Auxiliary material raking frame for crust breaking machine
By designing an auxiliary material slitting rack for shelling machines and using an automated material slitting device, the problems of low efficiency of mass extraction and high-temperature contact risks in electrolytic aluminum production are solved, and the effect of improving work efficiency and safety is achieved.
Patent Information
- Application Number
- CN202421060548.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-16
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-05-16
AI Technical Summary
During the electrolytic aluminum production process, the removal of the material blocks in the electrolytic cell process relies on manual operation, which is inefficient and has a risk of high temperature contact, resulting in high labor intensity and serious safety hazards for operators.
An auxiliary material slitting rack for shell-beating machines is designed, using an automated material slitting device, which drives the screw rod to rotate through the motor, and transmits linear motion to enable the material slitting shovel to automatically pick up the material block.
It significantly reduces manual operation time and labor, reduces the risk of operator contact with high-temperature liquids, and improves work efficiency and safety.
Smart Images

Figure CN222524704U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material picking for a shelling machine, in particular to an auxiliary material picking frame for a shelling machine. Background Art
[0002] In the electrolytic aluminum production process, the multifunctional overhead crane in the electrolytic workshop plays a vital role. However, in the electrolytic cell process production link, the removal of material blocks has long relied on operators using homemade shovels with hooks for manual operation. This traditional working method is not only inefficient, but also labor-intensive, which brings great burden to operators.
[0003] More importantly, due to the extremely high temperature of the liquid in the electrolytic cell, operators will inevitably need to be in contact with the high-temperature liquid for a long time when using a shovel to remove the material blocks. This long-term high-temperature contact not only increases the labor intensity of the operators, but also brings serious safety hazards of scalding. Once a scalding accident occurs, it will not only affect the production progress, but also have a serious impact on the health of the operators, and may even lead to industrial accidents. Utility Model Content
[0004] (I) Purpose of the utility model
[0005] In view of this, the purpose of the utility model is to provide an auxiliary stripping frame for a shelling machine, which solves the problems raised in the above background.
[0006] (II) Technical solution
[0007] An auxiliary scraping frame for a shelling machine comprises a connecting plate, wherein the outer surface of the connecting plate is provided with multiple groups of screw holes, and two groups of fixing frames are fixedly installed on the outer surface of one side of the top of the connecting plate, the bottom ends of the two groups of fixing frames are provided with mounting grooves, and fixing seats and supporting seats are fixedly installed in the mounting grooves, the outer surfaces of the fixing seats and the supporting seats are provided with circular through grooves, and a screw rod is movably installed in the circular through grooves, one end of the screw rod is connected to a motor, and the motor is fixedly connected to the fixing seat, a sliding seat is movably installed on the outer surface of the screw rod, and a slide plate is connected to one side of the sliding seat, and a scraping shovel is connected to one end of the slide plate, a feeding port is provided on one side of the connecting plate, and a feeding bin is fixedly installed on the outer surface of one end of the feeding port, and a draw box is movably installed on the inner wall of the feeding bin.
[0008] Preferably, a handle and a first limit plate are fixedly installed on the outer surface of the drawer box, and the outer surface of the handle is wrapped with rubber. By fixing the handle on the outer surface of the drawer box and wrapping it with rubber, the comfort and safety during operation are increased, so that the operator can pull the drawer box more conveniently and safely to take out the collected material blocks.
[0009] Preferably, a second limit plate is fixedly installed on the outer surface of one side of the feed bin, and a snap-fit groove is provided on the outer surface of the second limit plate, which is snap-fitted with a snap pin to ensure that the drawer box will not accidentally slide out or move during operation, thereby improving the safety of the entire equipment.
[0010] Preferably, a groove is provided at the top of the first limiting plate, and a spring is installed in the groove. One end of the spring is connected to a bayonet pin, and the spring allows the bayonet pin to be adjusted up and down. The staff only needs to install the bayonet pin to release the fixation of the drawer box.
[0011] Preferably, a plurality of groups of reinforcing rods are fixedly installed between the two groups of the fixing frames. The installation of the reinforcing rods enhances the structural strength between the fixing frames, making the entire scraper rack more stable and capable of withstanding a greater workload.
[0012] Preferably, an operating button is provided on the outer surface of the feed bin. The provision of the operating button enables an operator to conveniently control the opening or closing of the feed bin, as well as other related functions, thereby improving the convenience of operation.
[0013] Preferably, protective plates are fixedly installed on the outer surfaces of the mounting grooves at the bottom ends of the two groups of fixed frames, and sliding grooves are provided on the outer surfaces of the protective plates, in which sliding plates are movably engaged. The setting of the protective plates can protect the internal mechanical parts and prevent the entry of impurities, etc., and the sliding grooves can limit the movement of the sliding plates.
[0014] It can be seen from the above technical solutions that the present application has the following beneficial effects:
[0015] 1. The utility model significantly reduces the time and labor of manual operation by using an automatic scraping device and an auxiliary scraping rack for a shelling machine. The motor drives the screw to rotate, and transmits the linear motion to the scraping shovel through the slide seat, so as to realize the automatic scraping of the material block, thereby greatly improving the work efficiency.
[0016] 2. The utility model uses a scraping device so that operators do not need to directly contact high-temperature liquids, which reduces the risk of scalding and improves work safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 This is a schematic diagram of the first three-dimensional structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the second three-dimensional structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the cross-sectional structure of the utility model;
[0020] Figure 4 For this utility model Figure 1The enlarged schematic diagram at A in the middle;
[0021] Figure 5 For this utility model Figure 3 The enlarged schematic diagram of point B in the middle;
[0022] Figure 6 For this utility model Figure 3 Enlarged schematic diagram at point C in the middle.
[0023] In the figure: 1. connecting plate; 2. screw hole; 3. fixing frame; 4. reinforcement rod; 5. scraper shovel; 6. operation button; 7. drawer box; 8. handle; 9. feed bin; 911. slide plate; 912. protective plate; 913. screw rod; 914. fixing seat; 915. motor; 916. slide seat; 917. support seat; 811. first limit plate; 812. second limit plate; 813. latch; 111. feed port. DETAILED DESCRIPTION
[0024] The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, and use. It should be understood that in all of these figures, the same or similar reference numerals indicate the same or similar parts and features. The various drawings only schematically represent the concepts and principles of the embodiments of the present disclosure, and do not necessarily show the specific dimensions and proportions of the various embodiments of the present disclosure. Specific parts in specific drawings may be exaggerated to illustrate the relevant details or structures of the embodiments of the present disclosure.
[0025] See also Figure 1-6 , an embodiment provided by the utility model:
[0026] An auxiliary scraper for a shelling machine comprises a connecting plate 1, wherein the outer surface of the connecting plate 1 is provided with a plurality of sets of screw holes 2, and two sets of fixing frames 3 are fixedly installed on the outer surface of one side of the top of the connecting plate 1, and the bottom ends of the two sets of fixing frames 3 are provided with mounting grooves, and fixing seats 914 and supporting seats 917 are fixedly installed in the mounting grooves, and circular through grooves are provided on the outer surfaces of the fixing seats 914 and the supporting seats 917, and screw rods 913 are movably installed in the circular through grooves, one end of the screw rod 913 is connected to a motor 915, and the motor 915 is fixedly connected to the fixing seat 914, a sliding seat 916 is movably installed on the outer surface of the screw rod 913, and a slide plate 911 is connected to one side of the slide plate 916, and a scraper shovel 5 is connected to one end of the slide plate 911, and a feeding port 111 is provided on one side of the connecting plate 1, and a feeding bin 9 is fixedly installed on the outer surface of one end of the feeding port 111, and a draw box 7 is movably installed on the inner wall of the feeding bin 9.
[0027] Furthermore, a handle 8 and a first limit plate 811 are fixedly installed on the outer surface of the drawer box 7, and the outer surface of the handle 8 is wrapped with rubber. By fixing the handle 8 on the outer surface of the drawer box 7 and wrapping it with rubber, the comfort and safety during operation are increased, so that the operator can pull the drawer box 7 more conveniently and safely to take out the collected material blocks.
[0028] Furthermore, a second limit plate 812 is fixedly installed on the outer surface of one side of the feed bin 9, and a snap-fit groove is provided on the outer surface of the second limit plate 812, which is snap-fitted with the snap-fit pin 813 to ensure that the drawer 7 will not accidentally slide out or move during operation, thereby improving the safety of the entire equipment.
[0029] Furthermore, a groove is provided at the top of the first limiting plate 811, and a spring is installed in the groove. One end of the spring is connected to a latch 813. The spring allows the latch 813 to be adjusted up and down. The staff only needs to install the latch 813 to release the fixation of the drawer box 7.
[0030] Furthermore, a plurality of groups of reinforcing rods 4 are fixedly installed between the two groups of fixing frames 3. The installation of the reinforcing rods 4 enhances the structural strength between the fixing frames 3, making the entire scraper frame more stable and capable of bearing a greater workload.
[0031] Furthermore, an operation button 6 is provided on the outer surface of the feed bin 9. The provision of the operation button 6 enables the operator to conveniently control the opening or closing of the feed bin 9, as well as other related functions, thereby improving the convenience of operation.
[0032] Furthermore, a protective plate 912 is fixedly installed on the outer surface of the mounting groove at the bottom end of the two sets of fixing frames 3, and a slide groove is opened on the outer surface of the protective plate 912, and a slide plate 911 is movably engaged in the slide groove. The setting of the protective plate 912 can protect the internal mechanical parts and prevent the entry of impurities, etc., and the slide groove plays a role in limiting the movement of the slide plate 911.
[0033] Working principle: First, the connecting plate 1 is firmly connected to the shell breaker by using the connecting screw. The multiple sets of screw holes 2 opened on the connecting plate 1 provide convenience for the connection, ensuring that the auxiliary scraper can be stably installed on the shell breaker. After the installation is completed, when the material block needs to be removed, the motor 915 is started. The motor 915 drives the screw rod 913 to rotate in the circular through groove of the fixed seat 914 and the support seat 917. The rotational motion of the screw rod 913 is converted into linear motion by the slide seat 916, so that the slide seat 916 moves back and forth along the outer surface of the screw rod 913. The movement of the slide seat 916 is transmitted to the scraper shovel 5 through the slide plate 911, so that the scraper shovel 5 can realize the scraping action of the material block in the electrolytic cell. The design of the scraper shovel 5 fully considers the characteristics of the material in the electrolytic cell and the working environment, and can effectively remove the material block from the electrolytic cell. During the scraping process, the operator can precisely adjust the moving speed and scraping force of the scraping shovel 5 by controlling the speed and direction of the motor 915 to adapt to different electrolytic cells and process requirements. In addition, the auxiliary scraping frame is also provided with a feed port 111 and a feed bin 9. After the scraping shovel 5 scrapes out the material blocks, the material blocks enter the feed bin 9 through the feed port 111. The draw box 7 design on the inner wall of the feed bin 9 allows the operator to easily take out the collected material blocks for subsequent processing or transportation.
[0034] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. An auxiliary material rack for a shelling machine, characterized in that: The invention comprises a connecting plate (1), wherein the outer surface of the connecting plate (1) is provided with a plurality of screw holes (2), and two sets of fixing frames (3) are fixedly installed on the outer surface of one side of the top end of the connecting plate (1), and the bottom ends of the two sets of fixing frames (3) are provided with mounting grooves, and the mounting grooves are both fixedly provided with fixing seats (914) and supporting seats (917), and the outer surfaces of the fixing seats (914) and the supporting seats (917) are both provided with circular through grooves, and a screw rod (913) is movably installed in the circular through grooves, and one end of the screw rod (913) is A motor (915) is connected, and the motor (915) is fixedly connected to a fixed seat (914); a sliding seat (916) is movably mounted on the outer surface of the screw rod (913), and a slide plate (911) is connected to one side of the slide plate (916); one end of the slide plate (911) is connected to a scraper shovel (5); a feed port (111) is provided on one side of the connecting plate (1), and a feed bin (9) is fixedly mounted on the outer surface of one end of the feed port (111); a draw box (7) is movably mounted on the inner wall of the feed bin (9).
2. The auxiliary scraper for a shelling machine according to claim 1, characterized in that: A handle (8) and a first limiting plate (811) are fixedly mounted on the outer surface of the drawer box (7), and the outer surface of the handle (8) is wrapped with rubber.
3. The auxiliary scraper for a shelling machine according to claim 1, characterized in that: A second limiting plate (812) is fixedly mounted on the outer surface of one side of the feed bin (9), and a locking groove is provided on the outer surface of the second limiting plate (812).
4. The auxiliary scraper for a shelling machine according to claim 2, characterized in that: The top end of the first limiting plate (811) is provided with a groove, and a spring is installed in the groove, and one end of the spring is connected to a latch (813).
5. The auxiliary scraper for a shelling machine according to claim 1, characterized in that: A plurality of groups of reinforcement rods (4) are fixedly mounted between the two groups of fixing frames (3).
6. The auxiliary scraper for a shelling machine according to claim 1, characterized in that: An operating button (6) is provided on the outer surface of the feed bin (9).
7. The auxiliary scraper for a shelling machine according to claim 1, characterized in that: A protective plate (912) is fixedly mounted on the outer surface of the mounting groove at the bottom end of the two groups of the fixing frames (3), and a sliding groove is provided on the outer surface of the protective plate (912), in which a sliding plate (911) is movably engaged.