Low-viscosity melt flow guide device
By designing a low-viscosity melt flow guide device including a flow diversion tank and a cooling water system, the problem of low-viscosity melt bundle thinning is solved, and the weight of slices is improved and the experimental accuracy is improved.
Patent Information
- Application Number
- CN202421305071.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-10
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-10
AI Technical Summary
During the material synthesis process, the melt bundle of low viscosity melt quickly becomes thinner after discharge, resulting in a low weight of 100 pieces of slices, affecting physical properties testing and the operation of small spinning equipment.
A low-viscosity melt flow guide device is designed, including a flow guide groove, a cooling water storage box, a cooling water overflow pipe and a circulation motor. The melt is cooled and shaped by cooling water to delay the thinning of the melt beam.
By pre-cooling and setting the low-viscosity melt, the weight of slices was increased by 100 grains, which improved the feasibility and accuracy of subsequent physical properties tests and small-spinning experiments.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material cooling and shaping, in particular to a low-viscosity melt guiding device. Background Art
[0002] During the material synthesis stage, due to the special requirements for material viscosity, the polymer is discharged at a relatively low viscosity. Due to the low melt viscosity and low melt strength, and the excessive height between the melt discharge die and the cooling water level, the melt beam becomes thinner rapidly after the melt is discharged, resulting in a low 100-grain weight of the slices after pelletizing, which has an adverse effect on the operation of some physical property testing instruments and small spinning equipment.
[0003] For example, when the filtration equipment is conducting a filtration test on slices, if the 100-grain weight of the slices is too small, it will easily cause problems such as uneven feeding of the slices and bridging, which will further cause problems such as high-speed idling of the screw equipment, causing troubles to the experimental accuracy and equipment maintenance. At the same time, the small 100-grain weight of the slices may cause poor operation of small spinning equipment. Utility Model Content
[0004] In view of the deficiencies in the prior art, the utility model provides a low-viscosity melt guiding device.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a low-viscosity melt diversion device, comprising a diversion groove, a diversion groove bracket is arranged at the bottom of the diversion groove, a cooling water storage tank is arranged on the left side of the diversion groove, a cooling water overflow pipe is arranged on the left side of the diversion groove, and a circulation motor is arranged at the bottom of the diversion groove.
[0006] Preferably, an extension plate is fixedly connected to the front side of the guide groove, and the extension plate is connected to a guide groove bracket fixing plate by bolts.
[0007] Preferably, a fixing plate is connected to the right side of the cooling water storage tank by bolts, and the cooling water overflow pipe is fixedly connected to the top of the cooling water storage tank.
[0008] Preferably, the cooling water overflow pipe and the guide grooves have the same number of grooves, and the cooling water overflow pipe is L-shaped.
[0009] Preferably, the top of the cooling water storage tank is fixedly connected with a cooling water tank overflow port, and the top of the cooling water tank overflow port is fixedly connected to the bottom of the cooling water overflow pipe.
[0010] Preferably, the cooling water storage tank is fixedly connected to a cooling water tank body water inlet on the left side, and the cooling water tank body water inlet is fixedly connected to one end of a cooling water tank on the left side.
[0011] Preferably, one end of the cooling water tank away from the water inlet of the cooling water tank is fixedly connected to the left side of the circulation motor, and one end of the circulation motor away from the cooling water tank is fixedly connected to a cooling water circulation pipeline.
[0012] Preferably, the bottom of the overflow outlet of the cooling water tank body is fixedly penetrated through the cooling water storage tank and extends toward the bottom, and the bottom of the overflow outlet of the cooling water tank body is connected to the interior of the cooling water storage tank.
[0013] Preferably, the guide groove is semicircular in shape, and a water storage cavity is provided inside the cooling water storage tank.
[0014] Preferably, the cooling water circulation pipeline and the cooling water storage tank are connected by bolts, and the guide trough bracket is connected to the guide trough and the cooling water storage tank by bolts.
[0015] Preferably, the height of the cooling water overflow pipe is higher than the height of the guide groove, so that the cooling water can smoothly flow into the guide groove to cool the melt.
[0016] Preferably, the guide groove should be at a certain angle to the vertical direction to facilitate stranding and pelletizing of the melt.
[0017] Preferably, the cooling water circulation pipeline is detachably connected to the water inlet of the cooling water tank.
[0018] Compared with the prior art, the utility model provides a low-viscosity melt guide device, which has the following beneficial effects: by cooling and shaping the low-viscosity melt beam in advance before it becomes thinner, the weight of 100 slices after pelletizing is increased, and the feasibility and accuracy of subsequent physical property tests and small-scale spinning experiments are enhanced. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0020] Figure 1 A three-dimensional diagram of an embodiment of the utility model;
[0021] Figure 2 A top view of the guide groove of an embodiment of the utility model;
[0022] Figure 3 It is a three-dimensional diagram of the guide trough bracket;
[0023] Figure 4 It is a three-dimensional diagram of the cooling water tank;
[0024] Figure 5 This is a working principle diagram of an embodiment of the utility model.
[0025] In the figure: 1. guide trough; 2. guide trough bracket; 3. cooling water storage tank; 4. cooling water overflow pipe; 5. extension plate; 6. guide trough bracket fixing plate; 7. fixing plate; 8. cooling water tank overflow port; 9. cooling water tank water inlet; 10. circulation motor; 11. cooling water circulation pipe; 12. cooling water trough. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments.
[0027] like Figure 1-Figure 5 As shown, the utility model provides a low-viscosity melt diversion device including a diversion trough 1, a diversion trough bracket 2 is arranged at the bottom of the diversion trough 1, a cooling water storage tank 3 is arranged on the left side of the diversion trough 1, a cooling water overflow pipe 4 is arranged on the left side of the diversion trough 1, and a circulation motor 10 is arranged at the bottom of the diversion trough 1.
[0028] An extension plate 5 is fixedly connected to the front side of the guide trough 1, and the extension plate 5 is connected to a guide trough bracket fixing plate 6 by bolts.
[0029] A fixing plate 7 is connected to the right side of the cooling water storage tank 3 by bolts, and a cooling water overflow pipe 4 is fixedly connected to the top of the cooling water storage tank 3 .
[0030] The cooling water overflow pipe 4 has the same number of grooves as the guide groove 1, and the cooling water overflow pipe 4 is L-shaped.
[0031] The top of the cooling water storage tank 3 is fixedly connected with a cooling water tank overflow port 8 , and the top of the cooling water tank overflow port 8 is fixedly connected with the bottom of the cooling water overflow pipe 4 .
[0032] The left side of the cooling water storage tank 3 is fixedly connected with a cooling water tank body water inlet 9, and the left side of the cooling water tank body water inlet 9 is fixedly connected with one end of a cooling water tank 12.
[0033] One end of the cooling water tank 12 away from the cooling water tank water inlet 9 is fixedly connected to the left side of the circulation motor 10 , and one end of the circulation motor 10 away from the cooling water tank 12 is fixedly connected to the cooling water circulation pipeline 11 .
[0034] The bottom of the cooling water tank overflow port 8 is fixedly penetrated through the cooling water storage tank 3 and extends toward the bottom. The bottom of the cooling water tank overflow port 8 is communicated with the interior of the cooling water storage tank 3 .
[0035] The guide groove 1 is semicircular in shape, and a water storage cavity is provided inside the cooling water storage tank 3 .
[0036] The cooling water circulation pipeline 11 and the cooling water storage tank 3 are connected by bolts, and the guide trough bracket 2 is connected to the guide trough 1 and the cooling water storage tank 3 by bolts.
[0037] A low viscosity melt diversion device, please refer to Figure 1 .
[0038] After the low-viscosity melt is extruded from the die, it contacts the guide groove 1 and is subjected to force. The tendency of the melt bundle to become thinner slows down. The cooling water overflowing from the cooling water overflow pipe 4 cools and shapes the melt bundle, and the tendency of the melt bundle to become thinner is further weakened. Since the pelletizing equipment continuously pulls and pelletizes the melt strips, the melt is cooled and shaped twice by the guide groove 1 and then enters the cooling water groove 12 for the third cooling and shaping.
[0039] The height of the cooling water overflow pipe 4 is higher than the guide groove 1, so that the cooling water can flow into the guide groove 1 to cool and shape the melt.
[0040] The number of cooling water overflow pipe 4 is the same as the number of guide groove 1.
[0041] Reference Figure 2 , Figure 3 The melt guide groove 1 is an arc-shaped groove. After the low-viscosity melt is extruded from the die, it contacts the guide groove 1 and is subjected to force to start shaping. The guide groove 1 is detachably connected to the guide groove bracket 2 through the extension plate 5 and the guide groove bracket fixing plate 6 through bolts.
[0042] The guide trough bracket 2 is detachably connected to the cooling water storage tank 3 through the fixing plate 7 and bolts.
[0043] Optional, see Figure 4 The cooling water storage tank 3 has a hollow structure inside and is connected to the cooling water overflow pipe 4 through the cooling water tank overflow port 8. Optionally, the number of the cooling water tank overflow ports is the same as the number of the cooling water overflow pipes.
[0044] Optional, see Figure 5 The cooling water is circulated from one end of the cooling water tank 12 through the circulation motor 10 and enters the cooling water storage tank 3 through the cooling water tank inlet 9. After the cooling water is full, it enters the cooling water overflow pipe 4 through the overflow port 8, and finally flows into the guide groove 1 to cool and shape the melt.
[0045] The above embodiments are only exemplary embodiments of the present invention and are not intended to limit the present invention. The protection scope of the present invention is defined by the claims. Those skilled in the art may make various modifications or equivalent substitutions to the present invention within the essence and protection scope of the present invention, and such modifications or equivalent substitutions shall also be deemed to fall within the protection scope of the present invention.
Claims
1. A low-viscosity melt guiding device, characterized in that: It comprises a guide groove, a guide groove bracket is arranged at the bottom of the guide groove, a cooling water storage tank is arranged on the left side of the guide groove, a cooling water overflow pipe is arranged on the left side of the guide groove, and a circulation motor is arranged at the bottom of the guide groove.
2. A low-viscosity melt guiding device according to claim 1, characterized in that: An extension plate is fixedly connected to the front side of the guide groove, and the extension plate is connected to a guide groove bracket fixing plate through bolts.
3. A low-viscosity melt guiding device according to claim 2, characterized in that: The right side of the cooling water storage tank is connected with a fixing plate by bolts, and the cooling water overflow pipe is fixedly connected to the top of the cooling water storage tank.
4. A low-viscosity melt guiding device according to claim 3, characterized in that: The cooling water overflow pipe has the same number of guide grooves as the cooling water overflow pipe, and the cooling water overflow pipe is L-shaped.
5. A low-viscosity melt guiding device according to claim 4, characterized in that: The top of the cooling water storage tank is fixedly connected with a cooling water tank overflow port, and the top of the cooling water tank overflow port is fixedly connected with the bottom of the cooling water overflow pipe.
6. A low-viscosity melt guiding device according to claim 5, characterized in that: The left side of the cooling water storage tank is fixedly connected with a cooling water tank body water inlet, and the left side of the cooling water tank body water inlet is fixedly connected with one end of a cooling water tank.
7. A low-viscosity melt guiding device according to claim 6, characterized in that: One end of the cooling water tank away from the water inlet of the cooling water box is fixedly connected to the left side of the circulation motor, and one end of the circulation motor away from the cooling water tank is fixedly connected to a cooling water circulation pipeline.
8. A low-viscosity melt guiding device according to claim 7, characterized in that: The bottom of the overflow port of the cooling water tank body is fixedly penetrated through the cooling water storage tank and extends to the bottom, and the bottom of the overflow port of the cooling water tank body is communicated with the interior of the cooling water storage tank.
9. A low-viscosity melt guiding device according to claim 8, characterized in that: The guide groove is semicircular in shape, and a water storage cavity is provided inside the cooling water storage tank.
10. A low-viscosity melt guiding device according to claim 9, characterized in that: The cooling water circulation pipeline and the cooling water storage tank are connected by bolts, and the guide groove bracket is connected to the guide groove and the cooling water storage tank by bolts.