Concrete sprayer convenient to maintain
By installing maintenance windows and sealing plates on the storage cylinder of the concrete jet machine, combined with the design of guide plates and slots, convenient removal of concrete condensed or stacked in the storage cylinder is achieved, and the problem of cleaning and maintenance difficulties in the prior art is solved , improves the maintenance efficiency and service life of the equipment.
Patent Information
- Application Number
- CN202421503464.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-28
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-28
AI Technical Summary
When existing concrete jets are inactive for a long time, the concrete in the storage cylinder is prone to solidification, resulting in difficulty in removing and maintaining and affecting the service life of the equipment.
A concrete jet machine for maintenance is designed. By installing the maintenance window and sealing plate on the storage cylinder, the smooth movement of the sealing plate is achieved by using the coordination of the guide plate and the slot, and then the condensation or condensation in the storage cylinder is removed through the maintenance window. Stack concrete.
It effectively solves the problem of cleaning and maintenance of concrete in the storage cylinder after solidification, and improves the maintenance efficiency and service life of the equipment.
Smart Images

Figure CN222526316U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spraying machines, in particular to a concrete spraying machine which is easy to maintain. Background Art
[0002] A concrete spraying machine is a device used to spray concrete in underground projects such as tunnels and mines to achieve support purposes. A concrete spraying machine can spray concrete at high speed, greatly improving the construction speed, shortening the project cycle, achieving uniform spraying, providing good support effects, enhancing the stability and durability of the structure, reducing the labor intensity of operators, and improving the working environment.
[0003] In current concrete spraying machines, if the concrete storage cylinder is inactive for a long time and the concrete is not discharged in time, it is easy to solidify inside. Once this happens, since the storage cylinder is an integrated design, it becomes very difficult to remove and maintain the internal concrete, which increases the difficulty of maintenance work and may also affect the normal service life of the equipment.
[0004] Patent document CN218716831U discloses a concrete spraying machine, "including a base, a pushing assembly is fixedly provided on the top of the base, a support frame is fixedly provided on the top of the base, a support seat is fixedly provided on the outer side of the support frame, a first motor is fixedly provided on the support seat, a roller is fixedly provided on the output shaft of the first motor, a spray pipe is wound around the outer edge of the roller, and a nozzle is fixedly provided at one end of the spray pipe. Through the coordinated use of the support frame, the first motor, the roller, and the spray pipe, the spray pipe is wound around the outer edge of the roller, and the roller is driven to rotate on the support frame by the rotation of the first motor. The spray pipe can be wound and released by the forward and reverse rotation of the first motor. Winding up the spray pipe by the rotation of the first motor can be more convenient and labor-saving, and can effectively reduce the burden on the staff, reduce the work intensity, and make the work easier." However, the concrete spraying machine in the above-mentioned public document mainly considers the convenience of winding up the spray pipe, but does not consider the problem of quickly clearing and maintaining the solidified or accumulated concrete inside the storage cylinder. Therefore, it is necessary to develop a concrete spraying machine that is easy to maintain. Utility Model Content
[0005] The utility model aims to provide a concrete spraying machine which is easy to maintain, so as to solve the technical problem that it is inconvenient to clean and maintain the concrete proposed in the above background technology.
[0006] To achieve the above object, the utility model provides the following technical solution: a concrete spraying machine that is easy to maintain, comprising a body, a battery assembly is fixedly mounted on the body, a storage cylinder is fixedly mounted on the top of the body, and a spraying assembly is arranged on the body;
[0007] A stirring assembly is arranged inside the storage cylinder, an inspection window is arranged on the storage cylinder, guide plates are symmetrically arranged inside the inspection window, a sealing plate is arranged inside the inspection window, slots corresponding to the guide plates are symmetrically arranged inside the sealing plate, and the guide plates are penetrated inside the slots, a threaded hole is arranged on the top of the guide plate, a positioning bolt corresponding to the threaded hole is penetrated inside the sealing plate, and the positioning bolt is threadedly connected to the threaded hole.
[0008] Preferably, a controller is provided on the battery assembly.
[0009] Preferably, the injection assembly includes a pumping pump, a bracket, an injection head, an air pressure tank and a solenoid valve, the pumping pump is fixedly mounted on the vehicle body, and the input end of the pumping pump is connected to the storage cylinder, the bracket is fixedly mounted on the vehicle body, the injection head is clamped on the top of the bracket, and the output end of the pumping pump is connected to the input end of the injection head, the air pressure tank is fixedly mounted under the vehicle body, the output end of the air pressure tank is equipped with a solenoid valve, and the output end of the solenoid valve is connected to one side of the injection head through a pipeline.
[0010] Preferably, a screen plate is provided inside the storage cylinder.
[0011] Preferably, the stirring assembly includes a driving motor and a stirring rod, the driving motor is fixedly mounted on the bottom of the storage cylinder, the stirring rod is arranged inside the storage cylinder, one end of the stirring rod is fixedly connected to the output end of the driving motor, and a No. 1 gear is fixedly mounted on the top of the stirring rod.
[0012] Preferably, a limiting cylinder is fixedly embedded inside the screen plate, a rotating rod is arranged inside the limiting cylinder, an annular groove is arranged inside the limiting cylinder to engage with a protrusion on the rotating rod, and a strip plate is fixedly installed on the top of the rotating rod.
[0013] Preferably, a square groove is provided inside the rotating rod, a square plate is passed through the inside of the square groove, a No. 2 gear is fixedly installed on the bottom end of the square plate, a threaded barrel is fixedly installed inside the square plate, a threaded rod is connected to the internal thread of the threaded barrel, and the top end of the threaded rod passes through the strip plate, and a knob is fixedly connected to the top end of the threaded rod.
[0014] Compared with the prior art, the beneficial effects of the utility model are:
[0015] 1. The utility model can clear and maintain the concrete inside the storage cylinder of the concrete spraying machine which is easy to maintain by installing the inspection window and the sealing plate. When cleaning and maintaining the mixing assembly or the storage cylinder, the positioning bolt is rotated to separate the positioning bolt from the threaded hole, so that the position of the sealing plate is no longer limited, and the sealing plate is pushed. The cooperation of the guide plate and the card slot can make the sealing plate move smoothly. After the sealing plate moves, the inspection window is no longer sealed, and the concrete that has condensed into blocks or accumulated inside the storage cylinder can be cleared through the inspection window, so that the storage cylinder and the mixing assembly can be cleaned and maintained conveniently, so as to achieve the purpose of convenient maintenance and improve work efficiency.
[0016] 2. The utility model facilitates the collection and removal of particles screened on the screening plate by installing a strip plate, and adjusts the position of the No. 2 gear to make the No. 2 gear mesh with the No. 1 gear. The movement of the driving assembly will drive the rotating rod to rotate inside the limiting cylinder, and then the rotation of the rotating rod will drive the strip plate to move. The movement of the strip plate will push and collect the particles screened on the screening plate, and then it is convenient to push the screened particles to the same location, which is convenient for collecting the screened particles, improving the cleaning efficiency, facilitating the cleaning and maintenance of the screening plate, and effectively avoiding the clogging of the screening plate. At the same time, when pouring concrete, the concrete poured on the screening plate can also be stirred, so that the concrete can pass through the screening plate quickly. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the storage cylinder structure of the utility model;
[0019] Figure 3 This is a schematic diagram of the guide plate structure of the utility model;
[0020] Figure 4 This is a schematic diagram of the stirring rod structure of the utility model;
[0021] Figure 5 For this utility model Figure 4 A schematic diagram of the enlarged structure in the middle;
[0022] Figure 6 This is a schematic diagram of the structure of the No. 1 gear and the No. 2 gear of the utility model.
[0023] In the figure: 1. body; 2. battery assembly; 3. controller; 4. storage cylinder; 5. pumping pump; 6. bracket; 7. injection head; 8. air pressure tank; 9. solenoid valve; 10. screening plate; 11. inspection window; 12. guide plate; 13. threaded hole; 14. sealing plate; 15. slot; 16. positioning bolt; 17. driving motor; 18. stirring rod; 19. gear No. 1; 20. limiting cylinder; 21. rotating rod; 22. gear No. 2; 23. strip plate; 24. square slot; 25. square plate; 26. threaded cylinder; 27. threaded rod; 28. knob. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0025] See also Figure 1 , Figure 2 and Figure 3A concrete spraying machine that is easy to maintain includes a body 1, a battery assembly 2 is fixedly mounted on the body 1, a storage cylinder 4 is fixedly mounted on the top of the body 1, a spraying assembly is arranged on the body 1, a stirring assembly is arranged inside the storage cylinder 4, an inspection window 11 is arranged on the storage cylinder 4, a guide plate 12 is symmetrically arranged inside the inspection window 11, a sealing plate 14 is arranged inside the inspection window 11, a card slot 15 corresponding to the guide plate 12 is symmetrically arranged inside the sealing plate 14, and the guide plate 12 is penetrated inside the card slot 15, a threaded hole 13 is arranged on the top of the guide plate 12, a positioning bolt 16 corresponding to the threaded hole 13 is penetrated inside the sealing plate 14, and the positioning bolt 16 is threadedly connected with the threaded hole 13. When the concrete spraying machine that is easy to maintain is used to spray concrete on a construction site, the body 1 is pushed, and after moving to the construction site, the spraying assembly works to move the storage cylinder 4 The concrete inside is extracted and sprayed, and the concrete is sprayed to the construction site, so as to achieve the purpose of coating the construction site with concrete. The stirring component is used to stir the concrete inside the storage cylinder 4 to prevent the concrete from solidifying. When the storage cylinder 4 is left stationary for a long time, the internal concrete is not removed in time, and part of it solidifies on the stirring component or accumulates inside the storage cylinder 4. When cleaning and maintaining the stirring component or the storage cylinder 4, the positioning bolt 16 is rotated to separate the positioning bolt 16 from the threaded hole 13, and then the position of the sealing plate 14 is no longer limited, and the sealing plate 14 is pushed. The guide plate 12 and the card slot 15 cooperate to make the sealing plate 14 move smoothly. After the sealing plate 14 moves, the inspection window 11 is no longer sealed, and then the concrete that has solidified into blocks or accumulated inside the storage cylinder 4 is cleared through the inspection window 11, which is convenient for maintenance of the storage cylinder 4 and the stirring component, thereby achieving the purpose of easy maintenance.
[0026] See also Figure 1 A controller 3 is provided on the battery assembly 2, and the operation of the concrete spraying machine is conveniently controlled by the controller 3. The battery assembly 2 is electrically connected to the controller 3.
[0027] See also Figure 1The injection assembly includes a pumping pump 5, a bracket 6, an injection head 7, an air pressure tank 8 and an electromagnetic valve 9. The pumping pump 5 is fixedly mounted on the vehicle body 1, and the input end of the pumping pump 5 is connected to the storage cylinder 4. The bracket 6 is fixedly mounted on the vehicle body 1. The injection head 7 is clamped on the top of the bracket 6, and the output end of the pumping pump 5 is connected to the input end of the injection head 7. The air pressure tank 8 is fixedly mounted below the vehicle body 1. The output end of the air pressure tank 8 is equipped with an electromagnetic valve 9, and the output end of the electromagnetic valve 9 is connected to one side of the injection head 7 through a pipeline. The controller 3 is respectively connected to the pumping pump 5 and the electromagnetic valve 9 is electrically connected and can be controlled to work. When concrete needs to be sprayed, the controller 3 controls the pumping pump 5 and the solenoid valve 9 to work, so that the pumping pump 5 extracts the concrete in the storage cylinder 4, and the concrete is transmitted to the inside of the injection head 7 through the pumping pump 5. At the same time, the output end of the solenoid valve 9 to the air pressure tank 8 is no longer sealed, and the air pressure in the air pressure tank 8 is released and flows into the inside of the injection head 7 through the pipeline, and then when it flows outward, it will push the concrete in the injection head 7 to flow quickly, so that the concrete is sprayed to the coating location, so as to achieve the purpose of spraying concrete.
[0028] See also Figure 2 A screening plate 10 is provided inside the storage cylinder 4. When adding concrete into the storage cylinder 4, the screening plate 10 will screen out large particles carried in the added concrete to prevent the large particles from entering the storage cylinder 4 and causing damage to the pumping pump 5 when the pumping pump 5 pumps concrete.
[0029] See also Figure 4 The stirring assembly includes a driving motor 17 and a stirring rod 18. The driving motor 17 is fixedly installed at the bottom of the storage barrel 4. The stirring rod 18 is arranged inside the storage barrel 4, and one end of the stirring rod 18 is fixedly connected to the output end of the driving motor 17. A No. 1 gear 19 is fixedly installed on the top of the stirring rod 18. When the driving motor 17 is working, the stirring rod 18 will be driven to rotate. When the stirring rod 18 rotates, the concrete inside the storage barrel 4 will be stirred. The driving motor 17 is electrically connected to the controller 3. When the stirring rod 18 rotates, it will drive the No. 1 gear 19 to rotate.
[0030] See also Figure 5 and Figure 6The interior of the screening plate 10 is fixedly inlaid with a limiting cylinder 20, and a rotating rod 21 is provided inside the limiting cylinder 20. An annular groove is provided inside the limiting cylinder 20 to engage with the protrusion on the rotating rod 21. A strip plate 23 is fixedly installed on the top of the rotating rod 21, and a square groove 24 is provided inside the rotating rod 21. A square plate 25 is penetrated inside the square groove 24, and a No. 2 gear 22 is fixedly installed on the bottom end of the square plate 25. A threaded cylinder 26 is fixedly installed inside the square plate 25, and a threaded rod 27 is connected to the internal thread of the threaded cylinder 26, and the top of the threaded rod 27 passes through the strip plate 23, and a knob 28 is fixedly connected to the top of the threaded rod 27. The screening plate 10 provides an installation space for the limiting cylinder 20. When it is necessary to collect and remove the particles screened on the screening plate 10, the driving assembly stops moving, and the knob 28 is turned to drive the threaded rod 27 to rotate. When the threaded rod 27 rotates, it will drive the square plate 25 to slide inside the square groove 24 through the threaded cylinder 26. The second gear 22 is meshed with the first gear 19, and the movement of the driving assembly will drive the first gear 19 to rotate. The first gear 19 will drive the square plate 25 to rotate through the second gear 22. The square plate 25 cooperates with the square groove 24 to drive the rotating rod 21 to rotate inside the limiting cylinder 20, and then the rotation of the rotating rod 21 will drive the strip plate 23 to move. The movement of the strip plate 23 will push and collect the particles screened on the screening plate 10, and then it is convenient to push the screened particles to the same place, which is convenient for collecting the particles, improving the cleaning efficiency, facilitating the cleaning and maintenance of the screening plate 10, and effectively avoiding the clogging of the screening plate 10. At the same time, when pouring concrete, the concrete poured on the screening plate 10 can also be stirred, so that the concrete can pass through the screening plate 10 quickly.
[0031] Working principle: first, when using the easy-to-maintain concrete spraying machine to spray concrete on the construction site, push the vehicle body 1, move to the construction site, and then the pumping pump 5 extracts the concrete inside the storage cylinder 4. The concrete is transferred to the inside of the spray head 7 through the pumping pump 5. At the same time, the electromagnetic valve 9 is no longer sealed on the output end of the air pressure tank 8. The air pressure inside the air pressure tank 8 is released and flows into the inside of the spray head 7 through the pipeline. When it flows outward, it will push the concrete inside the spray head 7 to flow quickly, so that the concrete is sprayed to the coating site. The operation of the drive motor 17 will bring The stirring rod 18 is driven to rotate. When the stirring rod 18 rotates, the concrete inside the storage cylinder 4 is stirred to prevent the concrete from solidifying. When the storage cylinder 4 is left still for a long time and the concrete inside is not removed in time, part of it solidifies on the stirring component or inside the storage cylinder 4. When cleaning and maintaining the stirring component or the storage cylinder 4, the positioning bolt 16 is rotated to separate the positioning bolt 16 from the threaded hole 13, so that the position of the sealing plate 14 is no longer limited, and the sealing plate 14 is pushed. The cooperation of the guide plate 12 and the card slot 15 can make the sealing plate 14 move smoothly. After the sealing plate 14 moves, the inspection window 11 The seal is no longer performed, and the concrete that has solidified or accumulated inside the storage cylinder 4 can be cleared through the inspection window 11, which is convenient for the maintenance of the storage cylinder 4 and the mixing assembly. When the particles screened on the screening plate 10 are collected and cleared, the driving assembly is stopped, and the knob 28 is turned to drive the threaded rod 27 to rotate. When the threaded rod 27 rotates, it drives the square plate 25 to slide inside the square groove 24 through the threaded cylinder 26. When the square plate 25 moves, it drives the second gear 22 to move. The second gear 22 moves downward and is at the same horizontal plane as the first gear 19. The second gear 22 meshes with the first gear 19, so that the movement of the driving assembly will drive the first gear 19 to rotate. The first gear 19 will drive the square plate 25 to rotate through the second gear 22. The square plate 25 cooperates with the square groove 24 to drive the rotating rod 21 to rotate inside the limiting cylinder 20. Then, when the rotating rod 21 rotates, it will drive the strip plate 23 to move. The movement of the strip plate 23 will push and collect the particles screened on the screening plate 10, so that the screened particles can be pushed to the same location, which is convenient for collecting the particles and improves the cleaning efficiency.
[0032] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A concrete spraying machine that is easy to maintain, comprising a body (1), characterized in that: A battery assembly (2) is fixedly mounted on the vehicle body (1), a storage cylinder (4) is fixedly mounted on the top of the vehicle body (1), and an injection assembly is provided on the vehicle body (1); The storage cylinder (4) is provided with a stirring assembly inside, the storage cylinder (4) is provided with an inspection window (11), the inspection window (11) is symmetrically provided with a guide plate (12) inside, the inspection window (11) is provided with a sealing plate (14) inside, the sealing plate (14) is symmetrically provided with a slot (15) corresponding to the guide plate (12), and the guide plate (12) is inserted into the slot (15), a threaded hole (13) is provided at the top of the guide plate (12), a positioning bolt (16) corresponding to the threaded hole (13) is inserted into the sealing plate (14), and the positioning bolt (16) is threadedly connected to the threaded hole (13).
2. The easy-to-maintain concrete spraying machine according to claim 1, characterized in that: The battery assembly (2) is provided with a controller (3).
3. The easy-to-maintain concrete spraying machine according to claim 1, characterized in that: The injection assembly comprises a pumping pump (5), a bracket (6), an injection head (7), an air pressure tank (8) and an electromagnetic valve (9); the pumping pump (5) is fixedly mounted on the vehicle body (1), and the input end of the pumping pump (5) is connected to the storage cylinder (4); the bracket (6) is fixedly mounted on the vehicle body (1); the injection head (7) is clamped on the top of the bracket (6), and the output end of the pumping pump (5) is connected to the input end of the injection head (7); the air pressure tank (8) is fixedly mounted below the vehicle body (1), and the output end of the air pressure tank (8) is equipped with an electromagnetic valve (9), and the output end of the electromagnetic valve (9) is connected to one side of the injection head (7) through a pipeline.
4. The easy-to-maintain concrete spraying machine according to claim 1, characterized in that: A screening plate (10) is arranged inside the storage cylinder (4).
5. The easy-to-maintain concrete spraying machine according to claim 4, characterized in that: The stirring assembly comprises a driving motor (17) and a stirring rod (18); the driving motor (17) is fixedly mounted at the bottom of the storage cylinder (4); the stirring rod (18) is arranged inside the storage cylinder (4); one end of the stirring rod (18) is fixedly connected to the output end of the driving motor (17); and a first gear (19) is fixedly mounted at the top of the stirring rod (18).
6. The easy-to-maintain concrete spraying machine according to claim 5, characterized in that: A limiting cylinder (20) is fixedly embedded inside the screening plate (10), a rotating rod (21) is arranged inside the limiting cylinder (20), an annular groove is arranged inside the limiting cylinder (20) and engages with a protrusion on the rotating rod (21), and a strip plate (23) is fixedly installed on the top of the rotating rod (21).
7. The easy-to-maintain concrete spraying machine according to claim 6, characterized in that: The rotating rod (21) is provided with a square groove (24) inside, a square plate (25) is passed through the inside of the square groove (24), a second gear (22) is fixedly installed at the bottom end of the square plate (25), a threaded cylinder (26) is fixedly installed inside the square plate (25), a threaded rod (27) is connected to the thread inside the threaded cylinder (26), and the top end of the threaded rod (27) passes through the strip plate (23), and a knob (28) is fixedly connected to the top end of the threaded rod (27).
Citation Information
Patent Citations
Concrete spraying machine
CN218716831U