Connecting pipe welding device
By designing a connecting pipe welding device using hydraulic telescopic rods and electric telescopic rods, the problem of inefficiency when welding pipes of different diameters is solved, automatic alignment and welding of pipes is realized, and welding efficiency and stability are improved.
Patent Information
- Application Number
- CN202420214149.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-01-29
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-01-29
AI Technical Summary
The prior art requires manual alignment and use of different models of fixed instruments when welding pipes of different diameters, resulting in inefficiency.
A joint pipe welding device is designed, using mechanical means such as hydraulic telescopic rods and electric telescopic rods to realize automatic alignment and welding of the pipes, reducing the complexity of manual operation.
Through automatic alignment and welding, the efficiency and stability of pipeline welding are improved and the error rate of manual operation is reduced.
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Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline splicing, in particular to a connecting pipe welding device. Background Art
[0002] The formwork for pouring the floor needs to be supported and fixed, and the inner tube and the outer tube are butt-jointed to form a vertically extended support structure. Now, because the floor is super high, the existing inner tube and the outer tube are not long enough to be lengthened, that is, two inner tubes are spliced to form an extended inner tube, and two outer tubes are spliced to form an extended outer tube;
[0003] After one end of a pipe is shrunk by a shrinking machine, it is butted against another inner pipe and then welded to form an extended pipe. The diameter of the outer pipe is larger than that of the inner pipe. The existing splicing method requires operators to manually align the pipes to be spliced. The pipes after preliminary splicing need to be welded using a fixing device. Pipes of different diameters need to be replaced with different types of fixing devices during the welding process. Alternating splicing of pipes of different diameters is prone to low efficiency.
[0004] In order to solve the above problems, a connecting pipe welding device is proposed in the present application. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the purpose of the present invention is to provide a connecting pipe welding device to overcome the above-mentioned technical problems existing in the prior art.
[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0007] A connecting pipe welding device comprises a base, the outer surface of the base is fixedly connected to a first load-bearing long plate, the outer surface of the first load-bearing long plate is installed with a servo motor, the output end of the servo motor is welded with a disc, the disc is rotatably connected to a side of the first load-bearing long plate away from the servo motor, the outer surface of the disc is fixedly connected to a support plate, the side of the disc away from the servo motor is installed with an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected to a push plate, the top of the support plate is fixedly connected to a bracket, the top of the bracket is welded with a positioning arc plate, A first hydraulic telescopic rod is installed on the outer surface of the positioning arc plate, and the telescopic end of the first hydraulic telescopic rod is fixedly connected to a load-bearing block, and a second hydraulic telescopic rod is installed at the bottom of the load-bearing block, and the telescopic end of the second hydraulic telescopic rod is fixedly connected to an upper limit block, and the top of the support plate is slidably connected to a lower limit block, and a limit rod is welded to the top of the lower limit block, and the limit rod is movably inserted in the inner cavity of the upper limit block, and the top of the base is fixedly connected to a second load-bearing long plate, and an electric welding gun is installed on the inner surface of the second load-bearing long plate, and a wire is installed at the input end of the electric welding gun.
[0008] An arc-shaped baffle is hinged on the top of the second load-bearing long plate, and a round handle is installed on the top of the arc-shaped baffle. By setting the arc-shaped baffle and the round handle, the arc-shaped baffle can be flipped along the top of the first load-bearing long plate and the operator can control the movement of the arc-shaped baffle through the round handle. When the arc-shaped baffle is closed, the light generated during pipeline welding can be blocked as much as possible, thereby minimizing the damage of light radiation to the eyes and skin.
[0009] An exhaust port is provided on the top of the base, a load-bearing plate is welded to the inner surface of the base, a micro motor is installed at the bottom of the load-bearing plate, an exhaust fan is welded to the output end of the micro motor, and the exhaust fan is located in the exhaust port. By arranging the exhaust port, the load-bearing plate, the micro motor and the exhaust fan, starting the micro motor can drive the exhaust fan to rotate and guide the air above the base to pass through the exhaust port, which is beneficial to speed up the air flow speed during pipeline welding and try to avoid the toxic gas generated by electric welding that harms health.
[0010] A purification round box is abutted at the bottom of the base, a purifier is placed on the bottom wall of the inner surface of the purification round box, and a plurality of heat dissipation square holes are opened on the outer surface of the purification round box. By arranging the purification round box, the purifier and the heat dissipation square holes, the gas generated by the electric welding first enters the purification round box under the guidance of the exhaust fan and then passes through the heat dissipation square holes to be discharged to the outside. At the same time, the purifier in the purification round box can absorb harmful gases as much as possible to reduce the concentration of harmful gases in the air.
[0011] A pad is fixedly connected to the bottom of the base, and a bolt is threadedly connected to the inner cavity of the pad. The bolt passes through the pad and is threadedly connected to the purification round box. By arranging the pad and the bolt, the base and the purification round box are kept relatively fixed under the joint action of the pad and the bolt. When the bolt is completely separated from the inside of the purification round box by force, the operator can quickly remove the purification round box and replace the purification agent inside.
[0012] The straight-line distance from the top of the support plate to the top of the load-bearing block is smaller than the straight-line distance from the bottom of the support plate to the top of the base. By setting the height of the support plate, the straight-line distance from the bottom of the support plate to the top of the base is larger, which can avoid the bracket and other parts from colliding with the base during the flipping of the support plate, and avoid accidental damage to the parts above the support plate when flipping.
[0013] The beneficial effects of the utility model are as follows: compared with the prior art, the connecting pipe welding device provided by the utility model can drive the upper limit block to press the pipe tightly against the lower limit block through the telescopic movement of the second hydraulic telescopic rod, and the telescopic movement of the first hydraulic telescopic rod can adjust the horizontal positions of the lower limit block and the upper limit block through the load-bearing block, which is convenient for pipes of different diameters to align with each other, and at the same time, the telescopic movement of the electric telescopic rods on both sides can drive the pipe after shrinking to be connected with the normal pipe through the push plate, and after the servo motor is started, it can drive the connected pipe to flip at a uniform speed through the disc and the support plate, and the electric welding guns on both sides can perform electric welding on the connection parts of the pipes, which is convenient for pipes of different diameters to be quickly aligned with each other, and the stability of the pipes when connected to each other is improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic structural diagram of the bracket, positioning arc plate and related parts provided by the utility model.
[0015] Figure 2 This is a three-dimensional diagram of the connecting pipe welding device provided by the utility model.
[0016] Figure 3 This is a three-dimensional view from another angle of the connecting pipe welding device provided by the utility model.
[0017] Figure 4 The figure is a schematic diagram of the structure of the purification round box provided by the utility model.
[0018] Figure 5 This is an assembly diagram of the load-bearing plate, micro motor and exhaust fan provided by the utility model.
[0019] Explanation of the main component symbols: 1. Base; 2. First load-bearing long plate; 3. Servo motor; 4. Disc; 5. Support plate; 6. Electric telescopic rod; 7. Push plate; 8. Bracket; 9. Positioning arc plate; 10. First hydraulic telescopic rod; 11. Load-bearing block; 12. Second hydraulic telescopic rod; 13. Upper limit block; 14. Lower limit block; 15. Limit rod; 16. Second load-bearing long plate; 17. Electric welding gun; 18. Wire; 19. Arc baffle; 20. Round handle; 21. Exhaust port; 22. Load-bearing plate; 23. Micro motor; 24. Exhaust fan; 25. Purification round box; 26. Purifier; 27. Heat dissipation square hole; 28. Pad; 29. Bolt. DETAILED DESCRIPTION
[0020] The utility model provides a connecting pipe welding device. In order to make the purpose, technical solution and effect of the utility model clearer and more specific, the utility model is further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the protection scope of the utility model.
[0021] See also Figure 1 The utility model provides a connecting pipe welding device, including a base 1, a first load-bearing long plate 2 is fixedly connected to the outer surface of the base 1, a servo motor 3 is installed on the outer surface of the first load-bearing long plate 2, and the servo motor 3 adopts an external power supply; a disc 4 is welded to the output end of the servo motor 3, and the disc 4 is rotatably connected to the side of the first load-bearing long plate 2 away from the servo motor 3, and a support plate 5 is fixedly connected to the outer surface of the disc 4, and the support plate 5 can be driven to rotate by the disc 4 when the servo motor 3 is started. An electric telescopic rod 6 is installed on the side of the disc 4 away from the servo motor 3, and the telescopic length of the electric telescopic rod 6 is less than the length of the support plate 5; a push plate 7 is fixedly connected to the telescopic end of the electric telescopic rod 6, and the push plate 7 is slidably connected to the top of the support plate 5, and starting the electric telescopic rod 6 can drive the push plate 7 to move linearly along the top of the support plate 5.
[0022] Reference Figure 1-2 The top of the support plate 5 is fixedly connected to a bracket 8, and the vertical cross-section of the bracket 8 is L-shaped; a positioning arc plate 9 is welded to the top of the bracket 8, and a first hydraulic telescopic rod 10 is installed on the outer surface of the positioning arc plate 9, and the telescopic end of the first hydraulic telescopic rod 10 is fixedly connected to a load-bearing block 11, and the load-bearing block 11 is slidably connected to the inner cavity of the bracket 8. Starting the first hydraulic telescopic rod 10 can drive the load-bearing block 11 to move horizontally; a second hydraulic telescopic rod 12 is installed at the bottom of the load-bearing block 11, and the telescopic height of the second hydraulic telescopic rod 12 is less than the height of the bracket 8. The telescopic end of the second hydraulic telescopic rod 12 is fixedly connected to an upper limit block 13, and starting the second hydraulic telescopic rod 12 can drive the upper limit block 13 to move up and down.
[0023] Reference Figure 1-2 The top of the support plate 5 is slidably connected with a lower limit block 14, and a limit rod 15 is welded on the top of the lower limit block 14. The limit rod 15 is movably inserted in the inner cavity of the upper limit block 13. When the upper limit block 13 is forced to move horizontally, the lower limit block 14 can be driven to move in the same direction through the limit rod 15. After the upper limit block 13 is forced to drop and close with the lower limit block 14, the pipe to be welded remains stable under the action of the upper limit block 13 and the lower limit block 14; and because the surfaces of the upper limit block 13 and the lower limit block 14 are provided with circular holes of different diameters, the upper limit block 13 and the lower limit block 14 can fix pipes of different diameters. The top of the base 1 is fixedly connected with a second load-bearing long plate 16, and an electric welding gun 17 is installed on the inner surface of the second load-bearing long plate 16. A wire 18 is installed at the input end of the electric welding gun 17. After the electric welding gun 17 is started, the connection of the pipe can be welded.
[0024] Reference Figure 1An arc-shaped baffle 19 is hinged at the top of the second load-bearing long plate 16, and a round handle 20 is installed on the top of the arc-shaped baffle 19. The round handle 20 is installed at the center of the top of the arc-shaped baffle 19. The operator can control the movement of the arc-shaped baffle 19 through the round handle 20. When the arc-shaped baffle 19 is closed, it can block the light generated during pipeline welding as much as possible, thereby minimizing the damage of light radiation to the eyes and skin.
[0025] Reference Figure 1 and Figure 3 An exhaust port 21 is provided at the top of the base 1, and the exhaust port 21 is provided at the center of the top of the base 1. A load-bearing plate 22 is welded to the inner surface of the base 1, and a micro motor 23 is installed at the bottom of the load-bearing plate 22. The micro motor 23 uses an external power supply; an exhaust fan 24 is welded to the output end of the micro motor 23, and the exhaust fan 24 is located in the exhaust port 21. The exhaust fan 24 does not contact the inner wall of the base 1. Starting the micro motor 23 can drive the exhaust fan 24 to rotate. At the same time, the rotation of the exhaust fan 24 can guide the gas flow above the base 1, so as to minimize the concentration of welding smoke in the welding place.
[0026] Reference Figure 4-5 The bottom of the base 1 is in contact with a purification round box 25, and the center point of the purification round box 25 is located in the same straight line as the center point of the base 1; a purifier 26 is placed on the bottom wall of the inner surface of the purification round box 25, and the specific component of the purifier 26 is activated carbon. Activated carbon is a material with extremely high adsorption capacity and can effectively adsorb harmful gases; a plurality of heat dissipation square holes 27 are opened on the outer surface of the purification round box 25, and the rotation of the exhaust fan 24 can guide the gas above the base 1 to enter the purification round box 25 and then be discharged through the heat dissipation square holes 27. After purification by the purifier 26, the concentration of harmful gases in the air is reduced.
[0027] Reference Figure 4 The bottom of the base 1 is fixedly connected with a cushion block 28, and the inner cavity of the cushion block 28 is threadedly connected with a bolt 29. The bolt 29 passes through the cushion block 28 and is threadedly connected with the purification round box 25. The operator can gradually release the fixed state of the purification round box 25 and the base 1 by rotating the bolt 29 counterclockwise, so that the operator can quickly remove the purification round box 25 and replace the purification agent 26. The straight-line distance from the top of the support plate 5 to the top of the load-bearing block 11 is smaller than the straight-line distance from the bottom of the support plate 5 to the top of the base 1.
[0028] Working principle: First, the operator places the shrunken pipe on the top of the two symmetrically distributed lower limit blocks 14 respectively. Then, the operator starts the two symmetrically distributed electric telescopic rods 6. The telescopic movement of the two electric telescopic rods 6 can drive the two push plates 7 to move in opposite directions, so that the shrunken pipe is forced to be quickly inserted into the normal pipe. Then, the operator starts the second hydraulic telescopic rod 12 to drive the upper limit block 13 to move downward. After the upper limit block 13 is forced to move downward and close with the lower limit block 14, the two pipes to be connected to each other remain fixed. The surfaces of the upper limit block 13 and the lower limit block 14 are provided with For circular holes with the same diameter, the upper limit block 13 and the lower limit block 14 can fix pipes of different diameters. The operator needs to further start two symmetrically distributed first hydraulic telescopic rods 10. The telescopic movement of the first hydraulic telescopic rod 10 can drive the upper limit block 13 and the lower limit block 14 to move horizontally through the load-bearing block 11 and the second hydraulic telescopic rod 12. When the center point of the pipe and the center point of the support plate 5 are located in the same vertical plane, the operator starts the servo motor 3 to drive the spliced pipes to rotate at a uniform speed through the disc 4 and the support plate 5, and further starts the electric welding gun 17 to perform electric welding on the joints of the spliced pipes.
[0029] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0030] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection, an electrical connection, or mutual communication; it can be a direct connection, or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0031] It is understandable that those skilled in the art can make equivalent substitutions or changes based on the technical solution and the utility model concept of the utility model, and all these changes or substitutions should fall within the protection scope of the utility model.
Claims
1. A connecting pipe welding device, comprising a base (1), characterized in that: The outer surface of the base (1) is fixedly connected to a first load-bearing long plate (2), a servo motor (3) is installed on the outer surface of the first load-bearing long plate (2), a disc (4) is welded to the output end of the servo motor (3), the disc (4) is rotatably connected to a side of the first load-bearing long plate (2) away from the servo motor (3), the outer surface of the disc (4) is fixedly connected to a support plate (5), the side of the disc (4) away from the servo motor (3) is installed with an electric telescopic rod (6), the telescopic end of the electric telescopic rod (6) is fixedly connected to a push plate (7), the top of the support plate (5) is fixedly connected to a bracket (8), the top of the bracket (8) is welded to a positioning arc plate (9), the outer surface of the positioning arc plate (9) is installed with a first A hydraulic telescopic rod (10), wherein the telescopic end of the first hydraulic telescopic rod (10) is fixedly connected to a load-bearing block (11), a second hydraulic telescopic rod (12) is installed at the bottom of the load-bearing block (11), the telescopic end of the second hydraulic telescopic rod (12) is fixedly connected to an upper limit block (13), the top of the support plate (5) is slidably connected to a lower limit block (14), a limit rod (15) is welded to the top of the lower limit block (14), and the limit rod (15) is movably inserted in the inner cavity of the upper limit block (13), the top of the base (1) is fixedly connected to a second load-bearing long plate (16), an electric welding gun (17) is installed on the inner surface of the second load-bearing long plate (16), and a wire (18) is installed at the input end of the electric welding gun (17).
2. A connecting pipe welding device according to claim 1, characterized in that: The top of the second load-bearing long plate (16) is hinged with an arc-shaped baffle (19), and the top of the arc-shaped baffle (19) is installed with a round handle (20).
3. A connecting pipe welding device according to claim 1, characterized in that: An exhaust port (21) is provided at the top of the base (1), a load-bearing plate (22) is welded to the inner surface of the base (1), a micro motor (23) is installed at the bottom of the load-bearing plate (22), an exhaust fan (24) is welded to the output end of the micro motor (23), and the exhaust fan (24) is located in the exhaust port (21).
4. A connecting pipe welding device according to claim 1, characterized in that: The bottom of the base (1) is in contact with a purification round box (25), a purification agent (26) is placed on the bottom wall of the inner surface of the purification round box (25), and a plurality of heat dissipation square holes (27) are provided on the outer surface of the purification round box (25).
5. A connecting pipe welding device according to claim 4, characterized in that: A cushion block (28) is fixedly connected to the bottom of the base (1), a bolt (29) is threadedly connected to the inner cavity of the cushion block (28), and the bolt (29) passes through the cushion block (28) and is threadedly connected to the purification round box (25).
6. A connecting pipe welding device according to claim 1, characterized in that: The straight-line distance from the top of the support plate (5) to the top of the load-bearing block (11) is smaller than the straight-line distance from the bottom of the support plate (5) to the top of the base (1).