions, and the first hydraulic cylinder 505 is started. The first hydraulic cylinder 505 drives the bending head 506 to bend the metal plate.

[0033] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or device including the elements.

[0034] Although the embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that many changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention.

Claims

1. A metal bending device, comprising a base (1), characterized in that: A clamping mechanism (200) is provided inside the base (1), four vertical rods (3) are fixed on the top side of the base (1), a horizontal plate (4) is fixed on the top ends of the four vertical rods (3), and a bending and cutting mechanism (500) is installed on the horizontal plate (4); The clamping mechanism (200) comprises a double-axis motor (201) fixed to the bottom end of the inner wall of the base (1); a screw rod (202) is fixed to the output shaft of the double-axis motor (201); a slider (203) is threadedly connected to the outer surface of the screw rod (202); a limit block (204) is fixed to the bottom side of the slider (203); a support rod (205) is fixed to the top end of the slider (203); a lower clamping plate (206) is fixed to the top end of the support rod (205); four bolts (207) are slidably connected to the inside of the lower clamping plate (206); the outer surfaces of the four bolts (207) are slidably connected to the upper clamping plate (208); and nuts (209) are threadedly connected to the outer surfaces of the bolts (207).

2. A metal bending device according to claim 1, characterized in that: The bending and cutting mechanism (500) comprises a first motor (501) fixed on the top side of the transverse plate (4); a first rotating shaft (502) is fixed to the output shaft of the first motor (501); a rotating plate (503) is fixed to the bottom end of the first rotating shaft (502); four rotating blocks (504) are fixed to the top side of the rotating plate (503); a first hydraulic cylinder (505) is fixed to the bottom side of the rotating plate (503); a bending head (506) is fixed to the telescopic end of the first hydraulic cylinder (505); a second hydraulic cylinder (507) is fixed to the bottom side of the rotating plate (503); a mounting plate (508) is fixed to the telescopic end of the second hydraulic cylinder (507); a second motor (509) is fixed to the left side of the mounting plate (508); a second rotating shaft (510) is fixed to the output end of the second motor (509); and a cutting knife (511) is fixed to the left end of the second rotating shaft (510).

3. A metal bending device according to claim 1, characterized in that: Two limiting grooves are provided inside the bottom side wall of the inner wall of the base (1), and the two limiting blocks (204) slide in the corresponding limiting grooves.

4. A metal bending device according to claim 1, characterized in that: Two rectangular grooves are provided on the top side of the base (1), and the two support rods (205) slide in the corresponding rectangular grooves.

5. The metal bending device according to claim 1, characterized in that: The cross section of the middle part of the top side wall of the base (1) is V-shaped, and one end of the screw rod (202) away from the output shaft of the dual-axis motor (201) is rotatably connected to one side of the inner wall of the base (1).

6. A metal bending device according to claim 2, characterized in that: An annular sliding groove is provided inside the transverse plate (4), and the rotating block (504) slides in the annular sliding groove.

Citation Information

Patent Citations

  • Metal sheet device of buckling

    CN204747136U