Reed connecting structure of temperature controller
By setting down pressure space on the reed seat of the thermostat, combined with the ceramic seat, top rod and other structures, the over-extrusion deformation of the reed due to human operation is alleviated, and the temperature controller has short service life and high maintenance costs are solved. The problem of this achieves higher stability and reliability.
Patent Information
- Application Number
- CN202421296845.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-06
- Publication Date
- 2025-02-25
- Estimated Expiration
- 2034-06-06
AI Technical Summary
During manual operation, existing thermostats are prone to excessive compression and deformation of the reed due to improper operation, shortening product life and increasing maintenance costs.
A reed connection structure of the thermostat is designed. By setting down pressure space on the reed seat, combining the structural layout of the ceramic seat, the top rod, the moving terminal and the static terminal, a clear down pressure space is formed to relieve the top rod. Direct compression of the reed by downcompression.
It effectively reduces the risk of reed deformation caused by improper human operation or abnormal working conditions, extends the service life of the thermostat, improves system stability and reliability, and simplifies maintenance processes.
Smart Images

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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of temperature controllers, in particular to a spring connection structure of a temperature controller. Background Art
[0002] With the continuous improvement of modern industrial automation and home intelligence, the accuracy and stability of temperature control systems have become one of the key indicators for measuring equipment performance. Liquid expansion thermostats are widely used in air conditioners, refrigerators, heating equipment and other fields due to their advantages such as sensitive response and compact structure. This type of thermostat drives the mechanical structure through the volume change caused by the change of temperature of the special liquid filled inside, thereby controlling the on and off of the circuit and achieving precise temperature control.
[0003] However, in actual applications, especially when manual intervention is required for troubleshooting or calibration, improper rotation or forceful resetting may damage the precision components inside the thermostat, especially the reed, the core component responsible for the on-off of the circuit. The reed is a key component in the thermostat that directly bears mechanical stress. Even a slight deformation of its structure may lead to poor contact, slow response, and even failure of the entire thermostat, seriously affecting the service life and working efficiency of the equipment.
[0004] Most thermostats on the market today do not adequately consider overload protection caused by manual operation, especially during the downward pressure of the push rod. If there is no necessary buffer space under the reed, it is very easy to cause excessive extrusion and deformation of the reed, thus shortening the product life and increasing maintenance costs. Therefore, it is an urgent need for the industry to develop a new structural design that can ensure the normal working performance of the thermostat and effectively protect the reed from damage caused by improper operation. Utility Model Content
[0005] In view of the deficiencies in the background technology, the utility model provides a spring connection structure of a temperature controller.
[0006] The technical solution adopted by the utility model is: a reed connection structure of a temperature controller, including a ceramic seat, a reed, a push rod, a moving terminal and a static terminal, and also includes a reed seat, one end of the reed is connected to the reed seat, the reed seat and the static terminal are connected to the ceramic seat by bolts, the reed seat includes a flat section, a lower slope and an "L"-shaped section, a downward pressure space is formed between the lower slope and the "L"-shaped section, and the downward pressure space is located directly below the above-mentioned push rod.
[0007] Furthermore, a positioning column is provided on the flat plate segment, and a positioning hole capable of being inserted into the positioning column is provided on one end of the spring sheet.
[0008] Furthermore, the spring sheet below the push rod is provided with an arc-shaped raised section, a through groove is provided on the left side of the arc-shaped raised section, and a positioning long groove for the "L"-shaped section to pass through is provided on the right side.
[0009] Furthermore, the moving terminal is connected to the ceramic base by bolts, the spring sheet is provided with a moving contact, and the moving terminal is provided with a static contact.
[0010] Furthermore, an auxiliary spring sheet is provided on one end of the long positioning slot away from the positioning column.
[0011] Furthermore, the ceramic seat is provided with a reed groove for installing the reed seat and positioning the reed seat.
[0012] The beneficial effects of the utility model are:
[0013] 1. Enhanced protection mechanism: By setting up a reed seat and a downward pressure space on the reed seat, the direct pressure on the reed during the downward pressure of the push rod is effectively alleviated, which greatly reduces the risk of reed deformation caused by improper human operation or abnormal working conditions, protects the core mechanical components of the thermostat, and extends the overall service life of the product.
[0014] 2. Improve system stability: Reasonable structural layout ensures the stable operation of the thermostat under various working conditions. Even in the face of frequent manual adjustment or extreme temperature fluctuations, the reed can still maintain good elastic recovery, ensuring the accurate closing and opening of the contacts, thereby improving the reliability and accuracy of the control system.
[0015] 3. Simplify the maintenance process: Reduce the frequency and complexity of maintenance caused by reed damage. Users and maintenance personnel do not need to worry too much about failures caused by improper operation when performing manual reset, which reduces maintenance costs and improves user experience.
[0016] In addition to the objects, features and advantages described above, the present invention has other objects, features and advantages.
[0017] The present invention will be further described in detail below with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the utility model.
[0019] Figure 2 It is a schematic diagram of the structure of the reed and the reed seat.
[0020] Figure 3 Schematic diagram of the ceramic seat structure.
[0021] Figure 1-3Middle: 1. Ceramic seat; 2. Spring; 3. Push rod; 4. Moving terminal; 5. Static terminal; 6. Spring seat; 7. Flat section; 8. Lower slope; 9. "L"-shaped section; 10. Downward pressure space; 11. Positioning column; 12. Positioning hole; 13. Arc-shaped raised section; 14. Through groove; 15. Positioning long groove; 16. Auxiliary spring sheet; 17. Spring groove; 18. Moving contact; 19. Static contact. DETAILED DESCRIPTION
[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0023] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.
[0024] The utility model provides a spring connection structure of a temperature controller.
[0025] In this embodiment, refer to Figure 1-3 The reed connection structure of the temperature controller includes a ceramic seat 1, a reed 2, a push rod 3, a moving terminal 4 and a static terminal 5, and also includes a reed seat 6, one end of the reed is connected to the reed seat, the reed seat and the static terminal are connected to the ceramic seat by bolts, the reed seat includes a flat section 7, a lower slope 8 and an "L"-shaped section 9, a downward pressure space 10 is formed between the lower slope and the "L"-shaped section, and the downward pressure space is located directly below the above-mentioned push rod.
[0026] In the above technical solution, by setting a reed seat and setting a downward pressing space on the reed seat, a clear downward pressing space is provided for the downward pressing action of the push rod, effectively avoiding the deformation problem caused by the push rod directly pressing the reed, thereby significantly improving the mechanical stability of the temperature controller and its reliability in long-term use, reducing the maintenance frequency and extending the service life.
[0027] Specifically, a positioning column 11 is provided on the flat plate segment, and a positioning hole 12 capable of being inserted into the positioning column is provided on one end of the spring sheet.
[0028] The positioning column on the flat section cooperates with the positioning hole on the reed to achieve precise positioning and stable installation of the reed, enhance the convenience of the assembly process and the structural stability after assembly, ensure the stable operation of the thermostat under frequent temperature changes, and simplify the production and maintenance processes.
[0029] Specifically, the spring sheet below the push rod has an arc-shaped raised section 13, a through groove 14 is provided on the left side of the arc-shaped raised section, and a positioning long groove 15 for the "L"-shaped section to pass through is provided on the right side.
[0030] The arc-shaped raised section on the spring piece and the through groove on the left side and the positioning long groove on the right side, combined with the function of the auxiliary spring piece, not only optimize the stress state of the spring piece. In addition, the positioning long groove can play a guiding role to ensure the stability of the spring piece.
[0031] Specifically, the moving terminal is connected to the ceramic base by bolts, the spring sheet is provided with a moving contact 18, and the moving terminal is provided with a stationary contact 19.
[0032] Specifically, an auxiliary spring piece 16 is provided on one end of the positioning long slot away from the positioning column.
[0033] It can provide additional elastic support when the reed moves, enhance the recovery ability of the reed and the durability of long-term work, reduce fatigue damage caused by long-term use, and can assist in the resetting of the diaphragm box, which helps to improve the sensitivity of the thermostat.
[0034] Specifically, the ceramic seat is provided with a reed slot 17 for installing and positioning the reed seat.
[0035] The reed groove is used to position the reed seat, which can provide additional elastic support when the reed moves, enhance the recovery ability of the reed and the durability of long-term work, and reduce fatigue damage caused by long-term use.
[0036] Technical personnel should note: Although the utility model has been described according to the above specific implementation methods, the concept of the utility model is not limited to this utility model. Any modification using the concept of the utility model will be included in the scope of protection of this patent right.
Claims
1. A reed connection structure of a thermostat, comprising a ceramic seat, a reed, a push rod, a moving terminal and a static terminal, characterized in that: It also includes a reed seat, one end of the reed is connected to the reed seat, the reed seat and the static terminal are connected to the ceramic seat by bolts, the reed seat includes a flat section, a downward slope and an "L"-shaped section, a downward pressure space is formed between the downward slope and the "L"-shaped section, and the downward pressure space is located directly below the above-mentioned push rod.
2. The reed connection structure of the thermostat according to claim 1, characterized in that: The flat plate section is provided with a positioning column, and one end of the spring sheet is provided with a positioning hole capable of being fitted into the positioning column.
3. The reed connection structure of the thermostat according to claim 2, characterized in that: The spring sheet below the push rod is provided with an arc-shaped raised section, a through groove is provided on the left side of the arc-shaped raised section, and a positioning long groove for the "L"-shaped section to pass through is provided on the right side.
4. The reed connection structure of the thermostat according to claim 2, characterized in that: The moving terminal is connected to the ceramic seat by bolts, the spring sheet is provided with a moving contact, and the moving terminal is provided with a static contact.
5. The reed connection structure of the thermostat according to claim 3, characterized in that: An auxiliary spring piece is arranged on one end of the positioning long slot away from the positioning column.
6. The reed connection structure of the thermostat according to claim 1, characterized in that: The ceramic seat is provided with a reed groove for installing and positioning the reed seat.