Film stripping mechanism of residual film recycling machine

By designing the defiling blade with toothed structure and filter holes in the residual membrane recovery machine, the problem of the defiling roller being easily blocked is solved and the defiling efficiency is improved.

CN222532164UActive Publication Date: 2025-02-28XIAN HONGYUNBAO AGRI MASCH CO LTD
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Patent Information

Application Number
CN202421342006.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-13
Publication Date
2025-02-28
Estimated Expiration
2034-06-13

AI Technical Summary

Technical Problem

During the defiling process of the existing telescopic rod tooth residual film recycler, the defiling roller is easily blocked by soil or straw, which affects the defiling efficiency.

Method used

A film removal mechanism of a residual film recovery machine is designed, including two supporting mechanisms arranged at intervals, a film removal roller and a film removal blade. Both ends of the film removal roller are rotatably connected to the two supporting mechanisms, and the film removal blades extend along the central axis of the film removal roller and are connected to the outer circular surface of the film removal roller. The defiling blade is provided with an outwardly facing toothed structure and a plurality of filter holes for separating residual membrane from impurities and reducing the risk of blockage of the defiling roller.

Benefits of technology

Through this defiling mechanism, the risk of the defiling roller being blocked by soil and straw is reduced, the defiling efficiency is improved, and the normal operation of the residual film recovery machine is ensured.

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Abstract

The utility model discloses a film removing mechanism of a residual film recycling machine. The film removing mechanism of the residual film recycling machine comprises a supporting mechanism, a film removing roller and film removing blades. The two supporting mechanisms are arranged in a spaced mode. The two ends of the demolding roller are rotationally connected to the two supporting mechanisms correspondingly. The demolding blades extend along the central axis of the demolding roller and are connected to the outer circle face of the demolding roller. Wherein the demolding blade is provided with an outward tooth-shaped structure, and a plurality of filtering holes are formed in the demolding blade in the length direction of the demolding blade. The tooth-shaped structures of the film stripping blades can more effectively separate residual films from impurities such as soil and straw, and the multiple filtering holes of the film stripping blades allow the impurities such as the soil and the straw to pass through in the film stripping process, so that the risk that the film stripping roller is blocked is reduced, and the film stripping efficiency is improved.
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Description

Technical Field

[0001] The present application relates to the technical field of agricultural machinery, and in particular to a film stripping mechanism of a residual film recycling machine. Background Art

[0002] As a key agronomic measure in agricultural production, mulching plays a significant role in increasing ground temperature, retaining water and fertilizer, suppressing weeds, improving soil structure, and reducing crop diseases and pests. However, the mulch remaining in the field is difficult to completely decompose under natural conditions, and long-term retention will cause significant harm to the soil, environment, and ecosystem. Therefore, the recycling of mulch after use is particularly important.

[0003] The core components of the residual film recycling machine include the residual film picking mechanism, the film stripping mechanism and the film collection mechanism. The working effect of the film stripping mechanism directly determines the recovery rate and impurity rate of the residual film. At present, the telescopic rod-tooth residual film recycling machine usually uses a rotating film stripping roller for film stripping. When the rod teeth move to the film stripping position, they will be completely retracted into the drum. At this time, the film stripping blades on the film stripping roller will scrape off the residual film carried by the rod teeth to complete the film stripping process.

[0004] However, the working environment of the residual film recycling machine is complex, and the picked-up residual film is often mixed with impurities such as soil, straw, etc. In the existing telescopic rod tooth type residual film recycling machine, the film stripping roller is easily blocked by soil or straw during the film stripping process, affecting the film stripping efficiency. Summary of the invention

[0005] The embodiment of the present application provides a film stripping mechanism for a residual film recycling machine to solve the technical problem that during the film stripping process of the existing telescopic rod tooth type residual film recycling machine, the film stripping roller is easily blocked by mud or straw, thus affecting the film stripping efficiency.

[0006] A film stripping mechanism of a residual film recovery machine provided in an embodiment of the present application includes: two support mechanisms arranged at intervals; a film stripping roller, whose two ends are rotatably connected to the two support mechanisms respectively; and a film stripping blade extending along the central axis of the film stripping roller and connected to the outer circumferential surface of the film stripping roller; wherein the film stripping blade is provided with an outward toothed structure, and the film stripping blade is provided with a plurality of filtering holes along its length direction.

[0007] In one possible implementation, the tooth structure includes a plurality of demolding teeth; the plurality of demolding teeth are arranged in a linear array along the length direction of the demolding blade, and each of the demolding teeth includes a first tooth surface and a second tooth surface; the first tooth surface and the second tooth surface are connected to form an angle convex to the outside, and an obtuse angle is formed between the first tooth surface and the second tooth surface.

[0008] In a possible implementation, the filter hole is in the shape of an elongated strip, and the length direction of the filter hole is perpendicular to the length direction of the film stripping blade.

[0009] In a possible implementation, the stripping roller includes a roller, a fixed plate, a connecting assembly and a rotating shaft; the fixing plate is connected to the outer cylindrical surface of the roller and is detachably connected to the stripping blade; the connecting assembly is located inside the roller and is connected to the inner wall of the roller; one end of the rotating shaft extends into the roller and is fixedly connected to the connecting assembly, and the other end of the rotating shaft is rotatably connected to the supporting mechanism.

[0010] In a possible implementation, the connecting assembly includes a first spoke plate and a second spoke plate; the first spoke plate and the second spoke plate are arranged at intervals and are both connected to the inner wall of the roller; the end of the rotating shaft extending into the roller is connected to the first spoke plate and the second spoke plate.

[0011] In a possible implementation, the support mechanism includes a frame plate, a bearing seat and a bearing; the bearing seat is connected to the frame plate; the bearing is installed in the bearing seat and connected to the rotating shaft.

[0012] In a possible implementation, the film stripping mechanism of the residual film recycling machine further includes two anti-entanglement mechanisms, which are respectively connected to both ends of the film stripping roller and are configured to prevent the residual film from winding around the rotating shaft.

[0013] In a possible implementation, the anti-entanglement mechanism includes a guard plate, and a first anti-entanglement ring and a second anti-entanglement ring surrounding the bearing; the guard plate is connected to the end face of the film stripping roller; the inner wall of the first anti-entanglement ring is connected to the outer edge of the guard plate, and the outer circumferential surface of the first anti-entanglement ring is higher than or flush with the outer edge of the film stripping blade; the second anti-entanglement ring is located on the inner side of the first anti-entanglement ring, and is connected to the side of the frame plate facing the guard plate.

[0014] In a possible implementation, the residual film recovery machine further includes a transmission wheel, and the transmission wheel is mounted on one of the rotating shafts.

[0015] The technical solution provided in the embodiments of the present application has at least the following technical effects:

[0016] The embodiment of the present application provides a film stripping mechanism of a residual film recycling machine, which comprises two support mechanisms arranged at intervals, a film stripping roller and a film stripping blade. The two ends of the film stripping roller are rotatably connected to the two support mechanisms, and the film stripping blade extends along the central axis of the film stripping roller and is connected to the outer circumferential surface of the film stripping roller. The film stripping blade is provided with an outward-facing toothed structure, which can effectively separate the residual film from impurities such as soil and straw; the film stripping blade is provided with a plurality of filter holes along its length direction, and the plurality of filter holes allow impurities such as soil and straw to pass through during the film stripping process, thereby reducing the risk of the film stripping roller being blocked and improving the film stripping efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments of the present application or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0018] Figure 1 A schematic diagram of the structure of the film stripping mechanism of the residual film recovery machine provided in an embodiment of the present application;

[0019] Figure 2 A front view of a film stripping mechanism of a residual film recycling machine provided in an embodiment of the present application;

[0020] Figure 3 for Figure 2 Sectional view of the AA plane;

[0021] Figure 4 A schematic diagram of the structure of the film stripping blade provided in the embodiment of the present application;

[0022] Figure 5 for Figure 4 A partial enlarged view of the middle B area;

[0023] Figure 6 A schematic diagram of the residual film recovery principle provided in an embodiment of the present application.

[0024] Figure markings: 100-support mechanism; 110-frame plate; 120-bearing seat; 130-bearing; 200-film stripping roller; 210-roller; 211-plug welding hole; 220-fixing plate; 221-first through hole; 230-connecting assembly; 231-first spoke plate; 232-second spoke plate; 240-rotating shaft; 300-film stripping blade; 310-tooth structure; 311-first tooth surface; 312-second tooth surface; 320-filter hole; 330-second through hole; 400-anti-entanglement mechanism; 410-first anti-entanglement ring; 420-second anti-entanglement ring; 430-protective plate; 500-transmission wheel; 600-film collecting box; 700-residual film picking up mechanism. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of this application.

[0026] In the description of the embodiments of the present application, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inside", "outside", etc. is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the embodiments of the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. The terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. For those of ordinary skill in the art, the specific meanings of the above terms in the embodiments of the present application can be understood according to the specific circumstances. In the description of the embodiments of the present application, unless otherwise specified, the meaning of "multiple" is two or more.

[0027] The core components of the residual film recycling machine include the residual film picking mechanism, the film stripping mechanism and the film collecting mechanism, among which the working effect of the film stripping mechanism directly determines the recovery rate and impurity rate of the residual film. At present, the telescopic rod-tooth type residual film recycling machine usually uses a rotating film stripping roller for film stripping. When the rod teeth move to the film stripping position, they will be completely retracted into the drum. At this time, the film stripping blades on the film stripping roller will scrape off the residual film carried by the rod teeth to complete the film stripping process. However, the working environment of the residual film recycling machine is complex, and the picked up residual film is often mixed with impurities such as soil and straw. In the film stripping process of the existing telescopic rod-tooth type residual film recycling machine, the film stripping roller is easily blocked by soil or straw, affecting the film stripping efficiency.

[0028] In view of the above reasons, an embodiment of the present application provides a film stripping mechanism for a residual film recycling machine, which reduces the risk of the film stripping roller 200 being blocked by soil and straw and improves the film stripping efficiency.

[0029] like Figure 1 and Figure 2 As shown, the film stripping mechanism of the residual film recycling machine provided in the embodiment of the present application includes a supporting mechanism 100 , a film stripping roller 200 and a film stripping blade 300 .

[0030] The two supporting mechanisms 100 are arranged at intervals to support the stripping roller 200 for rotation. The two ends of the stripping roller 200 are rotatably connected to the two supporting mechanisms 100. The stripping blade 300 extends along the central axis of the stripping roller 200, and the stripping blade 300 is connected to the outer circumferential surface of the stripping roller 200. Figure 4 and Figure 5 The film stripping blade 300 is provided with an outwardly facing toothed structure 310, and the film stripping blade 300 is provided with a plurality of filtering holes 320 along its length direction.

[0031] The toothed structure 310 on the film stripping blade 300 can effectively separate the residual film from impurities such as soil and straw, and transport the residual film to the film collecting box 600; the filter holes 320 and multiple filter holes 320 on the film stripping blade 300 allow impurities such as soil and straw to pass through during the film stripping process, thereby reducing the risk of the film stripping roller 200 being blocked and improving the film stripping efficiency.

[0032] like Figure 4 and Figure 5 As shown, the tooth structure 310 in the embodiment of the present application includes a plurality of demolding teeth. The plurality of demolding teeth are arranged in a linear array along the length direction of the demolding blade 300, and each demolding tooth includes a first tooth surface 311 and a second tooth surface 312. The first tooth surface 311 and the second tooth surface 312 are connected to form an angle convex to the outside, and an obtuse angle is formed between the first tooth surface 311 and the second tooth surface 312.

[0033] An obtuse angle is formed between the first tooth surface 311 and the second tooth surface 312 of the stripping tooth, which can reduce the possibility of the stripping tooth tearing the residual film, so that the stripping tooth can separate the residual film from impurities while maintaining the integrity of the residual film, thereby facilitating the collection of the residual film.

[0034] Exemplarily, the first tooth surface 311 and the second tooth surface 312 are connected and form an angle of 120°.

[0035] Continue to refer to Figure 4 and Figure 5 As shown, the filter hole 320 is in the shape of an elongated strip, and the length direction of the filter hole 320 is perpendicular to the length direction of the film stripping blade 300 .

[0036] Compared with the round hole, the elongated filter hole 320 has a larger area. During the film stripping process, the elongated filter hole 320 allows dirt, straw and other impurities to pass smoothly, reducing the possibility of the filter hole 320 being blocked.

[0037] Specifically, each long strip-shaped filter hole 320 is located below the first tooth surface 311 and the second tooth surface 312 of each demolding tooth, thereby achieving a relatively long filter hole 320 in a limited space to ensure that impurities such as soil and straw can be filtered out as much as possible.

[0038] like Figure 3 As shown, the film stripping roller 200 provided in the embodiment of the present application includes a roller 210 , a fixing plate 220 , a connecting assembly 230 and a rotating shaft 240 .

[0039] The fixing plate 220 is connected to the outer cylindrical surface of the roller 210. Specifically, in some embodiments of the present application, the fixing plate 220 is welded to the outer cylindrical surface of the roller 210. In other embodiments of the present application, the fixing plate 220 and the outer cylindrical surface of the roller 210 can also be connected by bonding, riveting, etc.

[0040] The fixing plate 220 is detachably connected to the stripping blade 300. Specifically, Figure 3 As shown, the fixing plate 220 is provided with a plurality of first through holes 221. Figure 4 As shown, a plurality of second through holes 330 are provided on the stripping blade 300; when the stripping blade 300 is connected to the roller 210, the plurality of first through holes 221 on the fixing plate 220 are matched one by one with the plurality of second through holes 330 on the stripping blade 300, bolts are passed through the first through holes 221 and the second through holes 330, and nuts are used to tighten them, thereby realizing a detachable connection between the stripping blade 300 and the fixing plate 220.

[0041] When the stripping blade 300 is used for a long time and the toothed structure on the stripping blade 300 is worn, the worn stripping blade 300 can be removed from the fixing plate 220 and a new stripping blade 300 can be connected to the fixing plate 220 .

[0042] The connecting assembly 230 is located inside the roller 210, and the connecting assembly 230 is connected to the inner wall of the roller 210. Specifically, the connecting assembly 230 is fixedly connected to the inner wall of the roller 210 by welding, bonding, or other connection methods. One end of the rotating shaft 240 extends into the roller 210 and is fixedly connected to the connecting assembly 230, and the other end of the rotating shaft 240 is rotatably connected to the supporting mechanism 100, so that the rotating shaft 240 can drive the roller 210 to rotate through the connecting assembly 230, thereby realizing the film stripping work.

[0043] The embodiment of the present application provides a specific structure of the connection component 230, such as Figure 3As shown, the connecting assembly 230 includes a first spoke plate 231 and a second spoke plate 232. The first spoke plate 231 and the second spoke plate 232 are arranged at intervals and are both connected to the inner wall of the roller 210. The end of the rotating shaft 240 extending into the roller 210 is connected to the first spoke plate 231 and the second spoke plate 232.

[0044] Specifically, the first spoke plate 231 and the second spoke plate 232 are both connected to the inner wall of the roller 210 by welding. The second spoke plate 232 is close to the end of the roller 210. When the second spoke plate 232 is connected to the roller 210, the second spoke plate 232 is directly welded to the roller 210 through the end opening of the roller 210. The first spoke plate 231 is located on the side of the second spoke plate 232 away from the support mechanism 100. The outer circumferential surface of the roller 210 is provided with a plug welding hole 211. When the first spoke plate 231 is connected to the roller 210, the first spoke plate 231 is welded to the roller 210 through the plug welding hole 211.

[0045] In some other embodiments of the present application, the first spoke plate 231 and the roller 210 , as well as the second spoke plate 232 and the roller 210 , may be connected by riveting, bonding, or the like.

[0046] exist Figure 3 In the specific structure of the connecting assembly 230 shown, the first spoke plate 231 and the second spoke plate 232 fix the end of the rotating shaft 240 that penetrates into the roller 210, so that the rotating shaft 240 can drive the roller 210 to rotate through the first spoke plate 231 and the second spoke plate 232.

[0047] like Figure 3 As shown, the embodiment of the present application provides a specific structure of the support mechanism 100. The support mechanism 100 includes a frame plate 110, a bearing seat 120 and a bearing 130. The bearing seat 120 is connected to the frame plate 110. The bearing 130 is installed in the bearing seat 120 and connected to the rotating shaft 240.

[0048] The bearing 130 supports the rotating shaft 240, so that the rotating shaft 240 can rotate smoothly. The frame plate 110 is used to connect with other structures of the film stripping machine.

[0049] Specifically, Figure 3 The bearing seat 120 shown is connected to the frame plate 110 by bolts and nuts. Of course, the bearing seat 120 can also be connected to the frame plate 110 by other connection methods such as welding and bonding.

[0050] In order to prevent the residual film from winding around the rotating shaft 240 and affecting the normal film stripping work, continue to refer to Figure 3As shown, the film stripping mechanism of the residual film recycling machine provided in the embodiment of the present application also includes two anti-entanglement mechanisms 400 , which are respectively connected to the two ends of the film stripping roller 200 and are configured to prevent the residual film from winding around the rotating shaft 240 .

[0051] like Figure 3 As shown, the embodiment of the present application provides a specific structure of an anti-entanglement mechanism 400. The anti-entanglement mechanism 400 includes a guard plate 430, and a first anti-entanglement ring 410 and a second anti-entanglement ring 420 surrounding the bearing 130. The guard plate 430 is connected to the end surface of the film stripping roller 200, the inner wall of the first anti-entanglement ring 410 is connected to the outer edge of the guard plate 430, and the outer circumferential surface of the first anti-entanglement ring 410 is higher than or flush with the outer edge of the film stripping blade 300. The second anti-entanglement ring 420 is located on the inner side of the first anti-entanglement ring 410, and is connected to the side of the frame plate 110 facing the guard plate 430.

[0052] The guard plate 430, the first anti-entanglement ring 410 and the second anti-entanglement ring 420 work together to prevent residual film from entering the gap between the roller 210 and the supporting mechanism 100. The guard plate 430 can prevent the residual film on the stripping roller 200 and the stripping blade 300 from moving in the direction of the frame plate 110. When a small amount of residual film bypasses the guard plate 430, the first anti-entanglement ring 410 and the second anti-entanglement ring 420 located outside the bearing 130 can further block the residual film, preventing the residual film from entering the gap between the roller 210 and the supporting mechanism 100, thereby preventing the residual film from winding around the rotating shaft 240.

[0053] like Figure 3 As shown, the residual film recycling machine further includes a transmission wheel 500, and the transmission wheel 500 is installed on one of the rotating shafts 240. The transmission wheel 500 can be a structure capable of transmitting power, such as a pulley, a sprocket, and a gear.

[0054] Figure 6 The residual film recovery principle diagram provided in the embodiment of the present application is as follows: Figure 6 The working process of the film stripping mechanism of the residual film recovery machine provided in the embodiment of the present application is described.

[0055] The residual film picking mechanism 700 rotates to pick up the residual film in the soil. The picked-up residual film is mixed with impurities such as soil and straw. Driven by the rotation of the residual film picking mechanism 700, the picked-up residual film is sent to the film stripping mechanism of the residual film recovery machine provided in the embodiment of the present application. The film stripping roller 200 rotates, and the film stripping blade 300 installed on the film stripping roller 200 performs the film stripping work. The toothed structure 310 on the film stripping blade 300 separates the residual film from impurities such as soil and straw. Impurities such as soil and straw fall onto the ground through the filter holes 320 on the film stripping blade 300. The separated residual film is sent to the film collecting box 600 as the residual film blade 300 rotates.

[0056] The various embodiments in this specification are described in a progressive manner, and the same or similar parts between the various embodiments can be referenced to each other. Each embodiment focuses on the differences from other embodiments.

[0057] The above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, a person of ordinary skill in the art should understand that the technical solutions described in the aforementioned embodiments may still be modified, or some or all of the technical features thereof may be replaced by equivalents. However, these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the present application.

Claims

1. A film stripping mechanism for a residual film recovery machine, characterized in that: include: Two support mechanisms arranged at intervals; A film stripping roller, both ends of which are rotatably connected to the two supporting mechanisms; and a film stripping blade extending along the central axis of the film stripping roller and connected to the outer circumferential surface of the film stripping roller; The film stripping blade is provided with an outward toothed structure, and the film stripping blade is provided with a plurality of filtering holes along its length direction.

2. The film stripping mechanism of the residual film recycling machine according to claim 1 is characterized in that: The toothed structure includes a plurality of demoulding teeth; A plurality of the demolding teeth are arranged in a linear array along the length direction of the demolding blade, and each of the demolding teeth includes a first tooth surface and a second tooth surface; The first tooth surface and the second tooth surface are connected to form an angle convex to the outside, and an obtuse angle is formed between the first tooth surface and the second tooth surface.

3. The film stripping mechanism of the residual film recycling machine according to claim 1 or 2, characterized in that: The filter holes are in the shape of long strips, and the length direction of the filter holes is perpendicular to the length direction of the film stripping blades.

4. The film stripping mechanism of the residual film recycling machine according to claim 1 is characterized in that: The film stripping roller comprises a roller, a fixing plate, a connecting assembly and a rotating shaft; The fixing plate is connected to the outer circumferential surface of the roller and is detachably connected to the stripping blade; The connecting assembly is located inside the roller and connected to the inner wall of the roller; One end of the rotating shaft extends into the roller and is fixedly connected to the connecting assembly, and the other end of the rotating shaft is rotatably connected to the supporting mechanism.

5. The film stripping mechanism of the residual film recycling machine according to claim 4 is characterized in that: The connection assembly includes a first spoke plate and a second spoke plate; The first spoke plate and the second spoke plate are arranged at intervals and are both connected to the inner wall of the roller; The end of the rotating shaft extending into the roller is connected to the first spoke plate and the second spoke plate.

6. The film stripping mechanism of the residual film recycling machine according to claim 4 is characterized in that: The supporting mechanism comprises a frame plate, a bearing seat and a bearing; The bearing seat is connected to the frame plate; The bearing is installed in the bearing seat and connected to the rotating shaft.

7. The film stripping mechanism of the residual film recycling machine according to claim 6 is characterized in that: It also includes two anti-entanglement mechanisms, which are respectively connected to the two ends of the film stripping roller and are configured to prevent residual film from winding around the rotating shaft.

8. The film stripping mechanism of the residual film recycling machine according to claim 7 is characterized in that: The anti-entanglement mechanism comprises a guard plate, and a first anti-entanglement ring and a second anti-entanglement ring surrounding the bearing; The guard plate is connected to the end surface of the stripping roller; The inner wall of the first anti-entanglement ring is connected to the outer edge of the guard plate, and the outer circumferential surface of the first anti-entanglement ring is higher than or flush with the outer edge of the film stripping blade; The second anti-entanglement ring is located on the inner side of the first anti-entanglement ring and is connected to the side surface of the frame plate facing the guard plate.

9. The film stripping mechanism of the residual film recycling machine according to claim 4, characterized in that: It also includes a transmission wheel, which is installed on one of the rotating shafts.