IGA assembly welding correction device
By designing an IGA component welding correction device including a base, an inverted T-shaped mounting groove, a vertical seat, a screw, a pressing block, a door frame, a walking car and an automatic hydraulic cylinder, the problem of accurate correction of the IGA component welding deformation is solved. High-precision planarity correction is achieved.
Patent Information
- Application Number
- CN202421199760.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-29
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-29
AI Technical Summary
The prior art cannot effectively solve the problem of accurate correction of welding deformation of IGA components, resulting in the insufficient flatness after welding and insufficient correction deformation, which cannot meet the high accuracy requirements of IGA components.
A welding correction device for IGA components is designed, including a base, multiple inverted T-shaped mounting grooves, vertical seats, screws, compression blocks, door frames, walking trolleys and automatic hydraulic cylinders. Through the synergy of these components, the Precise correction of welding deformation of IGA components.
This device can effectively correct the deformation generated during welding of IGA components, significantly improve the flatness requirements after welding, easy operation, and controllable correction amount.
Smart Images
Figure CN222520281U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of nuclear equipment, and particularly relates to an IGA component welding correction device. Background Art
[0002] The IGA assembly in the in-core components is a measurement channel that provides guidance and support for the core measurement assembly. These channels are formed by docking 21 different shapes of in-core measurement guide tubes, measurement guide tubes and guide sleeve assemblies. The in-core measurement guide tubes are clamped by various types of support frames, support plates, support columns and other support assemblies welded on the base to achieve support and fixation. The base flatness requirements are extremely high, and the welding deformation control is difficult. Since the IGA assembly is relatively large as a whole, ordinary correction has the disadvantages of inaccurate positioning and insufficient correction deformation, and ordinary correction cannot meet its accuracy requirements. Utility Model Content
[0003] The utility model aims to provide an IGA assembly welding correction device to solve the problems existing in the prior art in view of the deficiencies in the prior art.
[0004] The technical purpose of this utility model is achieved through the following technical solutions:
[0005] An IGA component welding correction device comprises a base, a plurality of inverted T-shaped installation grooves are arranged in parallel on the base, a plurality of stands are connected to the base, a screw is vertically connected to the top of the stand, a clamping block is threadedly connected to the screw, and the plurality of stands are used to install the IGA components; and also comprises a portal frame, the portal frame is installed on the base, the portal frame comprises two columns and a beam welded between the two columns, a traveling trolley is provided on the beam, the traveling trolley is driven by a motor and moves on the beam, the bottom of the traveling trolley is connected to an automatic hydraulic cylinder, and the maximum thrust of the automatic hydraulic cylinder is not less than 120 tons.
[0006] Preferably, the tracks formed by the plurality of seats are on a circular track.
[0007] Preferably, it further comprises a manual screw jack, and the manual screw jack is separately arranged from the crossbeam.
[0008] Preferably, the two uprights of the portal frame are detachably connected to the base via a clamping rod assembly, wherein the clamping rod assembly comprises a threaded rod, the bottom end of which is fixedly connected to a fixed block, and further comprises a pressure block threadedly connected to the threaded rod and a nut connected to the threaded rod, wherein the nut is located on the outside of the pressure block.
[0009] Compared with the prior art, the utility model has the following beneficial effects:
[0010] The utility model provides an IGA component welding correction device, which can effectively correct the deformation generated during the welding process of the IGA component, and the correction process is simple and convenient to operate.
[0011] The utility model provides an IGA component welding correction device. When the deformation generated during the welding process of the IGA component is corrected, the correction amount is controllable, and the flatness requirement after welding and other processing can be significantly improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the main structure of an embodiment of the utility model.
[0013] Figure 2 The figure is a three-dimensional structural schematic diagram of an embodiment of the utility model.
[0014] Figure 3 for Figure 2 Schematic diagram of the enlarged structure of part A in the middle.
[0015] Figure 4 It is a structural schematic diagram of a clamping rod assembly in one embodiment of the utility model.
[0016] Figure 5 The utility model is a schematic diagram of a use state of an embodiment of the utility model.
[0017] In the above drawings:
[0018] 1. Base; 2. Base; 3. Inverted T-shaped mounting groove; 4. Screw; 5. Clamping block; 6. Door frame; 7. Column; 8. Crossbeam; 9. Traveling trolley; 10. Motor; 11. Automatic hydraulic cylinder; 12. Manual screw jack; 13. Threaded rod; 14. Fixing block; 15. Clamping block; 16. Nut; A. IGA assembly. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] As a preferred embodiment of the IGA assembly welding correction device of the utility model, Figure 1-Figure 4As shown, this embodiment provides an IGA component welding correction device, including a base 1, a plurality of inverted T-shaped mounting grooves 2 are arranged in parallel on the base 1, a plurality of stands 3 are connected to the base 1, a screw 4 is vertically connected to the top of the stand 3, a pressing block 5 is threadedly connected to the screw 4, and the plurality of stands 3 are used to install the IGA components; and also includes a door frame 6, the door frame 6 is installed on the base 1, the door frame 6 includes two columns 7 and a crossbeam 8 welded between the two columns 7, a walking trolley 9 is provided on the crossbeam 8, and the walking trolley 9 is provided on the crossbeam 8. The trolley 9 is driven by a motor 10 to move on the beam 8. An automatic hydraulic cylinder 11 is connected to the bottom of the trolley 9. During correction, the motor 10 drives the trolley 9 to move left and right on the beam, and then the automatic hydraulic cylinder 11 is started to correct the part that needs correction. The maximum thrust of the automatic hydraulic cylinder 11 is not less than 120 tons. According to empirical statistics, when the maximum thrust of the automatic hydraulic cylinder 11 is between 120 tons and 160 tons, it can meet the requirements of plane correction and ensure correction efficiency. A 150-ton LAF jack is preferred.
[0021] It should be noted that the hydraulic cylinder in the present invention must be equipped with a hydraulic station. This is common knowledge in hydraulic system technology. Since this application does not elaborate on this part, the hydraulic station can be installed on the crossbeam.
[0022] In some preferred embodiments, Figure 2 and Figure 5 As shown, Figure 5 A in the middle is an IGA component. Since the IGA component is large and heavy, the stability of the clamping of the IGA component must be ensured during the calibration process to prevent the IGA component from moving during the calibration process. In this case, it is difficult to clamp the IGA component again. Therefore, in this embodiment, the tracks formed by the multiple stands 3 are on a circular track. In this way, the IGA component can be firmly fixed in a complete circumferential direction, providing technical guarantee for subsequent efficient calibration.
[0023] In some preferred embodiments, Figure 2 As shown, it also includes a manual screw jack 12, which is separately arranged from the crossbeam 8. The main function of the manual screw jack 12 is to prevent excessive correction caused by the automatic hydraulic cylinder 11 when the correction requires a smaller thrust. At the same time, in order to facilitate adjustment during the correction process, the manual screw jack 12 can be flexibly moved and placed, and the maximum thrust of the manual screw jack 12 can be selected to be about 20 tons.
[0024] In some preferred embodiments, considering that according to the need for correction, the portal frame may need to be moved to adjust the correction position, based on this, such as Figure 1 and Figure 4 As shown, in this embodiment, the two uprights 7 of the portal frame 6 are detachably connected to the base 1 through a clamping rod assembly, and the clamping rod assembly includes a threaded rod 13, the bottom end of which is fixedly connected to a fixing block 14, and also includes a pressing block 15 threadedly connected to the threaded rod 13 and a nut 16 connected to the threaded rod 13, wherein the nut 16 is located on the outside of the pressing block, so that the connection position of the portal frame on the base 1 can be adjusted, thereby more flexibly adjusting the relative position of the portal frame and the IGA assembly, which is convenient for efficient correction.
[0025] Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model has been described in detail with reference to the preferred embodiments, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the purpose and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.
Claims
1. An IGA assembly welding correction device, characterized in that: It includes a base, on which a plurality of inverted T-shaped mounting grooves are arranged in parallel, a plurality of stands are connected to the base, a screw is vertically connected to the top of the stand, a clamping block is threadedly connected to the screw, and the plurality of stands are used to install IGA components; it also includes a portal frame, which is installed on the base, the portal frame includes two columns and a beam welded between the two columns, a walking trolley is provided on the beam, the walking trolley is driven by a motor and moves on the beam, and an automatic hydraulic cylinder is connected to the bottom of the walking trolley, and the maximum thrust of the automatic hydraulic cylinder is not less than 120 tons.
2. The IGA assembly welding correction device according to claim 1, characterized in that: The tracks formed by the plurality of stands are on a circular track.
3. The IGA assembly welding correction device according to claim 1, characterized in that: It also includes a manual screw jack, which is separately arranged from the crossbeam.
4. The IGA assembly welding correction device according to claim 1, characterized in that: The two uprights of the portal frame are detachably connected to the base via a clamping rod assembly, wherein the clamping rod assembly comprises a threaded rod, the bottom end of which is fixedly connected to a fixed block, a clamping block threadedly connected to the threaded rod, and a nut connected to the threaded rod, wherein the nut is located on the outside of the clamping block.