Production forming equipment for anti-deformation pipe fittings
By designing a deformation-resistant pipe fitting production and forming equipment that supports straightening, and using rotating grooves and straightening wheels to straighten the pipe fittings, the problem of deformation and bending of pipe fittings in existing equipment is solved, and the deformation resistance and processing efficiency of pipe fittings are improved.
Patent Information
- Application Number
- CN202420859277.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-24
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-04-24
AI Technical Summary
The existing production and forming equipment for resistant deformation pipe fittings does not support straightening of pipe fittings, resulting in deformation and bending due to uneven stress during processing, resulting in scrapping.
A production forming equipment including a mounting frame, a rotating groove, an extrusion mold, a positioning plate, a straightening wheel, a conveying assembly and a straightening assembly are designed. The movement of the pipe fittings is in contact with the calibration wheel, which drives the calibration wheel to rotate. Multiple rotating calibration wheels straighten the pipe fittings to ensure that the pipe fittings are subjected to uniform force during processing.
It effectively solves the deformation and bending problem caused by bending of pipe fittings during processing, improves the deformation resistance of pipe fittings, and reduces the scrap rate of pipe fittings.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of manufacturing anti-deformation pipe fittings, in particular to production and molding equipment for anti-deformation pipe fittings. Background Art
[0002] Anti-deformation pipes usually refer to a special type of pipe used in a pipeline system for conveying fluids. Their design and structure can resist deformation and pressure, ensuring the stability and safety of the pipeline system. These pipeline systems are usually used in industries such as industry, chemical industry, petroleum, and natural gas, which have high requirements for the stability and reliability of the pipeline system. Anti-deformation pipe fittings are generally formed by extrusion and cold drawing. Because the anti-deformation steel is different from the traditional cylindrical pipe fittings in structure, it has stronger anti-deformation performance than traditional cylindrical pipe fittings in daily use.
[0003] The production and forming equipment of the anti-deformation pipe fittings in the prior art generally places the pipe fittings to be processed on the surface of the equipment, drives the pipe fittings to move by extrusion, inserts one end of the pipe fittings into the inner wall of the extrusion die, and deforms the pipe fittings through mutual extrusion between the extrusion die and the pipe fittings, thereby improving the anti-deformation performance of the pipe fittings. However, since the production and forming equipment of the anti-deformation pipe fittings in the prior art does not support straightening of the pipe fittings, when the pipe fittings are processed, if the pipe fittings have a certain bending curvature or one end is raised, when the equipment extrude the bent pipe fittings, the pipe fittings will be deformed and bent due to extrusion due to uneven force on the pipe fittings, thereby causing the pipe fittings to be scrapped. Utility Model Content
[0004] The utility model provides a production and forming device for anti-deformation pipe fittings, which has the advantage of straightening, so as to solve the problem that the production and forming device for anti-deformation pipe fittings in the prior art does not support the straightening of the pipe fittings, resulting in that when the pipe fittings are processed, if the pipe fittings have a certain bending curvature or one end is tilted, when the equipment extrude the bent pipe fittings, the pipe fittings will be deformed and bent due to extrusion due to uneven force on the pipe fittings, thereby causing the pipe fittings to be scrapped.
[0005] In order to achieve the purpose of straightening, the utility model provides the following technical solutions: a production and molding equipment for anti-deformation pipe fittings, including a mounting frame and a rotating groove, the rotating groove is arranged on the top surface of the mounting frame, the top surface of the mounting frame is installed with an extrusion die, the top surface of the mounting frame is installed with a positioning plate, the inner wall and one side surface of the positioning plate are both installed with straightening wheels, the top surface of the mounting frame is installed with a conveying component, and the top surface of the mounting frame is installed with a straightening component.
[0006] As a preferred technical solution of the utility model, there are two rotating grooves, which are equidistantly distributed on the top surface of the mounting frame; there are two positioning plates, which are equidistantly distributed on the top surface of the mounting frame; there are ten straightening wheels, which are grouped into five and distributed on one side surface of the two positioning plates; the straightening wheels are movably and rotatably connected to the positioning plates.
[0007] As a preferred technical solution of the utility model, the conveying assembly includes a motor, a transmission shaft is installed on the top surface of the motor, an extrusion plate is installed on the top surface of the rotating groove, an extrusion groove is opened on the outer surface of the extrusion plate, a latch is installed on the top surface of the extrusion plate, a track disc is installed on the top surface of the extrusion plate, and the motor is installed on the top surface of the inner wall of the mounting frame.
[0008] As a preferred technical solution of the utility model, there are two extrusion plates, and the two extrusion plates are respectively distributed on the inner walls of the two rotating grooves. The outer surface of each extrusion plate is provided with an extrusion groove. The extrusion plate is in movable rotational contact with the inner wall of the rotating groove, and the top surface of each extrusion plate is installed with a locking tooth.
[0009] As a preferred technical solution of the utility model, the transmission shaft is connected to the output end of the motor, the other end of the transmission shaft extends from the bottom surface of the mounting frame to the top surface thereof, the transmission shaft is fixedly connected to the bottom surface of the extrusion plate, and a track disc is installed on the top surface of each extrusion plate.
[0010] As a preferred technical solution of the utility model, the straightening assembly includes a rotating shaft, a rubber track is installed on the outer surface of the rotating shaft, a gear is installed on the top surface of the rotating shaft, a transmission plate is installed on the top surface of the gear, a transmission track is installed on the outer surface of the transmission plate, and the rotating shaft is installed on the top surface of the positioning plate.
[0011] As a preferred technical solution of the utility model, two rotating shafts are distributed on the top surface of each positioning plate, and a rubber track is distributed on the outer surface of the two rotating shafts respectively, and the inner wall of the rubber track is in active contact with the outer surface of the rotating shaft; a transmission disk is distributed on the top surface of one of the rotating shafts respectively, and a transmission belt is distributed on the outer surface of each transmission disk respectively, and the inner wall of the transmission belt is in active contact with the outer surface of the track disk.
[0012] Compared with the prior art, the utility model provides a production and molding equipment for anti-deformation pipe fittings, which has the following beneficial effects:
[0013] The production and forming equipment for anti-deformation pipe fittings contacts the straightening wheel through the movement of the pipe fitting and drives the straightening wheel to rotate, and the multiple rotating straightening wheels straighten the pipe fitting by rotation, thereby compensating for the problem that when the production and forming equipment for deformed pipe fittings in the prior art extrude the pipe fittings, if one end of the pipe fitting or the whole pipe fitting has a certain bending angle, one end of the pipe fitting cannot be aligned with the inner wall of the extrusion die when moving, resulting in the need to straighten the pipe fitting in advance when processing the pipe fitting. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the external structure of the utility model;
[0015] Figure 2 This is a schematic diagram of the external structure of the utility model from another angle;
[0016] Figure 3 This is a schematic diagram of the internal structure of the utility model;
[0017] Figure 4 This is a schematic diagram of the internal structure of another corner of the utility model;
[0018] Figure 5 This is a schematic diagram of the structure of the straightening assembly of the utility model;
[0019] Figure 6 This is a schematic diagram of the structure of the conveying component of the utility model.
[0020] In the figure: 1. mounting frame; 2. rotating groove; 3. extrusion die; 4. positioning plate; 5. straightening wheel; 6. motor; 7. transmission shaft; 8. extrusion plate; 9. extrusion groove; 10. latching teeth; 11. rotating shaft; 12. rubber crawler track; 13. gear; 14. transmission disc; 15. transmission crawler track; 16. crawler disc. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] Embodiment 1
[0023] See also Figure 1-Figure 3The utility model discloses a production and molding equipment for anti-deformation pipe fittings, including a mounting frame 1 and a rotating groove 2, the rotating groove 2 is arranged on the top surface of the mounting frame 1, an extrusion die 3 is installed on the top surface of the mounting frame 1, a positioning plate 4 is installed on the top surface of the mounting frame 1, straightening wheels 5 are installed on the inner wall and one side surface of the positioning plate 4, a conveying component is installed on the top surface of the mounting frame 1, and a straightening component is installed on the top surface of the mounting frame 1.
[0024] There are two rotating grooves 2, which are equidistantly distributed on the top surface of the mounting frame 1. There are two positioning plates 4, which are equidistantly distributed on the top surface of the mounting frame 1. There are ten straightening wheels 5, which are grouped into five and distributed on one side surface of the two positioning plates 4. The straightening wheels 5 are movably and rotatably connected to the positioning plates 4.
[0025] The conveying assembly includes a motor 6, a transmission shaft 7 is installed on the top surface of the motor 6, an extrusion plate 8 is installed on the top surface of the rotating groove 2, an extrusion groove 9 is opened on the outer surface of the extrusion plate 8, a latch tooth 10 is installed on the top surface of the extrusion plate 8, a track disc 16 is installed on the top surface of the extrusion plate 8, and the motor 6 is installed on the top surface of the inner wall of the mounting frame 1.
[0026] There are two extrusion plates 8, which are respectively distributed on the inner walls of the two rotating grooves 2. An extrusion groove 9 is opened on the outer surface of each extrusion plate 8. The extrusion plate 8 is in movable rotational contact with the inner wall of the rotating groove 2, and a latch tooth 10 is installed on the top surface of each extrusion plate 8.
[0027] The transmission shaft 7 is connected to the output end of the motor 6, and the other end of the transmission shaft 7 extends from the bottom surface of the mounting frame 1 to its top surface. The transmission shaft 7 is fixedly connected to the bottom surface of the extrusion plate 8, and a track disc 16 is installed on the top surface of each extrusion plate 8.
[0028] The pushed-out pipe will move between the two positioning plates 4, and a straightening wheel 5 is installed on one side of the positioning plate 4. At this time, the moving pipe will contact the straightening wheel 5, and the straightening wheel 5 will rotate through the movement of the pipe. The straightening wheels 5 will straighten the pipe by rotating.
[0029] Embodiment 2
[0030] Based on the above embodiment 1, please refer to FIG. Figure 4-Figure 6 The straightening assembly includes a rotating shaft 11, a rubber track 12 is installed on the outer surface of the rotating shaft 11, a gear 13 is installed on the top surface of the rotating shaft 11, a transmission disc 14 is installed on the top surface of the gear 13, a transmission track 15 is installed on the outer surface of the transmission disc 14, and the rotating shaft 11 is installed on the top surface of the positioning plate 4.
[0031] Two rotating shafts 11 are distributed on the top surface of each positioning plate 4, and a rubber track 12 is distributed on the outer surface of the two rotating shafts 11. The inner wall of the rubber track 12 is in active contact with the outer surface of the rotating shaft 11. A transmission disc 14 is distributed on the top surface of one of the rotating shafts 11, and a transmission track 15 is distributed on the outer surface of each transmission disc 14. The inner wall of the transmission track 15 is in active contact with the outer surface of the track disc 16.
[0032] The rotating rubber track 12 will push the pipe to move. At this time, the pushed pipe will move along the mounting frame 1, and finally one end of the pipe will be inserted into the inner wall of the extrusion die 3. The outer surface of the pipe and the inner wall of the extrusion die 3 will be squeezed against each other, so that the pipe will be deformed on the inner wall of the extrusion die 3. At this time, the extruded pipe will be subjected to different forces during use than ordinary pipes due to the change in contour, thereby improving the anti-deformation performance of the pipe.
[0033] The working principle and use process of the utility model: when it is necessary to use the anti-deformation pipe production forming equipment, the motor 6 is started at this time. When the motor 6 is started, the transmission shaft 7 installed at its output end will be driven to rotate, and the top surface of the transmission shaft 7 is fixedly connected to the extrusion plate 8, so when the transmission shaft 7 rotates, the extrusion plate 8 will be driven to rotate on the inner wall of the rotating groove 2, and the top surface of the extrusion plate 8 is equipped with a latch 10, and the latch 10 is meshed with the latch 10 installed on the top surface of the other extrusion plate 8, so when one extrusion plate 8 rotates, the other extrusion plate 8 will be driven to rotate through the latch 10. When the two extrusion plates 8 rotate at the same time, one end of the metal tube is inserted between the two extrusion plates 8. Because one side surface of the two extrusion plates 8 is provided with an extrusion groove 9, the two rotating extrusion plates 8 will push the metal tube out from the other end through rotational friction. At this time, the pushed-out pipe will move between the two positioning plates 4, and a straightening wheel 5 is installed on one side surface of the positioning plate 4. At this time, the moving pipe will contact with the straightening wheel 5, and the straightening wheel 5 will be driven to rotate through the movement of the pipe, and the multiple rotating straightening wheels 5 will straighten the pipe by rotation.
[0034] When the pipe is inserted between the two positioning plates 4, it contacts the outer surface of the rubber crawler 12, and the inner wall of the rubber crawler 12 is installed with a rotating shaft 11, and the top surface of the rotating shaft 11 is installed with a transmission disc 14 and a transmission crawler 15. The inner wall of the transmission crawler 15 contacts the outer surface of the crawler disc 16, so when the extrusion plate 8 rotates, the crawler disc 16 is driven to rotate, and the transmission crawler 15 drives the transmission disc 14 to rotate. At this time, the transmission disc 14 driven by the rotation drives the rotating shaft 11 installed on its bottom surface and the transmission disc 14 installed on its outer surface. The rubber track 12 rotates, and the outer surface of the rubber track 12 contacts the outer surface of the pipe. The rotating rubber track 12 pushes the pipe to move, and the pushed pipe moves along the mounting frame 1, and finally one end of the pipe is inserted into the inner wall of the extrusion die 3. The outer surface of the pipe and the inner wall of the extrusion die 3 are squeezed against each other, so that the pipe is deformed on the inner wall of the extrusion die 3. The extruded pipe is subjected to different forces during use than ordinary pipes due to the change in contour, thereby improving the anti-deformation performance of the pipe.
Claims
1. A production and forming device for anti-deformation pipe fittings, comprising a mounting frame (1) and a rotation groove (2), wherein the rotation groove (2) is arranged on the top surface of the mounting frame (1), characterized in that: An extrusion die (3) is mounted on the top surface of the mounting frame (1), a positioning plate (4) is mounted on the top surface of the mounting frame (1), straightening wheels (5) are mounted on the inner wall and one side surface of the positioning plate (4), a conveying assembly is mounted on the top surface of the mounting frame (1), and a straightening assembly is mounted on the top surface of the mounting frame (1).
2. The production and molding equipment for anti-deformation pipe fittings according to claim 1 is characterized in that: There are two rotating grooves (2), which are equidistantly distributed on the top surface of the mounting frame (1); there are two positioning plates (4), which are equidistantly distributed on the top surface of the mounting frame (1); there are ten straightening wheels (5), which are arranged in groups of five on one side surface of two positioning plates (4); and the straightening wheels (5) are movably and rotatably connected to the positioning plates (4).
3. The production and molding equipment for anti-deformation pipe fittings according to claim 1 is characterized in that: The conveying assembly comprises a motor (6), a transmission shaft (7) is mounted on the top surface of the motor (6), an extrusion plate (8) is mounted on the top surface of the rotating groove (2), an extrusion groove (9) is provided on the outer surface of the extrusion plate (8), a latching tooth (10) is mounted on the top surface of the extrusion plate (8), a track disc (16) is mounted on the top surface of the extrusion plate (8), and the motor (6) is mounted on the top surface of the inner wall of the mounting frame (1).
4. The production and molding equipment for anti-deformation pipe fittings according to claim 3 is characterized in that: There are two extrusion plates (8), which are respectively distributed on the inner walls of the two rotating grooves (2). The outer surface of each extrusion plate (8) is provided with an extrusion groove (9). The extrusion plate (8) is in movable rotational contact with the inner wall of the rotating groove (2), and the top surface of each extrusion plate (8) is provided with a latching tooth (10).
5. The production and forming equipment for anti-deformation pipe fittings according to claim 3 is characterized in that: The transmission shaft (7) is connected to the output end of the motor (6), the other end of the transmission shaft (7) extends from the bottom surface of the mounting frame (1) to the top surface thereof, the transmission shaft (7) is fixedly connected to the bottom surface of the extrusion plate (8), and a crawler disc (16) is installed on the top surface of each extrusion plate (8).
6. The production and molding equipment for anti-deformation pipe fittings according to claim 1, characterized in that: The straightening assembly comprises a rotating shaft (11), a rubber track (12) is installed on the outer surface of the rotating shaft (11), a gear (13) is installed on the top surface of the rotating shaft (11), a transmission disc (14) is installed on the top surface of the gear (13), a transmission track (15) is installed on the outer surface of the transmission disc (14), and the rotating shaft (11) is installed on the top surface of a positioning plate (4).
7. The production and molding equipment for anti-deformation pipe fittings according to claim 6, characterized in that: Two rotating shafts (11) are distributed on the top surface of each positioning plate (4), and a rubber track (12) is distributed on the outer surface of the two rotating shafts (11), and the inner wall of the rubber track (12) is in active contact with the outer surface of the rotating shaft (11). A transmission disc (14) is distributed on the top surface of one of the rotating shafts (11), and a transmission track (15) is distributed on the outer surface of each transmission disc (14), and the inner wall of the transmission track (15) is in active contact with the outer surface of the track disc (16).
Citation Information
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