Water wall tube butt joint adjusting device

Abstract

The utility model belongs to the technical field of boiler maintenance, and particularly relates to a water wall tube butt joint adjusting device. Comprising a supporting frame, a handle and an adjusting assembly, the adjusting assembly comprises a fixing frame and a screw rod, the fixing frame is fixedly connected to one end of the upper wall of the supporting frame, the screw rod is arranged at the end, away from the supporting frame, of the fixing frame in a penetrating mode, and the handle is fixedly connected to the supporting frame; the butt joint device is simple in structure, simple in material, low in repairing, replacing and maintaining cost, convenient and fast to install, easy to use, light, easy to operate and suitable for butt joint of the water-cooled wall tubes to be maintained.

Description

Technical Field

[0001] The utility model belongs to the technical field of boiler maintenance, and in particular relates to a water-cooled wall tube butt adjustment device. Background Art

[0002] The boiler is a major component of thermal power plants. Multiple water-cooled wall pipes are arranged outside the boiler to cool the high-temperature flue gas inside the boiler. Multiple water-cooled wall pipes are arranged vertically and in parallel, and cooling water is introduced into the water-cooled wall. During the operation of the boiler, if a water-cooled wall leaks, the boiler needs to be shut down for emergency repairs, which seriously affects the normal production of power generation. Therefore, water-cooled wall leakage during boiler operation is a major problem that plagues the safe and stable production of thermal power plants. At the same time, during the water-cooled wall maintenance process, the broken pipes need to be remade and the remade pipes need to be re-welded. During the welding process, the pipes need to be butt-jointed to ensure the welding quality.

[0003] At present, the commonly used docking method in water-cooled wall welding operations relies on manual adjustment. Manual adjustment can only be performed before welding. During the welding process, the hands are too close and easy to cause injuries. In addition, the accuracy of manual docking is insufficient. Therefore, it is necessary to provide a water-cooled wall tube docking adjustment device.

[0004] Prior art CN216326193U discloses a boiler water-cooled wall butt joint alignment tool, including a stress frame, the stress frame is a structure that is connected to the outside and the inside through an opening, a telescopic jacking system is installed on one side of the stress frame, the inner end of the telescopic jacking system extends into the stress frame and is rotatably connected to the front bite clamp located inside the stress frame, and a rear bite clamp corresponding to the position of the front bite clamp is fixed inside the other side of the stress frame, the telescopic jacking system drives the front bite clamp to move to the rear bite clamp until the two water-cooled pipes located between the front bite clamp and the rear bite clamp are concentrically joined and then clamped and fixed, and the notches on the side walls of the front bite clamp and the rear bite clamp are butted to form a weld. The alignment tool solves the drawbacks of unstable and easy deviation of the butt joint of the water-cooled pipe wall welding by manual alignment, and eliminates the risk of welding injuries. However, the tool is not suitable for the water-cooled wall to be repaired. Since there are multiple water-cooled walls to be repaired arranged side by side, the arrangement of the force frame is restricted by the adjacent water-cooled wall tubes, making the tool unusable.

[0005] Therefore, there is an urgent need to provide a water-cooled wall tube docking adjustment device, which is suitable for docking water-cooled wall tubes to be repaired compared to the prior art. Utility Model Content

[0006] The utility model solves the technical problems existing in the prior art and provides a water-cooling wall tube butt adjustment device.

[0007] To achieve the above purpose, the technical solution of the utility model is as follows:

[0008] A water-cooled wall tube docking adjustment device comprises a support frame, a handle and an adjustment assembly, wherein the adjustment assembly comprises a fixing frame and a screw rod, wherein the fixing frame is fixedly connected to one end of the upper wall of the support frame, the screw rod is passed through one end of the fixing frame away from the support frame, and the handle is fixedly connected to the support frame.

[0009] Furthermore, the support frame includes a first side plate, a second side plate, and a third side plate that are integrally connected, and the first side plate, the second side plate, and the third side plate are all in contact with the water-cooled wall tubes.

[0010] Furthermore, the first side panel, the second side panel and the third side panel form a U-shaped structure.

[0011] Furthermore, the lower wall of the first side plate is fixedly connected to the first clamping block.

[0012] Furthermore, the first clamping block includes a first horizontal portion and a first vertical portion that are integrally connected, the first vertical portion is fixedly connected to the lower wall of the first side plate, and a first clamping groove is formed among the first horizontal portion, the first vertical portion and the first side plate.

[0013] Furthermore, the lower wall of the third side plate is fixedly connected to the second clamping block.

[0014] Furthermore, the second clamping block includes a second horizontal portion and a second vertical portion that are integrally connected, the second vertical portion is fixedly connected to the lower wall of the third side plate, and a second clamping groove is formed among the second horizontal portion, the second vertical portion and the third side plate.

[0015] Furthermore, the diameter of the water-cooled wall tube is 63.4 mm or 60 mm.

[0016] Furthermore, the support frame has a width of 80 mm and a length of 150-180 mm.

[0017] Furthermore, one end of the screw rod is fixedly connected to a handle.

[0018] Compared with the prior art, the utility model has the following beneficial effects:

[0019] The utility model has a simple structure, simple materials, low repair, replacement and maintenance costs, convenient installation, simple use, lightness and easy operation, and is suitable for the butt joint of water-cooled wall tubes to be repaired. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is the front view of the utility model.

[0021] Figure 2 It is a rear view of the utility model.

[0022] Figure 3 It is a left view of the utility model.

[0023] Figure 4 It is a top view of the utility model.

[0024] Description of reference numerals:

[0025] 1. Support frame; 11. First side panel; 12. Second side panel; 13. Third side panel; 14. First clamping block; 15. Second clamping block; 16. First clamping slot; 17. Second clamping slot; 2. Fixed frame; 3. Screw; 4. Handle; 5. Handle. DETAILED DESCRIPTION

[0026] The technical solution of the utility model will be clearly described below in conjunction with the accompanying drawings. Obviously, the described embodiments are not all embodiments of the utility model. All other embodiments obtained by ordinary technicians in this field without making creative work are within the protection scope of the utility model.

[0027] It should be noted that, unless otherwise specifically stated, the relative arrangements of components and steps, and numerical expressions set forth in these embodiments should not be construed as limiting the scope of the present invention.

[0028] The following description of the exemplary embodiments is merely illustrative and does not in any sense limit the present invention and its application or use. The techniques, methods and devices known to ordinary technicians in the relevant fields may not be discussed in detail here, but in the case of applying these techniques, methods and devices, these techniques, methods and devices should be regarded as part of this specification.

[0029] like Figure 1 , Figure 3 , Figure 4 As shown, the utility model provides a water-cooled wall tube docking adjustment device, including a support frame 1, an adjustment component and a handle 5, the adjustment component includes a fixing frame 2 and a screw 3, the fixing frame 2 is fixedly connected to the end of the upper wall of the support frame 1, the fixing frame 2 extends out of the support frame 1, the screw 3 is penetrated at one end of the fixing frame 2 away from the support frame 1, the screw 3 is set through the fixing frame 2, the screw 3 is threadedly connected to the fixing frame 2, the upper wall of the support frame 1 is fixedly connected to the handle 5, the handle 5 is vertically arranged on the upper wall of the support frame 1, and the handle 5 is arc-shaped.

[0030] The upper end of the screw rod 3 is fixedly connected to the handle 4. The lower wall of the fixing frame 2 is an inclined surface. The lower wall of the fixing frame 2 is inclined upward from a side close to the supporting frame 1 to a side away from the supporting frame 1.

[0031] like Figure 1 , Figure 2 , Figure 3 As shown, the support frame 1 includes a first side plate 11, a second side plate 12, and a third side plate 13, and the first side plate 11, the second side plate 12, and the third side plate 13 form a U-shaped structure; the lower wall of the first side plate 11 is fixedly connected to a first clamping block 14 near one end of the adjustment component, and the first clamping block 14 is L-shaped. The first clamping block 14 includes a first horizontal portion and a first vertical portion that are integrally connected, and the first vertical portion is fixedly connected to the lower wall of the first side plate 11, and a first clamping groove 16 is formed between the first horizontal portion and the first side plate 11; the lower wall of the third side plate 13 is fixedly connected to one end of the adjustment component, and the second clamping block 15 is L-shaped. The second clamping block 15 includes a second horizontal portion and a second vertical portion that are integrally connected, and the second vertical portion is fixedly connected to the lower wall of the third side plate 13, and a second clamping groove 17 is formed between the second horizontal portion and the third side plate 13.

[0032] The water-cooled wall tube docking adjustment device provided by the utility model is suitable for water-cooled wall tubes with a tube diameter of 63.4 mm or 60 mm. The width of the support frame 1 is 80 mm and the length is 150-180 mm.

[0033] The working principle of a water-cooled wall tube docking adjustment device provided by the utility model is as follows: the fins on both sides of the water-cooled tube wall are extended into the first clamping groove 16 and the second clamping groove 17, the inner walls of the first side plate 11, the second side plate 12 and the third side plate 13 are fitted with the water-cooled wall tube, the screw rod 3 is rotated in the direction away from the support frame 1 and adjusted to the zero position, the replaced water-cooled wall tube is docked with the water-cooled wall tube fitted with the support frame 1, the operator supports the replaced water-cooled wall tube with one hand and rotates the screw rod 3 in the direction close to the support frame 1 with the other hand, the screw rod 3 is pressed against the replaced water-cooled wall tube, the weld joints of the two water-cooled wall tubes are adjusted to the appropriate position, and welding can be performed.

[0034] The utility model has a simple structure, simple materials, low repair, replacement and maintenance costs, convenient installation, simple use, lightness and easy operation, and is suitable for the butt joint of water-cooled wall tubes to be repaired.

[0035] The above specific implementation methods are only used to illustrate the technical solution of the utility model rather than to limit it. Although the utility model is described in detail with reference to examples, ordinary technicians in the field should understand that the technical solution of the utility model can be modified or replaced by equivalents without departing from the scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A water-cooled wall tube docking adjustment device, characterized in that: It includes a support frame, a handle and an adjustment component, wherein the adjustment component includes a fixing frame and a screw rod, the fixing frame is fixedly connected to one end of the upper wall of the support frame, the screw rod is passed through one end of the fixing frame away from the support frame, and the handle is fixedly connected to the support frame.

2. The water-cooled wall tube docking adjustment device according to claim 1, characterized in that: The support frame includes a first side plate, a second side plate, and a third side plate which are integrally connected, and the first side plate, the second side plate, and the third side plate are all in contact with the water-cooled wall tubes.

3. The water-cooled wall tube docking adjustment device according to claim 2, characterized in that: The first side panel, the second side panel and the third side panel form a U-shaped structure.

4. The water-cooled wall tube docking adjustment device according to claim 2, characterized in that: The lower wall of the first side plate is fixedly connected to the first clamping block.

5. The water-cooled wall tube docking adjustment device according to claim 4, characterized in that: The first clamping block includes a first horizontal portion and a first vertical portion that are integrally connected, the first vertical portion is fixedly connected to the lower wall of the first side plate, and a first clamping groove is formed among the first horizontal portion, the first vertical portion and the first side plate.

6. The water-cooled wall tube docking adjustment device according to claim 2, characterized in that: The lower wall of the third side plate is fixedly connected to the second clamping block.

7. The water-cooled wall tube docking adjustment device according to claim 6, characterized in that: The second clamping block includes a second horizontal portion and a second vertical portion that are integrally connected, the second vertical portion is fixedly connected to the lower wall of the third side plate, and a second clamping groove is formed among the second horizontal portion, the second vertical portion and the third side plate.

8. The water-cooled wall tube docking adjustment device according to claim 2, characterized in that: The diameter of the water-cooled wall tube is 63.4 mm or 60 mm.

9. The water-cooled wall tube docking adjustment device according to claim 1, characterized in that: The support frame has a width of 80 mm and a length of 150-180 mm.

10. The water-cooled wall tube butt adjustment device according to claim 1, characterized in that: One end of the screw rod is fixedly connected to the handle.

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