Full-automatic die casting waste removing equipment
By designing fully automatic die-casting waste removal equipment and using stamping devices and guiding funnels to achieve automated storage, the problem of low automation of the water outlet machine in the existing technology is solved, and the production efficiency and automation level are improved.
Patent Information
- Application Number
- CN202420460394.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-11
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-03-11
AI Technical Summary
The existing water outlet removal machine has a low degree of automation, which has caused the waste of waste and the die castings that have been removed from the water outlet are not effectively stored, causing chaos and disorder.
A fully automatic die-casting waste removal equipment is designed, including a chassis, storage box, workbench, positioning fixture, stamping device, material transfer mechanism and sliding chute. The stamping device stamps the products on the positioning fixture. The guide funnel guides the stamped material to fall to the storage box below. The material transfer mechanism and slide chute are used to automatically store and process residual waste.
The automated operation of the die-casting waste removal equipment is realized, the degree of automation is improved, the disorderly arrangement of materials is avoided, the dependence on labor is reduced, and the production efficiency is improved.
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Abstract
Description
Technical Field
[0001] The utility model relates to the field of die-casting production equipment, in particular to a fully automatic die-casting waste removal device. Background Art
[0002] After the die-casting machine produces die-casting products, workers will put the die-castings into storage boxes. After a certain amount is collected, the die-castings are transferred to the connecting assembly line. The connecting assembly line transports the die-castings to the desludging waste machine, and then the desludging waste machine is used to remove the sluice waste on the die-castings. The existing desludging machine has a simple process and a low degree of automation. The sluice slag bag waste and the die-castings after the sluice is removed are not effectively stored and are messy and disorderly. Utility Model Content
[0003] In view of the above-mentioned defects in the prior art, the utility model provides a fully automatic die casting waste removal equipment, and the specific technical solution is as follows:
[0004] A fully automatic die-casting waste removal equipment comprises a chassis, a storage box, a workbench, a positioning fixture, a stamping device, a material transfer mechanism and a chute. A plurality of storage boxes are placed in the middle of the chassis, a workbench is installed on the top of the chassis, a plurality of positioning fixtures are installed in the workbench, the positioning fixtures are used to place products, a material guide funnel is installed next to each positioning fixture, a stamping device is installed in the workbench, the stamping device stamps the product on the positioning fixture, the material guide funnel guides the stamped material to fall into the storage box below, a material transfer mechanism is installed on the rear side of the workbench, and a chute is installed on the right side of the workbench.
[0005] As a preferred solution of the utility model, the storage box includes a first storage box, a second storage box, and a third storage box distributed sequentially from left to right, the positioning jig includes a first positioning jig, a second positioning jig, and a third positioning jig distributed sequentially from left to right, the stamping device includes a first stamping mechanism, a second stamping mechanism, and a third stamping mechanism distributed sequentially from left to right, the positions of the first storage box, the first positioning jig, and the first stamping mechanism correspond to each other, the positions of the second storage box, the second positioning jig, and the second stamping mechanism correspond to each other, and the positions of the third storage box, the third positioning jig, and the third stamping mechanism correspond to each other.
[0006] As a preferred solution of the utility model, the first stamping mechanism performs preliminary stamping on the product on the first positioning jig to remove waste; the waste falls into the first storage box, the material transfer mechanism transports the product on the first positioning jig to the second positioning jig, and the second stamping mechanism performs secondary stamping on the product on the second positioning jig to remove waste; the waste falls into the second storage box, the material transfer mechanism transports the product on the second positioning jig to the third positioning jig, and the third stamping mechanism separates the product on the third positioning jig from the waste; the product falls into the third storage box, and the material transfer mechanism transports the residual waste on the third positioning jig to the slide chute.
[0007] As a preferred solution of the utility model, the first stamping mechanism includes a first upper cylinder, a first upper lifting plate, a first upper pressure block, a first upper stamping cylinder, a first upper punching plate and a first upper punching strip. The first upper cylinder drives the first upper lifting plate to move up and down. The first upper pressure block is installed on one side of the bottom of the first upper lifting plate. The first upper pressure block presses the surface of one side of the product. The first upper stamping cylinder is installed on the other side of the bottom of the first upper lifting plate. The first upper stamping cylinder drives the first upper punching plate to move up and down. The first upper punching strip is installed on the first upper punching plate. The first upper punching strip faces the waste on the side of the product from above.
[0008] As a preferred solution of the utility model, the first stamping mechanism also includes a first lower stamping cylinder, a first lower stamping plate, and a first lower stamping strip. The first lower stamping cylinder is installed on the workbench and close to the jig. The first lower stamping cylinder drives the first lower stamping plate to move up and down. The first lower stamping plate is installed with the first lower stamping strip. The first lower stamping strip faces the waste on the side of the product from below.
[0009] As a preferred solution of the utility model, the first punching mechanism has two groups to remove waste from the outside of the product.
[0010] As a preferred solution of the utility model, the second stamping mechanism includes a second upper cylinder, a lifting seat, a second upper stamping cylinder, a stamping upper center column, a second lower stamping cylinder and a stamping lower center column. The second upper cylinder drives the lifting seat to move up and down. The second upper stamping cylinder is installed at the bottom of the lifting seat. The second upper stamping cylinder drives the stamping upper center column to stamp the waste at the center of the product from above, and the second lower stamping cylinder drives the stamping lower center column to stamp the waste at the center of the product from below.
[0011] As a preferred solution of the utility model, the third stamping mechanism includes a third cylinder, a third lifting plate, a material pressing block, a material pressing column, a product punching cylinder and a product punching block. The third cylinder drives the third lifting plate to move up and down. The material pressing block is installed under the third lifting plate. The material pressing column is installed at the bottom of the material pressing block. The material pressing column presses the middle of the material. The product punching cylinder is installed under the third lifting plate. The product punching cylinder is located on both sides of the material pressing column. The product punching cylinder drives the product punching block to punch the product, so as to separate the product from the waste.
[0012] Beneficial effects: The die-casting waste removal equipment operates automatically, the stamping device stamps the product on the positioning fixture, and the material guide funnel guides the stamped material to fall into the storage box below to complete the automatic storage and avoid disorderly arrangement of materials. The high degree of automation reduces dependence on manual labor and has high production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a three-dimensional diagram of the utility model;
[0014] Figure 2 It is a stereogram of another viewing angle of the present utility model;
[0015] Figure 3 It is a schematic diagram of the installation of each storage box of the utility model;
[0016] Figure 4 It is a schematic diagram of the installation of each punching mechanism of the utility model;
[0017] Figure 5 It is a three-dimensional diagram of the first punching mechanism of the utility model installed on a workbench;
[0018] Figure 6 It is a three-dimensional diagram of the first punching mechanism of the utility model;
[0019] Figure 7 It is a three-dimensional diagram of the second punching mechanism of the utility model;
[0020] Figure 8 It is a three-dimensional diagram of the third punching mechanism of the utility model;
[0021] Fig. 9 It is a structural evolution diagram of the waste removal product of the utility model. DETAILED DESCRIPTION
[0022] The following is a further description of the specific implementation of the present invention in conjunction with the accompanying drawings:
[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc. indicate directions or positional relationships based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the positions or elements referred to must have specific directions, be constructed and operated in specific directions. Therefore, they cannot be understood as limitations on the present invention.
[0024] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0025] like Figure 1 and 2As shown, a fully automatic die-casting waste removal equipment includes a chassis 1, a storage box 2, a workbench 3, a positioning fixture 4, a punching device 5, a material transfer mechanism 6 and a chute 7. A plurality of storage boxes 2 are placed in the middle of the chassis 1, a workbench 3 is installed on the top of the chassis 1, a plurality of positioning fixtures 4 are installed in the workbench 3, the positioning fixture 4 is used to place products, a material guide funnel 8 is installed next to each positioning fixture 4, the bottom of the material guide funnel 8 is opened, a punching device 5 is installed in the workbench 3, the punching device 5 punches the product on the positioning fixture 4, the material guide funnel 8 guides the punched material to fall into the storage box 2 below, a material transfer mechanism 6 is installed on the rear side of the workbench 3, and a chute 7 is installed on the right side of the workbench 3.
[0026] like Figure 3 and 4 As shown, the storage box 2 includes a first storage box 2a, a second storage box 2b, and a third storage box 2c, which are distributed from left to right in sequence. The positioning fixture 4 includes a first positioning fixture 4a, a second positioning fixture 4b, and a third positioning fixture 4c, which are distributed from left to right in sequence. The stamping device 5 includes a first stamping mechanism 5a, a second stamping mechanism 5b, and a third stamping mechanism 5c, which are distributed from left to right in sequence. The positions of the first storage box 2a, the first positioning fixture 4a, and the first stamping mechanism 5a correspond to each other. The positions of the second storage box 2a, the second positioning fixture 4b, and the second stamping mechanism 5b correspond to each other. The positions of the third storage box 2c, the third positioning fixture 4c, and the third stamping mechanism 5c correspond to each other. The first stamping mechanism 5a, the second stamping mechanism 5b, and the third stamping mechanism 5c correspond to stamping the products on the first positioning fixture 4a, the second positioning fixture 4b, and the third positioning fixture 4c, respectively; the materials fall into the first storage box 2a, the second storage box 2b, and the third storage box 2c, respectively.
[0027] Specifically, the first stamping mechanism 5a performs preliminary stamping on the product on the first positioning jig 4a to remove waste; the waste falls into the first storage box 2a, the material transfer mechanism 6 transports the product on the first positioning jig 4a to the second positioning jig 4b, and the second stamping mechanism 5b performs secondary stamping on the product on the second positioning jig 4b to remove waste; the waste falls into the second storage box 2b, the material transfer mechanism 6 transports the product on the second positioning jig 4b to the third positioning jig 4c, and the third stamping mechanism 5c separates the product on the third positioning jig 4c from the waste; the product falls into the third storage box 2c, and the material transfer mechanism 6 transports the residual waste on the third positioning jig 4b to the slide 7, and the material transfer mechanism 6 is a common manipulator structure.
[0028] like Figure 5 and 6As shown, the first stamping mechanism 5a includes a first upper cylinder 51, a first upper lifting plate 52, a first upper pressing block 54, a first upper stamping cylinder 55, a first upper punching plate 56, a first upper punching strip 57, a first lower stamping cylinder 58, a first lower punching plate 59, and a first lower punching strip 510. The first upper cylinder 51 drives the first upper lifting plate 52 to move up and down. The first upper pressing block 54 is installed on one side of the bottom of the first upper lifting plate 52. The first upper pressing block 54 presses the surface of one side of the product. The first upper stamping cylinder 55 is installed on the other side of the bottom of the first upper lifting plate 52. The first upper stamping cylinder 55 drives the first upper punching plate 57 to move up and down. The first upper punching plate The first upper punch strip 57 is installed on 56, and the first upper punch strip 57 faces the waste on the side of the product from above. The first lower punch cylinder 58 is installed on the workbench 3 and close to the fixture. The first lower punch cylinder 58 drives the first lower punch plate 59 to move up and down. The first lower punch plate 59 is installed with the first lower punch strip 510, and the first lower punch strip 510 faces the waste on the side of the product from the first lower side. The first punching mechanism 5a has two groups to remove waste from the outside of the product. Because the die-casting product is one out of two, two groups of first punching mechanisms 5a are required. The first upper punch cylinder 55 and the first lower punch cylinder 58 can be moved multiple times to make the water outlet waste on the outside of the product fall completely.
[0029] like Figure 7 As shown, the second stamping mechanism 5b includes a second upper cylinder 511, a lifting seat 512, a second upper stamping cylinder 513, a stamping upper center column 514, a second lower stamping cylinder 515 and a stamping lower center column 516. The second upper cylinder 511 drives the lifting seat 512 to move up and down. The second upper stamping cylinder 513 is installed at the bottom of the lifting seat 512. The second upper stamping cylinder 513 drives the stamping upper center column 514 to stamp the waste at the center of the product from above. The second lower stamping cylinder 515 drives the stamping lower center column 516 to stamp the waste at the center of the product from below. Multiple actions make the water outlet waste at the center of the product fall completely.
[0030] like Figure 8 As shown, the third stamping mechanism 5c includes a third cylinder 517, a third lifting plate 518, a material pressing block 519, a material pressing column 520, a product punching cylinder 521 and a product punching block 522. The third cylinder 517 drives the third lifting plate 518 to move up and down. The material pressing block 519 is installed below the third lifting plate 518. The material pressing column 519 is installed at the bottom of the material pressing block 519. The material pressing column 519 presses the middle of the material. The product punching cylinder 521 is installed below the third lifting plate 518. The product punching cylinder 521 is located on both sides of the material pressing column 520. The product punching cylinder 521 drives the product punching block 522 to punch the product, so as to separate the product from the waste.
[0031] The above content is a further detailed description of the utility model in combination with specific preferred implementation methods. It cannot be determined that the specific implementation of the utility model is limited to these descriptions. For ordinary technicians in the technical field to which the utility model belongs, without departing from the concept of the utility model, they can also make several simple deductions or substitutions, which should be regarded as belonging to the protection scope of the utility model.
Claims
1. A fully automatic die casting waste removal equipment, characterized by: It includes a chassis, a storage box, a workbench, a positioning fixture, a stamping device, a material transfer mechanism and a slide. Multiple storage boxes are placed in the middle of the chassis, and a workbench is installed on the top of the chassis. Multiple positioning fixtures are installed in the workbench. The positioning fixture is used to place products. A material guide funnel is installed next to each positioning fixture. A stamping device is installed in the workbench. The stamping device stamps the product on the positioning fixture. The material guide funnel guides the stamped material to fall into the storage box below. A material transfer mechanism is installed on the rear side of the workbench, and a slide is installed on the right side of the workbench.
2. The fully automatic die casting waste removal equipment according to claim 1 is characterized in that: The storage box includes a first storage box, a second storage box, and a third storage box distributed from left to right in sequence, the positioning jig includes a first positioning jig, a second positioning jig, and a third positioning jig distributed from left to right in sequence, the stamping device includes a first stamping mechanism, a second stamping mechanism, and a third stamping mechanism distributed from left to right in sequence, the positions of the first storage box, the first positioning jig, and the first stamping mechanism correspond to each other, the positions of the second storage box, the second positioning jig, and the second stamping mechanism correspond to each other, and the positions of the third storage box, the third positioning jig, and the third stamping mechanism correspond to each other.
3. The fully automatic die casting waste removal equipment according to claim 2 is characterized in that: The first punching mechanism performs preliminary punching on the product on the first positioning jig to remove waste; the waste falls into the first storage box, the material transfer mechanism transports the product on the first positioning jig to the second positioning jig, and the second punching mechanism performs secondary punching on the product on the second positioning jig to remove waste; the waste falls into the second storage box, the material transfer mechanism transports the product on the second positioning jig to the third positioning jig, and the third punching mechanism separates the product on the third positioning jig from the waste; the product falls into the third storage box, and the material transfer mechanism transports the residual waste on the third positioning jig to the chute.
4. A fully automatic die casting waste removal device according to claim 2 or 3, characterized in that: The first stamping mechanism includes a first upper cylinder, a first upper lifting plate, a first upper pressure block, a first upper stamping cylinder, a first upper punching plate and a first upper punching strip. The first upper cylinder drives the first upper lifting plate to move up and down. The first upper pressure block is installed on one side of the bottom of the first upper lifting plate. The first upper pressure block presses the surface of one side of the product. The first upper stamping cylinder is installed on the other side of the bottom of the first upper lifting plate. The first upper stamping cylinder drives the first upper punching plate to move up and down. The first upper punching strip is installed on the first upper punching plate. The first upper punching strip faces the waste on the side of the product from above.
5. The fully automatic die casting waste removal equipment according to claim 4 is characterized in that: The first punching mechanism also includes a first lower punching cylinder, a first lower punching plate, and a first lower punching strip. The first lower punching cylinder is installed on the workbench and close to the jig. The first lower punching cylinder drives the first lower punching plate to move up and down. The first lower punching plate is installed with the first lower punching strip. The first lower punching strip faces the waste on the side of the product from below.
6. The fully automatic die casting waste removal equipment according to claim 5, characterized in that: The first punching mechanism has two groups for removing waste from the outside of the product.
7. A fully automatic die casting waste removal device according to claim 2 or 3, characterized in that: The second stamping mechanism includes a second upper cylinder, a lifting seat, a second upper stamping cylinder, a stamping upper center column, a second lower stamping cylinder and a stamping lower center column. The second upper cylinder drives the lifting seat to move up and down. The second upper stamping cylinder is installed at the bottom of the lifting seat. The second upper stamping cylinder drives the stamping upper center column to stamp the waste at the center of the product from above, and the second lower stamping cylinder drives the stamping lower center column to stamp the waste at the center of the product from below.
8. A fully automatic die casting waste removal device according to claim 2 or 3, characterized in that: The third stamping mechanism includes a third cylinder, a third lifting plate, a material pressing block, a material pressing column, a product punching cylinder and a product punching block. The third cylinder drives the third lifting plate to move up and down. The material pressing block is installed under the third lifting plate. The material pressing column is installed at the bottom of the material pressing block. The material pressing column presses the middle of the material. The product punching cylinder is installed under the third lifting plate. The product punching cylinder is located on both sides of the material pressing column. The product punching cylinder drives the product punching block to punch the product, so as to separate the product from the waste.