Valve cleaning equipment

By designing a valve cleaning equipment with a rotating box and a screen barrel, the flushing force is increased by rotating in the opposite direction, the problem of low cleaning efficiency of existing equipment is solved and more efficient valve cleaning is achieved.

CN222535689UActive Publication Date: 2025-02-28SHIDONG VALVE CO LTD
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Patent Information

Application Number
CN202421189054.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-25
Publication Date
2025-02-28
Estimated Expiration
2034-05-25

AI Technical Summary

Technical Problem

The existing valve cleaning equipment has insufficient cleaning efficiency and cannot efficiently clean multiple valves at the same time.

Method used

A valve cleaning equipment is designed to drive the box and screen barrel to rotate through the motor, so that the cleaning liquid and valves can rotate in the opposite direction, thereby increasing the flushing force and improving cleaning efficiency.

Benefits of technology

The equipment increases the flushing force of the valve through rotation in the opposite direction, significantly improves the cleaning effect and cleaning efficiency of the valve, and solves the problem of low cleaning efficiency of existing equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cleaning device, belongs to the technical field of valve cleaning devices, and particularly relates to a valve cleaning device which comprises a base and a box body fixedly arranged on the wall surface of the top end of the base. The motor is fixedly mounted on the bottom end wall surface of the base, a sleeve is fixedly mounted at the output end of the motor, a rotating plate is fixedly mounted on the side wall of the sleeve, an inner gear is fixedly mounted on the top end wall surface of the rotating plate, an inner rod is rotatably mounted on the inner side wall of the sleeve, and a rotating plate is also fixedly mounted on the side wall of the inner rod; a screen barrel is fixedly mounted on the top end wall surface of the inner rod; the motor drives the box body to rotate clockwise and drives the screen barrel to rotate anticlockwise, so that cleaning liquid in the box body rotates clockwise, a valve in the screen barrel rotates anticlockwise, the flushing force on the valve is increased, the cleaning efficiency on the valve is improved, and the problem that an existing valve cleaning device is low in cleaning efficiency is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of valve cleaning equipment, in particular to a valve cleaning equipment. Background Art

[0002] Valves are control components in fluid conveying systems, with functions such as shutoff, regulation, flow diversion, backflow prevention, pressure stabilization, flow diversion or overflow pressure relief. Valves used in fluid control systems range from the simplest shut-off valves to various valves used in extremely complex automatic control systems. In the continuous process of modern chemical production material transportation, a small amount of impurity particles or dust in the material will be deposited at the valve, and eventually form a blockage in the valve cavity, requiring the valve to be removed or the valve body to be opened for clearing.

[0003] The Chinese patent publication number is CN212550848U, which discloses a corrosion-resistant valve surface cleaning device, including a supporting base plate, two supporting seats 1 and a supporting seat 2 are fixedly installed on the upper surface of the supporting base plate, a cleaning cylinder is rotatably installed above the supporting seat 2, and an annular cleaning brush is arranged on the inner circumference of the cleaning cylinder, a movable seat is slidably installed on the supporting seat 1, a fixed plate is vertically fixed on the upper surface of the movable seat, a cleaning roller is installed on the output shaft end of the second motor, four fixed columns are fixedly installed on one side of the fixed plate, a water tank is fixedly installed on the upper surface of the mounting plate, two nozzles are fixedly installed on the mounting plate, the nozzles are located above the cleaning cylinder, the input port of the water pump is connected to the water tank, the output port of the water pump is connected to a conduit, and the conduit is connected to the top of the nozzle; the cleaning device can clean the inner and outer surfaces of the valve at the same time, with good cleaning effect, fast cleaning speed and high working efficiency.

[0004] The above technical solution fixes the valve by passing a fixing column through the flange hole of the flange at one end of the corresponding valve, and extends the cleaning roller to the inner side of the valve. The cleaning roller is driven to rotate by a second motor to clean the inner surface of the valve, and the outer surface of the valve is cleaned by a ring-shaped cleaning brush. However, only a single valve can be cleaned each time cleaning is performed, and the cleaning efficiency is low. Utility Model Content

[0005] In order to solve the above technical problems, the utility model proposes a valve cleaning device, in which a motor drives the box to rotate clockwise and drives the screen barrel to rotate counterclockwise, so that the cleaning liquid inside the box rotates clockwise and the valve inside the screen barrel rotates counterclockwise, thereby increasing the flushing force on the valve and improving the cleaning efficiency of the valve.

[0006] The technical solution to achieve the purpose of the utility model is: a valve cleaning device, including a base, a top wall of the base is fixedly provided with a box body, the top wall of the box body is hingedly connected with a box door, and also includes;

[0007] The motor is fixedly mounted on the bottom wall of the base, a sleeve is fixedly mounted on the output end of the motor, the sleeve is fixedly connected to the box, a rotating plate is fixedly mounted on the side wall of the sleeve, an internal gear is fixedly mounted on the top wall of the rotating plate, a first gear is arranged on the top wall of the rotating plate, an inner rod is rotatably mounted on the inner side wall of the sleeve, a rotating plate is also fixedly mounted on the side wall of the inner rod, an internal gear is also fixedly mounted on the bottom wall of the rotating plate, a second gear is arranged on the bottom wall of the rotating plate above, the second gear is meshed with the first gear, and a sieve barrel is fixedly mounted on the top wall of the inner rod.

[0008] In some embodiments, the first gears and the second gears are staggered.

[0009] In some embodiments, a protective cover is fixedly mounted on the inner bottom wall of the box body, and the two rotating plates are both arranged inside the protective cover.

[0010] In some embodiments, two fixing plates are fixedly mounted on the side wall of the protective cover, wherein the bottom wall of one fixing plate is connected to the top wall of the first gear, and the top wall of the other fixing plate is connected to the bottom wall of the second gear.

[0011] In some embodiments, a slide groove is provided on the inner side wall of the box body, an annular plate is fixedly mounted on the outer side wall of the slide groove, two slide plates are fixedly mounted on the side wall of the annular plate, and the slide plates are slidably mounted on the inner side wall of the slide groove.

[0012] In some embodiments, a baffle is disposed inside the screen barrel.

[0013] Compared with the prior art, the utility model has the following significant advantages:

[0014] First, in the utility model, the valve is placed inside the screen barrel, and then the baffle is placed, and the motor is started. The motor drives the sleeve to rotate, and the rotation of the sleeve drives the box to rotate, so that the cleaning liquid inside the box rotates, and at the same time, the rotation of the sleeve drives the rotating plate to rotate, and the rotation of the rotating plate drives the first gear to rotate, and the rotation of the first gear drives the second gear to rotate, and the rotation of the second gear drives the upper rotating plate to rotate, thereby driving the inner rod to rotate, so that the screen barrel fixedly connected to the inner rod rotates, so that the rotation directions of the screen barrel and the box are opposite, which increases the flushing force of the valve, enhances the cleaning effect of the valve, and improves the cleaning efficiency of the valve; solves the problem of low cleaning efficiency of existing valve cleaning equipment.

[0015] Second: In the utility model, during the rotation of the screen barrel, the box body and the screen barrel are also rotating, and in the opposite direction to the rotation direction of the screen barrel. The slide plate is slidably installed on the inner side wall of the slide slot, so that the screen barrel is more stable during rotation, thereby improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The utility model is further explained below in conjunction with the accompanying drawings and embodiments:

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 It is a schematic diagram of the internal structure of the utility model;

[0019] Figure 3 It is a partially exploded schematic diagram of the utility model.

[0020] Description of reference numerals:

[0021] 1. Box body; 11. Box door; 2. Base; 3. Motor; 31. Sleeve; 32. Inner rod; 4. Rotating plate; 41. Internal gear; 5. Slide; 6. Protective cover; 61. Fixed plate; 62. First gear; 63. Second gear; 7. Screen barrel; 71. Ring plate; 72. Slide plate. DETAILED DESCRIPTION

[0022] The utility model is described in detail below, and the technical solutions in the embodiments of the utility model are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] The utility model provides a valve cleaning device through improvement. The technical solution of the utility model is:

[0024] like Figure 1 - Figure 3 As shown, a valve cleaning device comprises a base 2, a box body 1 is fixedly arranged on the top wall of the base 2, a cleaning liquid is placed inside the box body 1, a box door 11 is hingedly connected to the top wall of the box body 1, and a motor 3 is also included;

[0025] The motor 3 is fixedly mounted on the bottom wall of the base 2, and a sleeve 31 is fixedly mounted on the output end of the motor 3. The sleeve 31 penetrates the box body 1 and extends to the inside of the box body 1. The sleeve 31 is fixedly connected to the box body 1. A rotating plate 4 is fixedly mounted on the side wall of the sleeve 31. An internal gear 41 is fixedly mounted on the top wall of the rotating plate 4. A first gear 62 is provided on the top wall of the rotating plate 4. The first gear 62 is meshed with the internal gear 41. An inner rod 32 is rotatably mounted on the inner side wall of the sleeve 31. The rotating plate 4 is also fixedly mounted on the side wall of the inner rod 32. The bottom wall of the rotating plate 4 The inner gear 41 is also fixedly installed on the surface, and the bottom end wall of the rotating plate 4 above is provided with a second gear 63, the second gear 63 is meshed with the inner gear 41 above, the second gear 63 is meshed with the first gear 62, and the first gear 62 and the second gear 63 are staggered. The two inner gears 41 and the first gear 62 and the second gear 63 are arranged so that the rotation direction of the sieve barrel 7 is opposite to that of the box body 1. The inner bottom end wall of the box body 1 is fixedly installed with a protective cover 6, and the two rotating plates 4 are arranged inside the protective cover 6. The side wall of the protective cover 6 is fixedly installed. There are two fixing plates 61, the bottom wall of one fixing plate 61 is connected to the top wall of the first gear 62, and the top wall of the other fixing plate 61 is connected to the bottom wall of the second gear 63. The first gear 62 and the second gear 63 are fixed by the setting of the fixing plate 61. The top wall of the inner rod 32 is fixedly installed with a sieve barrel 7, and a baffle is provided inside the sieve barrel 7. The valve placed inside the sieve barrel 7 is limited by the setting of the baffle; the valve is placed inside the sieve barrel 7, and then the baffle is placed, the motor 3 is started, and the motor 3 drives the sleeve 3 1 rotates, the sleeve 31 rotates to drive the box body 1 to rotate, so that the cleaning liquid inside the box body 1 rotates, and at the same time, the sleeve 31 rotates to drive the rotating plate 4 to rotate, and the rotating plate 4 rotates to drive the first gear 62 to rotate, and the first gear 62 rotates to drive the second gear 63 to rotate, and the second gear 63 rotates to drive the upper rotating plate 4 to rotate, thereby driving the inner rod 32 to rotate, so that the sieve barrel 7 fixedly connected to the inner rod 32 rotates, so that the rotation direction of the sieve barrel 7 is opposite to that of the box body 1, thereby increasing the flushing force on the valve, enhancing the cleaning effect of the valve, and improving the cleaning efficiency of the valve.

[0026] like Figure 2 As shown, in one embodiment, a slide groove 5 is opened on the inner side wall of the box body 1, and an annular plate 71 is fixedly installed on the outer side wall of the slide groove 5. Two slide plates 72 are fixedly installed on the side wall of the annular plate 71. The slide plate 72 is slidably installed on the inner side wall of the slide groove 5. The arrangement of the annular plate 71 and the slide plate 72 makes the rotation of the sieve barrel 7 more stable; during the rotation of the sieve barrel 7, the box body 1 and the sieve barrel 7 are also rotating, and in the opposite direction to the rotation direction of the sieve barrel 7. The slide plate 72 is slidably installed on the inner side wall of the slide groove 5, so that the sieve barrel 7 is more stable when rotating, thereby improving the stability of the device.

[0027] The specific working method is: place the valve inside the sieve barrel 7, then place the baffle, start the motor 3, the motor 3 drives the sleeve 31 to rotate, the rotation of the sleeve 31 drives the box body 1 to rotate, so that the cleaning liquid inside the box body 1 rotates, and at the same time, the rotation of the sleeve 31 drives the rotating plate 4 to rotate, the rotation of the rotating plate 4 drives the first gear 62 to rotate, the rotation of the first gear 62 drives the second gear 63 to rotate, and the rotation of the second gear 63 drives the upper rotating plate 4 to rotate, thereby driving the inner rod 32 to rotate, so that the sieve barrel 7 fixedly connected to the inner rod 32 rotates, so that the rotation direction of the sieve barrel 7 is opposite to that of the box body 1, thereby increasing the flushing force of the valve, enhancing the cleaning effect of the valve, and improving the cleaning efficiency of the valve.

[0028] The technical means disclosed in the utility model are not limited to the technical means disclosed in the above technical means, but also include technical solutions composed of equivalent replacement of the above technical features. Matters not covered in the utility model belong to the common knowledge of those skilled in the art.

Claims

1. A valve cleaning device, comprising a base (2), a box body (1) being fixedly arranged on the top wall of the base (2), and a box door (11) being hingedly connected to the top wall of the box body (1), characterized in that: Also includes; A motor (3) is fixedly mounted on the bottom wall of the base (2); a sleeve (31) is fixedly mounted on the output end of the motor (3); the sleeve (31) is fixedly connected to the housing (1); a rotating plate (4) is fixedly mounted on the side wall of the sleeve (31); an internal gear (41) is fixedly mounted on the top wall of the rotating plate (4); a first gear (62) is arranged on the top wall of the rotating plate (4); an inner rod (32) is rotatably mounted on the inner side wall of the sleeve (31); a rotating plate (4) is also fixedly mounted on the side wall of the inner rod (32); an internal gear (41) is also fixedly mounted on the bottom wall of the rotating plate (4); a second gear (63) is arranged on the bottom wall of the rotating plate (4) located above; the second gear (63) is meshed with the first gear (62); and a sieve barrel (7) is fixedly mounted on the top wall of the inner rod (32).

2. A valve cleaning device according to claim 1, characterized in that: The first gears (62) and the second gears (63) are arranged in an alternating manner.

3. A valve cleaning device according to claim 1, characterized in that: A protective cover (6) is fixedly mounted on the inner bottom wall of the box body (1), and the two rotating plates (4) are both arranged inside the protective cover (6).

4. A valve cleaning device according to claim 3, characterized in that: Two fixing plates (61) are fixedly mounted on the side wall of the protective cover (6), wherein the bottom wall surface of one fixing plate (61) is connected to the top wall surface of the first gear (62), and the top wall surface of the other fixing plate (61) is connected to the bottom wall surface of the second gear (63).

5. A valve cleaning device according to claim 1, characterized in that: The inner side wall of the box body (1) is provided with a slide groove (5), the outer side wall of the slide groove (5) is fixedly mounted with an annular plate (71), the side wall of the annular plate (71) is fixedly mounted with two slide plates (72), and the slide plates (72) are slidably mounted on the inner side wall of the slide groove (5).

6. A valve cleaning device according to claim 1, characterized in that: A baffle is provided inside the screen barrel (7).

Citation Information

Patent Citations

  • Corrosion-resistant valve surface cleaning equipment

    CN212550848U