Plasma cutting machine with safety protection mechanism

By installing protective plates and baffles on both ends of the U-frame of the plasma cutting machine and installing a gas purification mechanism on the protective plate, the safety issues of Martian debris and toxic gases during the cutting process are solved, and safe and environmentally friendly cutting is achieved Craft.

CN222520195UActive Publication Date: 2025-02-25FUZHOU FUNIS ELECTROMECHANICAL EQUIP CO LTD
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Patent Information

Application Number
CN202420475722.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-12
Publication Date
2025-02-25
Estimated Expiration
2034-03-12

AI Technical Summary

Technical Problem

When cutting metal materials with plasma cutters, Martian debris and toxic gases will be produced, causing damage and contamination of the human body.

Method used

A plasma cutting machine with a safety protection mechanism is designed, including mounting a protective plate and a baffle at both ends of the U-frame, and installing a gas purification mechanism on the protective plate. The gas purification mechanism includes a suction pipe and a purification assembly, and the purification assembly includes Purification pipe, fan unit and conduit, filter element and activated carbon plate.

Benefits of technology

Effectively prevent Martian debris from splashing, protect staff safety, and at the same time, absorb and purify toxic gases generated during the cutting process through the gas purification mechanism to achieve a safe and environmentally friendly cutting process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a plasma cutting machine with a safety protection mechanism, and belongs to the technical field of cutting machines. The plasma cutting machine with the safety protection mechanism comprises a machine body, a U-shaped frame capable of horizontally moving is installed at the top of the machine body, a plasma cutting mechanism is installed on the U-shaped frame, a protection plate is connected to one side face of the U-shaped frame in an inserted mode, a gas purification mechanism is installed on the protection plate, and a baffle is installed on the other side face of the U-shaped frame. The protection plate and the baffle are installed at the two ends of the U-shaped frame correspondingly, so that a space capable of containing the plasma cutting mechanism for operation is formed between the protection plate and the baffle, spark scraps generated in the cutting process can be blocked by the protection plate and the baffle and are prevented from splashing upwards to affect workers, meanwhile, the gas purification mechanism is installed on the protection plate, and the gas purification effect is improved. The gas generated in the cutting process can be absorbed, so that the purpose of purifying and discharging is achieved.
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Description

Technical Field

[0001] The present application relates to the field of cutting machines, and in particular to a plasma cutting machine with a safety protection mechanism. Background Art

[0002] A plasma cutting machine is a machine that uses plasma cutting technology to process metal materials. Plasma cutting is a processing method that uses the heat of a high-temperature plasma arc to partially or partially melt the metal at the workpiece cut, and then uses the momentum of the high-speed plasma to expel the molten metal to form the cut.

[0003] When using a plasma cutting machine to cut metal materials, the cutting process will produce sparks and debris, which will splash onto the human body and cause damage to the human skin. At the same time, when the plasma cutting machine cuts metal materials, it will produce toxic gases. Once the toxic gases are inhaled into the human body, they will cause certain damage to the human body. For this reason, we have proposed a plasma cutting machine with a safety protection mechanism. Utility Model Content

[0004] In order to make up for the above deficiencies, the present application provides a plasma cutting machine with a safety protection mechanism, aiming to improve the problem of debris splashing in existing plasma cutting machines.

[0005] An embodiment of the present application provides a plasma cutting machine with a safety protection mechanism, comprising a machine body, a U-shaped frame capable of horizontal movement installed on the top of the machine body, a plasma cutting mechanism installed on the U-shaped frame, and a protective plate plugged into one side thereof, a gas purification mechanism installed on the protective plate, and a baffle installed on the other side of the U-shaped frame.

[0006] In a specific embodiment, the protective plate is arranged in a U shape, and a space capable of accommodating the plasma cutting mechanism is formed between the protective plate and the baffle.

[0007] In a specific embodiment, two plug blocks are installed on one side of the U-shaped frame, and both plug blocks are provided with T-shaped slots. Both ends of the protective plate are T-shaped and respectively inserted into the two T-shaped slots.

[0008] In a specific embodiment, the gas purification mechanism includes an air intake duct fixedly installed on the inner wall of the protective plate and a purification component installed on the outer wall of the protective plate. The air intake duct is U-shaped and has several air intake holes. The purification component is connected to the air intake duct.

[0009] In a specific embodiment, the purification component includes a purification pipe and a fan unit installed on the outer wall of the protective plate, and a plurality of conduits are connected between the fan unit and the side wall of the purification pipe.

[0010] In a specific embodiment, the purification pipe includes a U-shaped plate fixedly mounted on the outer wall of the protective plate, a mounting block is inserted into the U-shaped plate, and a plurality of through-holes are opened on the mounting block, one end of each of the through-holes is connected to the air intake pipe, and the other end thereof is connected to a plurality of the ducts respectively.

[0011] In a specific embodiment, a filter element is inserted into the inlet end of each of the through-ports, and a plurality of activated carbon plates are inserted into the outlet end thereof.

[0012] In a specific embodiment, the filter element is arranged in a frame shape.

[0013] The beneficial effects of the present application are as follows: by installing protective plates and baffles at both ends of the U-shaped frame, a space that can accommodate the operation of the plasma cutting mechanism is formed between the protective plates and the baffles, and the sparks and debris generated during the cutting process will be blocked by the protective plates and the baffles to prevent them from splashing upwards and affecting the workers. At the same time, a gas purification mechanism is installed on the protective plate to absorb the gas generated during the cutting process to achieve the purpose of purifying emissions. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions of the implementation methods of the present application, the following is a brief introduction to the drawings required for use in the implementation methods. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without paying any creative work.

[0015] Figure 1 This is a schematic structural diagram of a plasma cutting machine with a safety protection mechanism provided in an embodiment of the present application from a first perspective;

[0016] Figure 2 A schematic structural diagram of a plasma cutting machine with a safety protection mechanism from a second perspective provided in an embodiment of the present application;

[0017] Figure 3 A schematic diagram of the structure of a protective plate in a plasma cutting machine with a safety protection mechanism provided in an embodiment of the present application;

[0018] Figure 4 A schematic diagram of the structure of a purification component in a plasma cutting machine with a safety protection mechanism provided in an embodiment of the present application;

[0019] Figure 5 A schematic diagram of the structure of the installation block in a plasma cutting machine with a safety protection mechanism provided in an embodiment of the present application;

[0020] Figure 6 for Figure 1 A partial enlarged view of point A in the middle.

[0021] In the figure: 10-body; 20-U-shaped frame; 210-insert block; 220-T-shaped slot; 30-plasma cutting mechanism; 40-protective plate; 50-gas purification mechanism; 510-intake duct; 520-purification assembly; 5210-purification pipe; 5211-U-shaped plate; 5212-mounting block; 5213-through-hole; 5214-filter element; 5215-activated carbon plate; 5220-blower unit; 5230-duct; 530-intake hole; 60-baffle. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the present application will be described below in conjunction with the drawings in the embodiments of the present application.

[0023] See also Figure 1-5 The present application provides a plasma cutting machine with a safety protection mechanism, including a machine body 10, a U-shaped frame 20 capable of horizontal movement is installed on the top of the machine body 10, a plasma cutting mechanism 30 is installed on the U-shaped frame 20, and a protective plate 40 is inserted into one side thereof, a gas purification mechanism 50 is installed on the protective plate 40, and a baffle 60 is installed on the other side of the U-shaped frame 20. Specifically, the U-shaped frame 20 moves horizontally, which can drive the protective plate 40 and the baffle 60 to follow the movement, and the horizontal movement method of the U-shaped frame 20 is the existing technology. The gas purification mechanism 50 is installed on the protective plate 40, which can absorb the air inside the protective plate 40 to achieve the purpose of purifying the air.

[0024] See Figure 1 and 2 The protective plate 40 is set in a U shape, and a space that can accommodate the plasma cutting mechanism 30 is formed between it and the baffle 60. When set, the protective plate 40 can be set to be transparent to facilitate observation of the movement state of the plasma cutting mechanism 30 in the space, and the sparks generated during the cutting process are blocked by the protective plate 40 to prevent the sparks from flying upwards.

[0025] See Figure 1 and 6 Two plug-in blocks 210 are installed on one side of the U-shaped frame 20, and both plug-in blocks 210 are provided with T-shaped slots 220. Both ends of the protective plate 40 are T-shaped and are respectively inserted into the two T-shaped slots 220. It should be noted that the top of the T-shaped slot 220 is open, so that the T-shaped end of the protective plate 40 can be inserted into the T-shaped slot 220 from above, so as to facilitate the disassembly and assembly of the protective plate 40.

[0026] See Figure 1 and 3 The gas purification mechanism 50 includes an intake duct 510 fixedly mounted on the inner wall of the protective plate 40 and a purification component 520 mounted on the outer wall of the protective plate 40. The intake duct 510 is U-shaped and has a plurality of intake holes 530 thereon. The purification component 520 is connected to the intake duct 510. Specifically, the purification component 520 can generate negative pressure, thereby causing the plurality of intake holes 530 to generate suction to absorb the air inside the protective plate 40. Furthermore, the intake duct 510 is arranged near the bottom of the protective plate 40, and a filter (not shown in the figure) is installed in the intake hole 530 to prevent sparks and debris from entering the intake duct 510.

[0027] See Figure 4 and 5 The purification component 520 includes a purification pipe 5210 and a fan unit 5220 installed on the outer wall of the protective plate 40. A plurality of ducts 5230 are connected between the fan unit 5220 and the side wall of the purification pipe 5210. The purification pipe 5210 includes a U-shaped plate 5211 fixedly installed on the outer wall of the protective plate 40. A mounting block 5212 is inserted into the U-shaped plate 5211. A plurality of through-holes 5213 are opened on the mounting block 5212. One end of the plurality of through-holes 5213 is connected to the suction pipe 510, and the other end thereof is connected to the plurality of ducts 5230 respectively. In the specific setting, the fan unit 5220 includes a box body with an open top, a plurality of fans are installed in the box body, and the plurality of ducts 5230 are connected to the bottom of the box body, so that when the fan is working, a negative pressure is generated at the bottom of the box body, and the mounting block 5212 can be inserted into the U-shaped plate 5211, thereby facilitating the disassembly and assembly of the mounting block 5212.

[0028] See Figure 4 and 5 Filter elements 5214 are inserted into the inlet ends of several through-ports 5213, and several activated carbon plates 5215 are respectively inserted into the outlet ends. The filter elements 5214 are arranged in a frame shape. When set, the filter elements 5214 and the activated carbon plates 5215 can be inserted into the through-ports 5213 from both sides of the through-ports 5213. The filter element 5214 is arranged in a frame shape as a whole, with one end sealed and the other end open to achieve the purpose of filtering.

[0029] When the plasma cutting machine with a safety protection mechanism is in use: when the plasma cutting mechanism 30 is working, the fan group 5220 is started at the same time to generate negative pressure in the several ducts 5230, and then absorb the air inside the protective plate 40 through the several suction holes 530, and further absorb the smoke generated in the cutting process. After the smoke is filtered by the filter element 5214, it will pass through the activated carbon plate 5215 to filter out harmful components and finally be discharged from the fan group 5220. The sparks and debris generated in the cutting process are blocked by the protective plate 40 and the baffle 60 to prevent them from splashing upwards.

[0030] It should be noted that the specific model specifications of the plasma cutting mechanism 30 and the fan group 5220 need to be selected and determined according to the actual specifications of the device. The specific selection calculation method adopts the existing technology in this field, so it will not be described in detail.

[0031] The power supply and principle of the plasma cutting mechanism 30 and the fan unit 5220 are clear to those skilled in the art and will not be described in detail here.

[0032] The foregoing is merely an embodiment of the present application and is not intended to limit the scope of protection of the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present application shall be included within the scope of protection of the present application. It should be noted that similar reference numerals and letters represent similar items in the following figures. Therefore, once an item is defined in one figure, it does not need to be further defined or explained in subsequent figures.

Claims

1. A plasma cutting machine with a safety protection mechanism, characterized in that: The invention comprises a machine body (10), wherein a U-shaped frame (20) capable of horizontal movement is installed on the top of the machine body (10), a plasma cutting mechanism (30) is installed on the U-shaped frame (20), and a protective plate (40) is inserted on one side thereof, a gas purification mechanism (50) is installed on the protective plate (40), and a baffle (60) is installed on the other side of the U-shaped frame (20).

2. A plasma cutting machine with a safety protection mechanism according to claim 1, characterized in that: The protection plate (40) is arranged in a U shape, and forms a space between the protection plate (40) and the baffle plate (60) capable of accommodating the plasma cutting mechanism (30).

3. A plasma cutting machine with a safety protection mechanism according to claim 2, characterized in that: Two insert blocks (210) are installed on one side surface of the U-shaped frame (20), and both insert blocks (210) are provided with T-shaped slots (220). Both ends of the protective plate (40) are arranged in a T shape and are respectively inserted into the two T-shaped slots (220).

4. The plasma cutting machine with a safety protection mechanism according to claim 1, characterized in that: The gas purification mechanism (50) comprises an air intake duct (510) fixedly mounted on the inner wall of the protective plate (40) and a purification component (520) mounted on the outer wall of the protective plate (40); the air intake duct (510) is arranged in a U shape and has a plurality of air intake holes (530) formed thereon; the purification component (520) is in communication with the air intake duct (510).

5. The plasma cutting machine with a safety protection mechanism according to claim 4, characterized in that: The purification component (520) comprises a purification pipe (5210) and a fan unit (5220) installed on the outer wall of the protective plate (40), and a plurality of conduits (5230) are connected between the fan unit (5220) and the side wall of the purification pipe (5210).

6. The plasma cutting machine with a safety protection mechanism according to claim 5, characterized in that: The purification pipe (5210) includes a U-shaped plate (5211) fixedly mounted on the outer wall of the protective plate (40), a mounting block (5212) being inserted into the U-shaped plate (5211), a plurality of through openings (5213) being provided on the mounting block (5212), one end of each of the through openings (5213) being connected to the air intake pipe (510), and the other end thereof being connected to each of the plurality of ducts (5230).

7. A plasma cutting machine with a safety protection mechanism according to claim 6, characterized in that: A filter element (5214) is inserted into the inlet ends of the plurality of through openings (5213), and a plurality of activated carbon plates (5215) are respectively inserted into the outlet ends thereof.

8. The plasma cutting machine with a safety protection mechanism according to claim 7, characterized in that: The filter element (5214) is arranged in a frame shape.