Dry-mixed mortar bulk dust collection device
By using a combination technology of brushes and dust-transfer dragons in the dry-mixed mortar bulk dust collection device, the problem of dust falling and pollution on the inner wall of the bellows is solved, and efficient dust collection and cleaning is achieved, protecting the environment and health.
Patent Information
- Application Number
- CN202421323621.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-12
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-12
AI Technical Summary
During the dry-mixed mortar bulk process, dust attached to the inner wall of the corrugated pipe will fall after the equipment is shut down, resulting in environmental pollution and health risks.
A dry-mixed mortar bulk dust collection device was designed, and a brush was used to brush the dust on the inner wall when the corrugated pipe was shrinking, and the dust was sent into the dust collection box through the dust-transmitting dragon and the ash-transmitting inclined pipe to achieve effective dust collection and Clean up.
It effectively reduces the situation where dust adheres to the inner wall of the corrugated pipe and falls into the polluted environment after the equipment is shut down, improves dust removal efficiency, and protects the environment and the health of staff.
Smart Images
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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of bulk dry-mixed mortar, in particular to a bulk dry-mixed mortar dust collecting device. Background Art
[0002] Dry-mixed mortar, also known as premixed mortar, is a new type of material that is made by mixing sand, cement, fly ash, additives and other materials in a certain proportion according to certain strength requirements in advance. Compared with mortar mixed on site, it has many advantages.
[0003] When loading dry-mixed mortar, a bulk loader is needed. Since a lot of dust is generated during the bulk loading process, the bulk loader needs to be equipped with a dust removal device during use. A common method is to set a retractable pipe near the bulk loader's discharge port that can rise and fall with the bulk loader's discharge port, and at the same time, use fans and other equipment to create negative pressure in the pipe, thereby sucking away the dust generated during the loading process and reducing the amount of dust. Since most of the retractable pipes currently used for dust removal are corrugated pipes, during the dust removal process, some of the dust will adhere to the inner wall when passing through the inside. Since no negative pressure is generated inside the bulk loader when it is not in use, the dust attached to the inner wall will fall directly from the bottom opening, thereby polluting the environment and affecting the health of the staff.
[0004] In summary, the utility model therefore provides a bulk dust collecting device for dry-mixed mortar to solve the above-mentioned problems. Utility Model Content
[0005] In order to solve the above technical problems, the utility model provides a bulk dust collection device for dry-mixed mortar, which is achieved by the following specific technical means:
[0006] A dry-mix mortar bulk dust collecting device comprises a support plate, a bulk component, a dust capturing component, a dust collecting component, a pipeline cleaning component and a hoisting component, wherein the dust collecting component comprises a dust collector fixedly mounted on the top of the support plate, a dust collecting main pipe is arranged on one side of the dust collector, two dust collecting branch pipes are arranged at one end of the dust collecting main pipe away from the dust collector, and the two dust collecting branch pipes both pass through the support plate, the dust capturing component comprises a dust collecting hood, two bellows are symmetrically arranged on the top of the dust collecting hood, and the top ends of the two bellows are respectively connected to one end of the two dust collecting branch pipes passing through the support plate, the pipeline cleaning component comprises a dust receiver arranged on the inner top of the dust collecting hood and A dust conveying pipe is arranged on the inner side of the dust collecting branch pipe, and the dust collector includes connecting rods arranged in an array around the opening at the bottom end of the corrugated pipe, and the bottoms of the multiple connecting rods are commonly connected to a dust collecting hopper, the top of the dust conveying pipe passes through the top of the dust collecting branch pipe, and an ash conveying inclined pipe is arranged on the side of the top close to the dust collector, the other end of the ash conveying inclined pipe is connected to the dust collector, the bottom end of the dust conveying pipe passes into the corrugated pipe, and a plurality of connecting frames are arranged in an array on the outside of the bottom end of the dust conveying pipe, the outer ends of the multiple connecting frames are commonly connected to a cleaning ring, a brush is arranged on the outside of the cleaning ring, a dust conveying auger is also installed on the inner side of the dust conveying pipe, and the bottom end of the dust conveying auger passes through the bottom end of the dust conveying pipe.
[0007] Furthermore, the dust collecting hopper is in the shape of an inverted truncated cone, and the size of the top opening is larger than the size of the bottom opening of the corrugated pipe.
[0008] Furthermore, the bulk assembly includes a feed opening arranged on the support plate and a telescopic tube arranged on the top of the dust collecting hood, and the top end of the telescopic tube is connected to the bottom end of the feed opening.
[0009] Furthermore, the hoisting assembly includes a hoist, a through slot and a roller, the number of the through slots and the number of rollers are four, and the four through slots are arranged at positions on the support plate corresponding to the four corners of the dust collecting hood, the roller is installed above each of the through slots on the top of the support plate, the number of the hoists is two, each of the hoists includes a hoisting motor and a hoisting drum, the hoisting motor is connected to the hoisting drum by transmission, the surface of the hoisting drum is wound with two steel wire ropes, a total of four steel wire ropes in the two pairs of hoists are respectively wound around the four rollers and respectively pass through the bottom of the support plate from the inner sides of the four through slots, and one end of the four steel wire ropes passing through the bottom of the support plate are respectively fixedly connected to the four corners of the top of the dust collecting hood.
[0010] Furthermore, the dust collector includes a dust box, a side of the dust box away from the dust collecting main pipe is provided with an air outlet, a fan is installed on the inner side of the air outlet, and an intercepting filter is provided inside the dust box between the dust collecting main pipe and the air outlet.
[0011] Furthermore, the dust capturing assembly also includes a dust collecting curtain, and the dust collecting curtain is evenly and densely distributed on the bottom edge of the dust collecting cover.
[0012] Furthermore, the pipeline cleaning assembly also includes a motor fixedly installed on the top end surface of the dust conveying pipe, and the output end of the motor is connected to the dust conveying auger through a coupling.
[0013] Compared with the prior art, the utility model has the following beneficial effects:
[0014] The utility model provides a brush, during the contraction of the bellows, the brush can brush off the dust attached to the inner wall of the bellows and make it fall into the dust collecting hopper. After the bellows is completely contracted, the dust conveying auger enters the dust collecting hopper and the dust conveying auger sends the dust in the dust collecting hopper into the dust collecting box through the dust conveying pipe and the ash conveying inclined pipe, thereby reducing the probability of dust attached to the inner wall of the bellows falling and polluting the environment after the equipment is shut down. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional schematic diagram of the utility model;
[0016] Figure 2 It is a cross-sectional schematic diagram of the utility model;
[0017] Figure 3 It is a cross-sectional schematic diagram of the dust removal box in the utility model;
[0018] Figure 4 This utility model Figure 2 A local enlarged schematic diagram of the middle A;
[0019] Figure 5 This utility model Figure 2 A local enlarged schematic diagram of point B in the middle.
[0020] In the figure:
[0021] 1. Support plate; 2. Dust collecting main pipe; 3. Dust collecting branch pipe; 4. Dust collecting hood; 5. Bellows; 6. Dust conveying pipe; 7. Connecting rod; 8. Dust collecting hopper; 9. Ash conveying inclined pipe; 10. Connecting frame; 11. Cleaning ring; 12. Brush; 13. Dust conveying auger; 14. Feeding port; 15. Telescopic pipe; 16. Winch; 17. Through slot; 18. Roller; 19. Dust collecting box; 20. Air outlet; 21. Fan; 22. Intercepting filter; 23. Dust collecting curtain; 24. Motor. DETAILED DESCRIPTION
[0022] The following is a further detailed description of the implementation of the present invention in conjunction with the accompanying drawings and examples. The following examples are used to illustrate the present invention, but cannot be used to limit the scope of the present invention.
[0023] like Figure 1-5 As shown, the utility model provides a dry-mix mortar bulk dust collecting device, including a support plate 1, a bulk component, a dust capturing component, a dust collecting component, a pipeline cleaning component and a hoisting component. The dust collecting component includes a dust collector fixedly installed on the top of the support plate 1, a dust collecting main pipe 2 is arranged on one side of the dust collector, two dust collecting branch pipes 3 are arranged at one end of the dust collecting main pipe 2 away from the dust collector, and the two dust collecting branch pipes 3 both pass through the support plate 1, the dust capturing component includes a dust collecting hood 4, two bellows 5 are symmetrically arranged on the top of the dust collecting hood 4, and the top ends of the two bellows 5 are respectively connected to one end of the two dust collecting branch pipes 3 passing through the support plate 1, the pipeline cleaning component includes a dust receiver arranged on the inner top of the dust collecting hood 4 and a dust conveying pipe 6 arranged inside the dust collecting branch pipe 3, the dust collector includes Connecting rods 7 are arranged in an array around the opening at the bottom end of the bellows 5, and the bottoms of the multiple connecting rods 7 are commonly connected to a dust collecting hopper 8. The top of the dust conveying pipe 6 passes through the top of the dust collected branch pipe 3, and an ash conveying inclined pipe 9 is arranged on the side of the top close to the dust collector, and the other end of the ash conveying inclined pipe 9 is connected to the dust collector. The bottom end of the dust conveying pipe 6 passes into the bellows 5, and a plurality of connecting frames 10 are arranged in an array on the outer side of the bottom end of the dust conveying pipe 6. The outer ends of the multiple connecting frames 10 are commonly connected to a cleaning ring 11, and a brush 12 is arranged on the outer side of the cleaning ring 11. The brush 12 is used to brush off the dust on the inner wall of the bellows 5. A dust conveying auger 13 is also installed on the inner side of the dust conveying pipe 6, and the bottom end of the dust conveying auger 13 passes through the bottom end of the dust conveying pipe 6. During the rotation of the dust conveying auger 13, the dust can be transported.
[0024] Among them, the dust collecting hopper 8 is in the shape of an inverted truncated cone, so that the inner wall of the dust collecting hopper 8 is inclined. After the dust conveying auger 13 enters the interior thereof, the dust in the dust collecting hopper 8 will slide toward the dust conveying auger 13, and the size of the top opening is larger than the size of the bottom opening of the bellows 5, so that the dust scraped off the inner wall of the bellows 5 can fall in easily.
[0025] Among them, the bulk component includes a discharge port 14 arranged on the support plate 1 and a telescopic tube 15 arranged on the top of the dust hood 4. The telescopic tube 15 allows the height of the dust hood 4 to be changed, which is convenient for loading different vehicles, and the top of the telescopic tube 15 is connected to the bottom end of the discharge port 14. After the dry mixed mortar in the warehouse falls into the discharge port 14, it enters the dust hood 4 through the telescopic tube 15 and is discharged.
[0026] Among them, the hoisting assembly includes a hoist 16, a through slot 17 and a roller 18. There are four through slots 17 and four rollers 18, and the four through slots 17 are arranged at positions corresponding to the four corners of the dust hood 4 on the support plate 1. The roller 18 is installed above each through slot 17 on the top of the support plate 1. There are two hoists 16, and each hoist 16 includes a hoisting motor 24 and a hoisting drum. The hoisting motor 24 is connected to the hoisting drum by transmission. Two steel wire ropes are wound around the surface of the hoisting drum. The hoist 16 realizes the rising and falling of the dust hood 4 by winding the steel wire rope. A total of four steel wire ropes in the two pairs of hoists 16 are respectively wound around the four rollers 18 and respectively pass through the inner sides of the four through slots 17 from the bottom of the support plate 1, and one end of the four steel wire ropes passing through the bottom of the support plate 1 is respectively fixedly connected to the four corners of the top of the dust hood 4, and the four steel wire ropes are used to keep the dust hood 4 stable during the rising and falling process.
[0027] Among them, the dust collector includes a dust box 19, and an air outlet 20 is arranged on the side of the dust box 19 away from the dust collecting main pipe 2. A fan 21 is installed on the inner side of the air outlet 20. The fan 21 forms a negative pressure in the dust box 19, thereby realizing the collection of dust. An interception filter 22 is arranged inside the dust box 19 between the dust collecting main pipe 2 and the air outlet 20. The interception filter 22 is used to block the dust in the dust box 19.
[0028] The dust capturing assembly further includes a dust collecting curtain 23, and the dust collecting curtain 23 is evenly and densely distributed on the bottom edge of the dust collecting hood 4. The dust collecting curtain 23 can keep the dust in the dust collecting hood 4, thereby reducing the leakage of dust.
[0029] The pipeline cleaning assembly further includes a motor 24 fixedly mounted on the top end surface of the dust conveying pipe 6 , and the output end of the motor 24 is connected to the dust conveying auger 13 via a coupling transmission, and the dust conveying auger 13 is driven to rotate by the motor 24 .
[0030] Specific working principle:
[0031] Before using the utility model, firstly, the top of the discharge port 14 in the utility model is connected with the discharge port of the dry-mixed mortar storage bin, and the external power supply and control panel of the utility model are connected, and the operation of the utility model is controlled by the external control panel. During the use of the utility model, first, the vehicle transporting the dry-mixed mortar is moved under the dust collecting hood 4, and then the hoist 16 in the utility model is started. After the wire rope is released by the hoist 16 to make the dust collecting hood 4 fall to a position close to the cargo compartment of the vehicle, the storage bin is controlled to discharge. During the discharge process, the fan 21 in the utility model is started at the same time, and a negative pressure is formed in the bellows 5 through the fan 21, so that the dust generated during the discharge of the dry-mixed mortar is sucked into the dust collecting box 19 through the bellows 5, the dust collecting branch pipe 3, and the dust collecting main pipe 2. After entering the dust collecting box 19, the dust is intercepted by the filter 22 The dust collecting hood 4 is stopped, thereby collecting the dust. After the loading is completed, the discharge of the storage bin is stopped. After that, the fan 21 is kept running, and the winch 16 is controlled to raise the dust collecting hood 4. During the rising process of the dust collecting hood 4, the bellows 5 contracts. During the contraction process, the inner wall of the bellows 5 is scraped against the brush 12 located on the outer side of the bottom end of the dust conveying pipe 6. The dust attached to the inner wall of the bellows 5 is brushed down by the brush 12 and falls into the dust collecting hopper 8 until the bottom end of the dust conveying auger 13 enters the dust collecting hopper 8. After that, the motor 24 of the utility model is started, and the dust conveying auger 13 is driven to rotate by the motor 24, so that the dust falling into the dust collecting hopper 8 is transported to the ash conveying inclined pipe 9 located at the top of the dust conveying pipe 6, until it enters the dust collecting box 19 under the action of gravity potential energy and the wind force of the fan 21, and then the operation of the utility model is stopped.
[0032] The implementation modes of the present invention are provided for the purpose of illustration and description. Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations of the present invention. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present invention.
Claims
1. A bulk dust collecting device for dry-mixed mortar, characterized in that: The utility model comprises a support plate (1), a bulk component, a dust capturing component, a dust collecting component, a pipeline cleaning component and a hoisting component, wherein the dust collecting component comprises a dust collector fixedly mounted on the top of the support plate (1), a dust collecting main pipe (2) is arranged on one side of the dust collector, two dust collecting branch pipes (3) are arranged at one end of the dust collecting main pipe (2) away from the dust collector, and the two dust collecting branch pipes (3) both pass through the support plate (1), the dust capturing component comprises a dust collecting hood (4), two bellows (5) are symmetrically arranged on the top of the dust collecting hood (4), and the top ends of the two bellows (5) are respectively connected to one end of the two dust collecting branch pipes (3) passing through the support plate (1), the pipeline cleaning component comprises a dust receiver arranged on the inner top of the dust collecting hood (4) and a dust conveying pipe (6) arranged on the inner side of the dust collecting branch pipe (3), The dust collector comprises connecting rods (7) arranged in an array around the bottom opening of the bellows (5), and the bottoms of the plurality of connecting rods (7) are commonly connected to a dust collecting hopper (8); the top of the dust conveying pipe (6) passes through the top of the dust collecting branch pipe (3), and an ash conveying inclined pipe (9) is arranged on the side of the top close to the dust collector, and the other end of the ash conveying inclined pipe (9) is connected to the dust collector; the bottom end of the dust conveying pipe (6) passes into the bellows (5), and a plurality of connecting frames (10) are arranged in an array on the outer side of the bottom end of the dust conveying pipe (6); the outer ends of the plurality of connecting frames (10) are commonly connected to a cleaning ring (11), and a brush (12) is arranged on the outer side of the cleaning ring (11); a dust conveying auger (13) is also installed on the inner side of the dust conveying pipe (6), and the bottom end of the dust conveying auger (13) passes through the bottom end of the dust conveying pipe (6).
2. The bulk dust collecting device for dry-mixed mortar according to claim 1, characterized in that: The dust collecting hopper (8) is in the shape of an inverted truncated cone, and the size of the top opening is larger than the size of the bottom opening of the corrugated tube (5).
3. The bulk dust collecting device for dry-mixed mortar according to claim 1, characterized in that: The bulk assembly comprises a feed opening (14) arranged on the support plate (1) and a telescopic tube (15) arranged on the top of the dust collecting hood (4), and the top end of the telescopic tube (15) is connected to the bottom end of the feed opening (14).
4. The bulk dust collecting device for dry-mixed mortar according to claim 1, characterized in that: The hoisting assembly comprises a hoist (16), a through slot (17) and a roller (18), the through slot (17) and the roller (18) both being four in number, and the four through slots (17) being arranged on the support plate (1) at positions corresponding to the four corners of the dust collecting cover (4), the roller (18) being installed above each of the through slots (17) at the top of the support plate (1), the hoisting assembly comprising two hoists (16), each of which comprises a hoisting A motor (24) and a hoisting drum, wherein the hoisting motor (24) is connected to the hoisting drum by transmission, and the surface of each hoisting drum is wound with two strands of steel wire ropes, and a total of four strands of steel wire ropes in the two pairs of hoists (16) are wound around the four rollers (18) and pass through the inner sides of the four through grooves (17) from the bottom of the support plate (1), and one end of the four strands of steel wire ropes passing through the bottom of the support plate (1) is fixedly connected to the four corners of the top of the dust collecting hood (4).
5. The bulk dust collecting device for dry-mixed mortar according to claim 1, characterized in that: The dust collector comprises a dust collecting box (19), an air outlet (20) is arranged on a side of the dust collecting box (19) away from the dust collecting main pipe (2), a fan (21) is installed on the inner side of the air outlet (20), and an interception filter (22) is arranged inside the dust collecting box (19) between the dust collecting main pipe (2) and the air outlet (20).
6. The bulk dust collecting device for dry-mixed mortar according to claim 1, characterized in that: The dust capturing assembly further comprises a dust collecting curtain (23), and the dust collecting curtain (23) is evenly and densely distributed on the bottom edge of the dust collecting cover (4).
7. The bulk dust collecting device for dry-mixed mortar according to claim 1, characterized in that: The pipeline cleaning assembly also includes a motor (24) fixedly mounted on the top end surface of the dust conveying pipe (6), and the output end of the motor (24) is connected to the dust conveying auger (13) through a coupling.