Stainless steel wire raw material cleaning device
By designing a stainless steel wire raw material cleaning device including pickling tank, washing box, nozzle, cleaning roller, sponge sleeve, heating pipe, side plate, cotton cover, fan and electric heating pipe, the impurities on the surface of the stainless steel wire cannot be completely removed and cleaned. The problem of rapid drying is lacking afterwards, which achieves the effect of thorough cleaning and rapid drying of the surface.
Patent Information
- Application Number
- CN202421360825.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-14
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-14
AI Technical Summary
During the cleaning process, the surface impurities of the stainless steel wire cannot be completely removed, and the rapid drying function is lacking after cleaning, which affects subsequent processing.
A stainless steel wire raw material cleaning device is designed, including pickling tank, washing box, upper nozzle, lower nozzle, cleaning roller, sponge sleeve, heating pipe, side plate, cotton sleeve, fixing strip, fan and electric heating pipe, through Pickling, hot water high-pressure rinsing and sponge sleeve rinsing, combined with drying measures of the fan and electric heating tube, to achieve thorough cleaning and rapid drying of the surface.
It effectively solves the problem that the surface impurities on stainless steel wire cannot be completely removed, and achieves rapid drying after cleaning to ensure that the stainless steel wire reaches its best condition before subsequent processing.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stainless steel wire processing, in particular to a stainless steel wire raw material cleaning device. Background Art
[0002] Stainless steel wire, also known as stainless steel wire, is a silk product of various specifications and models made of stainless steel as raw material. Stainless steel wire is mostly drawn when changing specifications and models. Under the action of drawing force, the wire rod or wire blank is pulled out from the die hole of the wire drawing die to produce small-section steel wire or non-ferrous metal wire. Metal wires of different cross-sectional shapes and sizes of various metals and alloys can be produced by drawing. The cross-section of the metal wire decreases and the length increases during the drawing process. Stainless steel wire often needs to be cleaned before drawing to remove impurities on its surface and other factors. But there are some disadvantages in its cleaning process:
[0003] For the cleaning of stainless steel wire, that is, its surface cleaning, generally speaking, there will be dust, lubricating fluid, film powder and other impurities on the surface of stainless steel wire, which need to be cleaned, but the conventional water washing method obviously cannot meet the needs and cannot thoroughly clean its surface;
[0004] Secondly, after cleaning, subsequent processing must be carried out quickly. It should not be placed for a long time or rewound again. Because subsequent processing must be carried out as soon as possible, the surface needs to be dried quickly after cleaning so that it can be quickly put into the next processing step. Utility Model Content
[0005] The utility model aims to provide a stainless steel wire raw material cleaning device, which solves the problems of insufficient thoroughness in surface cleaning of the stainless steel wire and lack of quick drying function of the cleaned stainless steel wire by arranging a pickling tank, a water washing box, an upper spray pipe, a lower spray pipe, a cleaning roller, a sponge sleeve, a heating pipe, a side plate, a cotton cloth sleeve, a fixing bar, a fan and an electric heating pipe.
[0006] In order to solve the above technical problems, the utility model is realized by the following technical solutions:
[0007] The utility model discloses a stainless steel wire raw material cleaning device, comprising a water washing box, a pickling tank, a side plate, a steel wire body and a rubber plug, wherein one end of the water washing box is fixed with a pickling tank, and the end of the water washing box away from the pickling tank is fixed with two symmetrically distributed side plates, an upper spray pipe is fixed between the two inner walls of the water washing box, a lower spray pipe is fixed between the two inner walls of the water washing box obliquely below the upper spray pipe, a cleaning roller is rotatably connected between the two inner walls of the water washing box located beside the lower spray pipe, and a sponge sleeve is fixed on the outer periphery of the cleaning roller, and heating pipes are fixed on both inner end walls of the water washing box;
[0008] Two fixing bars are fixed between the two side panels, a movable bar is arranged under each fixing bar, and the movable bar and the fixing bar are both covered with cotton cloth covers; an electric heating pipe is also fixed between the two side panels, and a fan is arranged under the electric heating pipe.
[0009] Furthermore, a high-pressure pump is fixed on the front side of the water washing box, a water suction pipe is fixed to the water suction end of the high-pressure pump and is connected to the inside of the water washing box, and two water outlet pipes are fixed to the water outlet end of the high-pressure pump and are respectively fixedly connected to the ends of the upper nozzle and the lower nozzle.
[0010] Furthermore, the lower part of the circumference of the upper nozzle pipe is fixed with equidistantly distributed high-pressure nozzles, and the upper part of the circumference of the lower nozzle pipe is also fixed with equidistantly distributed high-pressure nozzles.
[0011] Furthermore, a motor is fixed to the front side of the water washing box, and the output shaft of the motor passes through the side wall of the water washing box and is fixedly connected to the end of the cleaning roller.
[0012] Furthermore, both ends of the water washing box and the side of the pickling tank away from the water washing box are fixed with equidistantly distributed rubber plugs, and a steel wire body is inserted through all the rubber plugs on the same horizontal straight line. The rubber plug is truncated cone-shaped, and a through hole is provided inside the rubber plug for the steel wire body to pass through.
[0013] Furthermore, the steel wire body inside the washing box is located between the upper nozzle and the lower nozzle, and the outer periphery of the sponge sleeve is provided with equidistantly distributed slots, and the steel wire body is located in the slots when passing through the sponge sleeve.
[0014] Furthermore, a shield is fixed to the upper end of the washing box above the upper spray pipe, the lower spray pipe and the washing roller.
[0015] Furthermore, a spring is fixed between the opposite surfaces of the ends of the fixed bar and the movable bar below it, and three connecting plates are fixed between the opposite surfaces of the lower parts of the two side panels. The fan is fixed between the two connecting plates below the electric heating tube. The electric heating tube is lower than the height of the movable bar, and the fixed bar and the movable bar are closer to the washing box than the electric heating tube.
[0016] The utility model has the following beneficial effects:
[0017] The utility model solves the problem of incomplete surface cleaning of stainless steel wire by arranging a pickling tank, a water washing box, an upper spray pipe, a lower spray pipe, a cleaning roller, a sponge sleeve and a heating pipe. First, the steel wire body is inserted into the pickling tank, and acid is arranged in the pickling tank to pickle the steel wire body. Then, the steel wire body enters the water washing box, and the heating pipe heats the cleaning water in the water washing box. The water is then extracted by a high-pressure pump and injected into the upper spray pipe and the lower spray pipe under high pressure, and then sprayed out from the high-pressure nozzle to respectively perform high-pressure washing on the upper and lower parts of the steel wire body to ensure the cleanliness of the surface. Finally, the steel wire body passes through the card groove in the sponge sleeve on the outer periphery of the cleaning roller, and the cleaning roller rotates at a high speed, and the sponge sleeve is cooperated to further scrub the steel wire body, thereby further increasing the cleaning effect. The surface of the stainless steel wire is thoroughly cleaned by pickling, hot water and high-pressure washing, and then scrubbing.
[0018] The utility model solves the problem that the cleaned stainless steel wire lacks a quick drying function by arranging side panels, cotton cloth covers, fixed strips, fans and electric heating tubes; after the steel wire body is cleaned, it enters between the two side panels, first passes between the fixed strips and the movable strips, contacts the cotton cloth cover, absorbs moisture from the surface of the steel wire body, and then moves to above the fan, where the fan blows air and blows the heat of the electric heating tube upwards, contacts the steel wire body, and achieves a quick drying process. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present utility model, the drawings required for describing the embodiments are briefly introduced below.
[0020] Figure 1 It is a three-dimensional diagram of a stainless steel wire raw material cleaning device;
[0021] Figure 2 The structural diagram of the water washing box after the shield is removed;
[0022] Figure 3 is a cross-sectional view of a water washing box;
[0023] Figure 4 is a cross-sectional view of the pickling tank;
[0024] Figure 5 It is the connection diagram between the side panels;
[0025] Figure 6 for Figure 5 The structure diagram after removing a side panel.
[0026] Reference numerals:
[0027] 1. Washing box; 101. Motor; 102. High-pressure pump; 1021. Suction pipe; 1022. Outlet pipe; 103. Shield; 104. Upper nozzle; 105. Lower nozzle; 106. Cleaning roller; 1061. Sponge cover; 1062. Slot; 107. High-pressure nozzle; 108. Heating tube; 2. Pickling tank; 3. Side panel; 301. Fixed strip; 3011. Cotton cover; 302. Electric heating tube; 303. Connecting plate; 304. Fan; 305. Spring; 306. Movable strip; 4. Steel wire body; 5. Rubber plug. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0029] See also Figure 1-6 As shown, the utility model is a stainless steel wire raw material cleaning device, comprising a water washing box 1, a pickling tank 2, a side plate 3, a steel wire body 4 and a rubber plug 5, one end of the water washing box 1 is fixed with the pickling tank 2, and the end of the water washing box 1 away from the pickling tank 2 is fixed with two symmetrically distributed side plates 3, an upper nozzle 104 is fixed between the two inner walls of the water washing box 1, a lower nozzle 105 is fixed between the two inner walls of the water washing box 1 obliquely below the upper nozzle 104, a cleaning roller 106 is rotatably connected between the two inner walls of the water washing box 1 located beside the lower nozzle 105, and a sponge sleeve 1061 is fixed on the outer periphery of the cleaning roller 106, and heating pipes 108 are fixed on both inner end walls of the water washing box 1;
[0030] The pickling tank 2 is placed at one end of the washing box 1, and contains acid liquid, which does not pass through the steel wire body 4, and performs pickling treatment on it. For the steel wire body 4 entering the washing box 1, first, the heating pipe 108 heats the cleaning water in the washing box 1, and the high-pressure pump 102 is used to extract the hot water, and the hot water is injected into the upper nozzle 104 and the lower nozzle 105 by high pressure, and sprayed from the high-pressure nozzle 107, so as to respectively perform high-pressure washing on the upper and lower parts of the steel wire body 4, and finally the steel wire body 4 passes through the card groove 1062 in the sponge sleeve 1061 on the outer periphery of the cleaning roller 106, and the high-speed rotating cleaning roller 106 is used to further scrub the steel wire body 4 with the sponge sleeve 1061, so as to further increase the cleaning effect, and the lower part of the sponge sleeve 1061 contacts the hot water, and the surface of the stainless steel wire is thoroughly cleaned by pickling, hot water and high-pressure washing, and then scrubbing, so as to ensure that there is no debris left;
[0031] Two fixed bars 301 are fixed between the two side panels 3, and a movable bar 306 is arranged below each fixed bar 301, and a cotton cloth cover 3011 is arranged outside the movable bar 306 and the fixed bar 301; an electric heating pipe 302 is also fixed between the two side panels 3, and a fan 304 is arranged below the electric heating pipe 302;
[0032] The fixed bar 301 and the movable bar 306 are of the same size, and a cotton cloth cover 3011 is provided on the outside of both to absorb the residual water on the steel wire body 4. After absorbing the water, the steel wire body 4 is guided to the top of the fan 304 and the electric heating tube 302. The fan 304 blows air, and the electric heating tube 302 generates heat, which blows the hot air upward to contact the steel wire body 4, thereby further increasing the hot air drying effect.
[0033] A high-pressure pump 102 is fixed on the front side of the water washing box 1. A water suction pipe 1021 is fixed to the water suction end of the high-pressure pump 102 and is connected to the inside of the water washing box 1. Two water outlet pipes 1022 are fixed to the water outlet end of the high-pressure pump 102 and are fixedly connected to the ends of the upper nozzle 104 and the lower nozzle 105 respectively.
[0034] The lower part of the upper nozzle 104 is fixed with equidistantly distributed high-pressure nozzles 107, and the upper part of the lower nozzle 105 is also fixed with equidistantly distributed high-pressure nozzles 107; the high-pressure pump 102 works, and draws hot water in the washing box 1 through the suction pipe 1021, and introduces it into the upper nozzle 104 and the lower nozzle 105 respectively through two outlet pipes 1022, and transports the hot water to the high-pressure nozzle 107 and sprays it toward the surface of the steel wire body 4.
[0035] A motor 101 is also fixed to the front side of the washing box 1, and the output shaft of the motor 101 penetrates the side wall of the washing box 1 and is fixedly connected to the end of the cleaning roller 106;
[0036] The motor 101 drives the cleaning roller 106 to rotate, so that the sponge sleeve 1061 on the outer periphery thereof scrubs the wire body 4 .
[0037] Both ends of the water washing box 1 and the side of the pickling tank 2 away from the water washing box 1 are fixed with equidistantly distributed rubber plugs 5, and a steel wire body 4 is inserted into all the rubber plugs 5 on the same horizontal straight line. The rubber plugs 5 are truncated cone-shaped, and a through hole is provided inside the rubber plugs 5 for the steel wire body 4 to pass through;
[0038] The big end of the truncated cone-shaped rubber plug 5 faces the entry direction of the steel wire body 4, and the small end of the rubber plug 5 faces the moving direction of the steel wire body 4. A through hole is set inside it for the steel wire body 4 to pass through. After the steel wire passes through, the through hole is blocked and the acid will not overflow.
[0039] The steel wire body 4 in the washing box 1 is located between the upper nozzle 104 and the lower nozzle 105. The outer periphery of the sponge sleeve 1061 is provided with equally spaced slots 1062. When the steel wire body 4 passes through the sponge sleeve 1061, it is located in the slots 1062.
[0040] The nozzle under the upper nozzle 104 rinses the upper part of the steel wire body 4, and the nozzle on the lower nozzle 105 rinses the lower part of the steel wire body 4. The slot 1062 of the sponge cover 1061 is set so that the steel wire body 4 can enter the interior of the sponge cover 1061 and can fully contact the sponge cover 1061 to achieve comprehensive scrubbing.
[0041] A shield 103 is fixed to the upper end of the washing box 1 above the upper spray pipe 104, the lower spray pipe 105 and the cleaning roller 106;
[0042] The setting of the blocking cover 103 prevents the hot water sprayed from the lower nozzle 105 from spraying out to the outside, effectively blocks the hot water sprayed from the lower nozzle 105 and makes it flow back into the washing box 1. At the same time, the water splashed when the sponge cover 1061 rotates will not splash out to the outside, but will be blocked by the blocking cover 103.
[0043] A spring 305 is fixed between the opposite surfaces of the ends of the fixed bar 301 and the movable bar 306 below it, and three connecting plates 303 are fixed between the opposite surfaces of the lower parts of the two side plates 3. The fan 304 is fixed between the two connecting plates 303 below the electric heating pipe 302. The electric heating pipe 302 is lower than the height of the movable bar 306, and the fixed bar 301 and the movable bar 306 are closer to the washing box 1 than the electric heating pipe 302.
[0044] The setting of the spring 305 can make the movable bar 306 close to the fixed bar 301, and make the fixed bar 301 and the cotton sleeve 3011 outside the movable bar 306 close to each other, exerting a certain force to clamp the steel wire body 4 passing therebetween, so that it can fully contact the cotton sleeve 3011 and make it fully absorb water.
[0045] The specific working principle of the utility model is as follows: first, the steel wire body 4 is inserted into the pickling tank 2, the pickling tank 2 is placed at one end of the water washing box 1, contains acid liquid, and is pickled. The steel wire body 4 then enters the water washing box 1, and the heating pipe 108 heats the cleaning water in the water washing box 1. The high-pressure pump 102 is used to extract the hot water in the water washing box 1 through the water extraction pipe 1021, and the hot water is introduced into the upper nozzle 104 and the lower nozzle 105 through two water outlet pipes 1022 respectively. The hot water is transported and then sprayed by the high-pressure nozzle 107 to the surface of the steel wire body 4, so as to respectively perform high-pressure washing on the upper and lower parts of the steel wire body 4, and then the motor 101 drives the cleaning roller 106 to rotate, and the steel wire body 4 passes through the card slot 1062 in the sponge sleeve 1061 on the outer periphery of the cleaning roller 106, and the sponge sleeve 1061 cooperates with the steel wire body 4 to further scrub;
[0046] After the steel wire body 4 is cleaned, it enters between the two side panels 3, and first passes between the fixed bar 301 and the movable bar 306. The setting of the spring 305 can make the movable bar 306 close to the fixed bar 301, and make the cotton cloth sleeve 3011 outside the fixed bar 301 and the movable bar 306 close to each other, exerting a certain force to clamp the steel wire body 4 passing therebetween, so that the steel wire body 4 can fully contact the cotton cloth sleeve 3011 to absorb water, and the steel wire body 4 is then guided to the top of the fan 304 and the electric heating tube 302. The fan 304 blows air, and the electric heating tube 302 generates heat, which blows the hot air upwards to contact the steel wire body 4, thereby achieving hot air drying.
[0047] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments and any equivalent replacement of some of the technical features therein, any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A stainless steel wire raw material cleaning device, comprising a water washing box (1), a pickling tank (2), a side plate (3), a steel wire body (4) and a rubber plug (5), characterized in that: A pickling tank (2) is fixed at one end of the water washing box (1), two symmetrically distributed side panels (3) are fixed at one end of the water washing box (1) away from the pickling tank (2), an upper spray pipe (104) is fixed between the two inner walls of the water washing box (1), a lower spray pipe (105) is fixed between the two inner walls of the water washing box (1) obliquely below the upper spray pipe (104), a cleaning roller (106) is rotatably connected between the two inner walls of the water washing box (1) located next to the lower spray pipe (105), and a sponge sleeve (1061) is fixed to the outer periphery of the cleaning roller (106), and heating pipes (108) are fixed on both inner end walls of the water washing box (1); Two fixed bars (301) are fixed between the two side panels (3), a movable bar (306) is provided below each of the fixed bars (301), and the movable bars (306) and the fixed bars (301) are both covered with cotton cloth covers (3011); an electric heating pipe (302) is also fixed between the two side panels (3), and a fan (304) is provided below the electric heating pipe (302).
2. The stainless steel wire raw material cleaning device according to claim 1, characterized in that: A high-pressure pump (102) is fixed on the front side of the water washing box (1); a water suction pipe (1021) is fixed to the water suction end of the high-pressure pump (102) and is in communication with the interior of the water washing box (1); two water outlet pipes (1022) are fixed to the water outlet end of the high-pressure pump (102) and are respectively in communication with the ends of the upper spray pipe (104) and the lower spray pipe (105).
3. The stainless steel wire raw material cleaning device according to claim 1, characterized in that: The lower part of the circumference of the upper nozzle pipe (104) is fixed with high-pressure nozzles (107) distributed evenly at intervals, and the upper part of the circumference of the lower nozzle pipe (105) is also fixed with high-pressure nozzles (107) distributed evenly at intervals.
4. The stainless steel wire raw material cleaning device according to claim 1, characterized in that: A motor (101) is also fixed to the front side of the water washing box (1), and an output shaft of the motor (101) passes through the side wall of the water washing box (1) and is fixedly connected to the end of the cleaning roller (106).
5. The stainless steel wire raw material cleaning device according to claim 1, characterized in that: Both ends of the water washing box (1) and the side of the pickling tank (2) away from the water washing box (1) are fixed with rubber plugs (5) distributed at equal intervals, and a steel wire body (4) is inserted into all the rubber plugs (5) on the same horizontal straight line. The rubber plugs (5) are in a truncated cone shape, and a through hole is provided inside the rubber plugs (5) for the steel wire body (4) to pass through.
6. The stainless steel wire raw material cleaning device according to claim 5, characterized in that: The steel wire body (4) located inside the washing box (1) is located between the upper spray pipe (104) and the lower spray pipe (105); the outer circumference of the sponge sleeve (1061) is provided with equidistantly distributed slots (1062); and the steel wire body (4) is located in the slots (1062) when passing through the sponge sleeve (1061).
7. The stainless steel wire raw material cleaning device according to claim 1, characterized in that: A shield (103) is fixed to the upper end of the water washing box (1) above the upper spray pipe (104), the lower spray pipe (105) and the cleaning roller (106).
8. The stainless steel wire raw material cleaning device according to claim 1, characterized in that: A spring (305) is fixed between opposite surfaces of the ends of the fixed bar (301) and the movable bar (306) below it, and three connecting plates (303) are also fixed between opposite surfaces of the lower parts of the two side panels (3). The fan (304) is fixed between the two connecting plates (303) below the electric heating pipe (302). The electric heating pipe (302) is lower than the height of the movable bar (306), and the fixed bar (301) and the movable bar (306) are closer to the washing box (1) than the electric heating pipe (302).