Coupler torque test calibration device

By designing a coupling torque test calibration device including lifting assembly, drive assembly and clamping assembly, the problem of difficulty in adapting to couplings of various sizes and specifications in the prior art is solved, and a high-accurate torque test is achieved.

CN222528813UActive Publication Date: 2025-02-25武汉万申通传动技术有限公司
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Patent Information

Application Number
CN202421342960.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-25
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

The existing torque test structure is difficult to adapt to couplings of multiple sizes, resulting in improper clamping methods, coaxial deviations, and inaccurate experimental results.

Method used

A coupling torque test calibration device is designed, including the floor, the head and the main body. The body height is adjusted by the lifting assembly, and the rotor rotation is controlled by the drive assembly. Combined with the equidistant installation and rotation function of the clamping assembly, the coupling is ensured. The device is in a coaxial state with the test device.

Benefits of technology

The device can be used for coupling torque testing of a variety of sizes to ensure the accuracy and reliability of experimental results.

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Abstract

The utility model relates to the technical field of torque testing, in particular to a coupling torque testing and calibrating device. According to the technical scheme, the device comprises a floor, a machine head and a main body, a back plate is arranged on the upper surface of the floor, the main body is arranged on the back plate in a lifting mode through a lifting assembly, a rotating head is rotationally arranged on the main body through a driving assembly, a torque sensor is arranged in the rotating head, one end of the machine head is fixed to the working end of the torque sensor, and the other end of the machine head is fixed to the working end of the torque sensor. Three clamping assemblies are arranged at the other end of the machine head at equal intervals. According to the utility model, through cooperation of the structures, the clamp can be suitable for torque test requirements of couplings of various sizes and specifications, and setting of the positions and the moving modes of the clamping blocks can ensure that the couplings and the test device are in a coaxial state.
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Description

Technical Field

[0001] The utility model relates to the technical field of torque testing, in particular to a coupling torque testing and calibration device. Background Art

[0002] During the production and application of couplings, it is necessary to perform torque testing on the rotating shaft head of the coupling.

[0003] The torque test structure currently on the market is only suitable for torque testing of large quantities of couplings of the same specification. It is difficult to deal with coupling shaft heads of various sizes and specifications, and the position of the fixture needs to be adjusted continuously. The current clamping method is generally symmetrical clamping on both sides. This clamping method will cause the coaxiality of the shaft head and the torque test structure to deviate, resulting in fluctuations and inaccuracies in the experimental results.

[0004] To this end, we propose a coupling torque test and calibration device to solve the existing problems. Utility Model Content

[0005] The utility model aims to provide a coupling torque test and calibration device in view of the problems existing in the background technology.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a coupling torque test and calibration device, comprising a floor, a machine head and a main body, a back plate is provided on the upper surface of the floor, a main body is lifted and lowered on the back plate by a lifting assembly, a rotating head is provided on the main body which is rotated by a driving assembly, a torque sensor is provided inside the rotating head, one end of the machine head is fixed on the working end of the torque sensor, and three clamping assemblies are equidistantly provided on the other end of the machine head.

[0007] Preferably, the lifting assembly is composed of a slider and a rotating rod, the rotating rod is rotatably installed in the back plate, the slider is threadedly installed on the rotating rod, and the slider is slidably connected to the back plate, and one end of the main body is fixed on the slider.

[0008] Preferably, a slideway matched with the slider is provided on the back plate, and the slider is slidably mounted on the slideway.

[0009] Preferably, the driving assembly is composed of a gear and a gear ring, the gear is rotatably mounted on the main body, the gear ring is fixed to the outer wall of the rotating head, and the gear and the gear ring are in a gear meshing state.

[0010] Preferably, the clamping assembly is composed of a sliding frame, a clamping arm, a screw and a cap block, the three sliding frames are equidistantly installed on the machine head, the screw is rotatably installed in the sliding frame, the clamping arm is threadedly installed on the screw, and the clamping arm is slidably connected to the sliding frame.

[0011] Preferably, the cap block is fixed to an end of the screw rod protruding from the slide frame.

[0012] Preferably, a threaded hole matched with the screw rod is formed on the clamp arm, and the screw rod and the threaded hole are meshed with each other.

[0013] Preferably, a support base is provided on the lower surface of the floor, and there are four support bases in total, and the positions of the four support bases are distributed in a rectangular array on the lower surface of the floor.

[0014] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0015] During use, the coupling torque test and calibration device of the utility model can place the coupling to be tested at a specified position, and adjust the height of the main body through the lifting assembly so that the working end of the coupling is between the three clamping arms, and then rotate the three screws through the cap block so that the three clamping arms clamp and position the working end, and the working end and the rotating head are in a coaxial state;

[0016] Then the drive assembly controls the rotation of the rotor. At this time, the torque sensor displays the value. As the torque increases, the working end of the coupling is driven to rotate. The torque value of the coupling can be obtained, which is convenient for calibration and debugging.

[0017] The clamp of the utility model can be applied to the torque test requirements of couplings of various sizes and specifications, and the setting of the clamping block position and the moving mode can ensure that the coupling and the test device are in a coaxial state. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a three-dimensional structural schematic diagram of the utility model;

[0019] Figure 2 It is a partial cross-sectional structural schematic diagram of the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the clamping assembly of the utility model;

[0021] Figure 4 It is a schematic diagram of the structure of the lifting component of the utility model.

[0022] Reference numerals:

[0023] 1. Floor; 2. Support seat; 3. Machine head; 4. Slide frame; 5. Rotating head; 6. Gear; 7. Back plate; 8. Slider; 9. Main body; 10. Torque sensor; 11. Ring gear; 12. Clamp arm; 13. Screw; 14. Cap block; 15. Rotating rod. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] Embodiment 1

[0026] like Figure 1-Figure 4 As shown, the utility model proposes a coupling torque test and calibration device, including a floor 1, a head 3 and a main body 9. A back plate 7 is provided on the upper surface of the floor 1. The main body 9 is lifted and lowered on the back plate 7 by a lifting assembly. A rotating head 5 is provided on the main body 9 which is rotated by a driving assembly. A torque sensor 10 is provided inside the rotating head 5. One end of the head 3 is fixed on the working end of the torque sensor 10, and three clamping assemblies are equidistantly provided on the other end of the head 3.

[0027] Based on Example 1:

[0028] During use of the coupling torque test and calibration device of the utility model, the coupling to be tested can be placed at a specified position, and the height of the main body 9 can be adjusted by the lifting assembly so that the working end of the coupling is between the three clamping arms 12, and then the three screws 13 are rotated by the cap block 14 so that the three clamping arms 12 clamp and position the working end, and the working end is in a coaxial state with the rotating head 5;

[0029] Then the drive assembly controls the rotor 5 to rotate, at which time the torque sensor 10 displays a value. As the torque becomes larger and larger, the working end of the coupling is driven to rotate, and the torque value of the coupling can be known, which is convenient for calibration and debugging.

[0030] Embodiment 2

[0031] like Figure 1-Figure 4 As shown, a coupling torque test and calibration device proposed by the utility model, compared with the first embodiment, this embodiment also includes: a lifting assembly is composed of a slider 8 and a rotating rod 15, the rotating rod 15 is rotatably installed in the back plate 7, the slider 8 is threadedly installed on the rotating rod 15, and the slider 8 is slidably connected to the back plate 7, one end of the main body 9 is fixed on the slider 8, and the back plate 7 is provided with a slideway adapted to the slider 8, and the slider 8 is slidably installed on the slideway. Through the cooperation of the above-mentioned structure, the power device drives the rotating rod 15 to rotate, and under the principle of the screw, the rotational action of the rotating rod 15 can be converted into the lifting action of the slider 8.

[0032] The driving assembly is composed of a gear 6 and a gear ring 11. The gear 6 is rotatably mounted on the main body 9, and the gear ring 11 is fixed to the outer wall of the rotary head 5. The gear 6 and the gear ring 11 are in a gear meshing state. The power device drives the gear 6 to rotate, and the gear 6 and the gear ring 11 are meshed, so that the rotary head 5 rotates.

[0033] The clamping assembly consists of a slide frame 4, a clamping arm 12, a screw 13 and a cap block 14. The three slide frames 4 are equidistantly installed on the machine head 3. The screw 13 is rotatably installed in the slide frame 4. The clamping arm 12 is threadedly installed on the screw 13, and the clamping arm 12 and the slide frame 4 are slidably connected. The cap block 14 is fixed to one end of the screw 13 protruding from the slide frame 4. A threaded hole matching the screw 13 is opened on the clamping arm 12, and the screw 13 and the threaded hole are meshed with each other. A person manually rotates the three screws 13 through the cap block 14. Under the principle of the lead screw, the rotational action of the screw 13 can be converted into the sliding action of the clamping arm 12.

[0034] A support base 2 is disposed on the lower surface of the floor 1 . There are four support bases 2 in total, and the positions of the four support bases 2 are distributed in a rectangular array on the lower surface of the floor 1 .

[0035] It should be noted that the structure of the torque sensor 10 is an existing mature technology, and its working principle and internal structure are known to technicians in the relevant technical field. The utility model only utilizes its function and does not improve its internal structure. Therefore, it will not be described in detail here, and technicians in this field can make any optional adjustments according to their needs or convenience.

[0036] The gear 6 and the rotating rod 15 of the utility model also need to provide a power device to enable them to work normally, and as is well known to those skilled in the art, the provision of the power is commonplace, and it all belongs to conventional means or common knowledge, and will not be elaborated here. Those skilled in the art can make any selection according to their needs or convenience.

[0037] The above-mentioned specific embodiments are only several preferred embodiments of the present invention. Based on the technical solution of the present invention and the relevant inspiration of the above-mentioned embodiments, those skilled in the art can make various alternative improvements and combinations to the above-mentioned specific embodiments.

[0038] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.

Claims

1. A coupling torque test and calibration device, comprising a base (1), a head (3) and a main body (9), characterized in that: A back plate (7) is provided on the upper surface of the floor (1); a main body (9) is provided on the back plate (7) for lifting and lowering by means of a lifting assembly; a rotating head (5) is provided on the main body (9) for rotating by means of a driving assembly; a torque sensor (10) is provided inside the rotating head (5); one end of the machine head (3) is fixed on the working end of the torque sensor (10); and three clamping assemblies are provided at equal distances on the other end of the machine head (3).

2. A coupling torque test and calibration device according to claim 1, characterized in that: The lifting assembly is composed of a slider (8) and a rotating rod (15), wherein the rotating rod (15) is rotatably mounted in the back plate (7), the slider (8) is threadedly mounted on the rotating rod (15), and the slider (8) is slidably connected to the back plate (7), and one end of the main body (9) is fixed on the slider (8).

3. A coupling torque test and calibration device according to claim 2, characterized in that: The back plate (7) is provided with a slideway matched with the slider (8), and the slider (8) is slidably mounted on the slideway.

4. A coupling torque test and calibration device according to claim 1, characterized in that: The driving assembly is composed of a gear (6) and a gear ring (11); the gear (6) is rotatably mounted on the main body (9); the gear ring (11) is fixed to the outer wall of the rotary head (5); and the gear (6) and the gear ring (11) are in a gear meshing state.

5. A coupling torque test and calibration device according to claim 1, characterized in that: The clamping assembly is composed of a slide frame (4), a clamping arm (12), a screw rod (13) and a cap block (14); the three slide frames (4) are equidistantly mounted on the machine head (3); the screw rod (13) is rotatably mounted in the slide frame (4); the clamping arm (12) is threadedly mounted on the screw rod (13); and the clamping arm (12) is slidably connected to the slide frame (4).

6. A coupling torque test and calibration device according to claim 5, characterized in that: The cap block (14) is fixed to one end of the screw rod (13) protruding from the slide frame (4).

7. A coupling torque test and calibration device according to claim 5, characterized in that: The clamp arm (12) is provided with a threaded hole matched with the screw rod (13), and the screw rod (13) and the threaded hole are meshed with each other.

8. A coupling torque test and calibration device according to claim 1, characterized in that: A support seat (2) is provided on the lower surface of the floor (1), and there are four support seats (2) in total, and the positions of the four support seats (2) are distributed in a rectangular array on the lower surface of the floor (1).