Dismounting device for roll collar protective cap of pinch roll
By designing the driving mechanism and clamping mechanism for pinch roller ring protection cap, the problem of employees being easily scalded when disassembling the high-temperature protective cap is solved, and a safe and efficient disassembly process is achieved.
Patent Information
- Application Number
- CN202420373908.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-02-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-02-28
AI Technical Summary
In the prior art, due to the high temperature during disassembly, employees are prone to scalding during disassembly and lack appropriate tooling support.
A pinch roller ring protective cap removal device is designed, including a driving mechanism and a clamping mechanism. The driving mechanism drives the rotary rod and sleeve to rotate by rotating the first bracelet, and unscrew the high-temperature bolts on the protective cap. The clamping mechanism clamps the high-temperature protective cap through the clamping plate to avoid direct contact with the human body, so as to safely remove the protective cap without affecting the disassembly efficiency.
It effectively prevents employees from being scalded due to high-temperature protective caps during the disassembly, improves the safety of the disassembly process, and maintains an efficient disassembly operation process.
Smart Images

Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of pinch rollers, in particular to the field of disassembly of roller ring protective caps of pinch rollers, and specifically to a disassembly device for a roller ring protective cap of a pinch roller. Background Art
[0002] On a high-speed wire production line, after the wire is rolled in the finishing mill, it needs to be pinched by the pinch rollers before the laying head can complete the transformation from straight pieces to coils. Danieli's intelligent pinch rollers are located between the finishing mill and the laying head. Their main functions are: ① Vibration reduction: Apply a suitable tension to the rolled piece to prevent any vibration generated downstream of the finishing mill from being transmitted to the finishing mill and causing steel to pile up in the waste box; ② Pinch function: Feed the rolled piece to the laying head at a uniform, stable and appropriate speed to ensure that the rolled piece passes through the laying head smoothly.
[0003] At present, Danieli's pinch roller ring cooling method is water cooling, but water cooling will cause the roller ring to rust, so the water cooling is changed to natural cooling, which solves the problem of difficulty in roller ring removal caused by water cooling corrosion. However, due to the use of natural cooling, during the roller ring removal process, the temperature of the roller ring protection cap can reach 200 to 300 degrees. During removal, the high temperature and the lack of suitable tooling cause the workers to work hard and easily get burned. Utility Model Content
[0004] In order to solve the problem of being easily scalded when removing the high-temperature roller ring protection cap in the prior art, the utility model provides a pinch roller ring protection cap removal device. The driving mechanism in the utility model can remove the high-temperature bolt from the protection cap; at the same time, the clamping mechanism can clamp the protection cap, so that the high-temperature protection cap can be easily removed from the roller ring without direct contact with the human body, thereby preventing the human body from being scalded.
[0005] The technical solution adopted by the device for removing the protective cap of the pinch roller ring of the utility model is:
[0006] The utility model provides a device for removing the protective cap of a pinch roller ring, comprising a protective cap, a bolt for fixing the protective cap is arranged at the center position of one side of the protective cap, and a driving mechanism for driving the bolt to rotate, wherein the driving mechanism comprises a sleeve matched with the bolt, a rotating rod is arranged at one side of the sleeve away from the bolt, and a first hand ring is arranged at one end of the rotating rod away from the sleeve;
[0007] A clamping mechanism is arranged on the outside of the driving mechanism. The clamping mechanism comprises a cylinder sleeved on the outside of the driving mechanism. Two clamping plates for clamping the protective cap are arranged in the cylinder.
[0008] In this further technical solution, the protective cap is fixed to the roller ring of the clamping roller by bolts. By rotating the first hand ring in the driving mechanism, the rotating rod and the sleeve can be driven to rotate. The rotating sleeve can unscrew the high-temperature bolt on the protective cap, thereby facilitating the removal of the protective cap from the roller ring. At the same time, the high-temperature protective cap can be clamped by the clamping plate in the clamping mechanism, thereby facilitating the removal of the high-temperature protective cap from the roller ring after the bolt is removed from the protective cap without direct contact with the human body, thereby preventing the human body from being burned.
[0009] Furthermore, the protective cap is provided with a protective cavity, and a through hole communicating with the protective cavity is provided at a position where the bolt is provided on the protective cap, and the bolt passes through the through hole.
[0010] In this further technical solution, the protective cap is sleeved on the roller ring through the protective cavity, and the bolts passing through the through hole can fix the protective cap and the roller ring together.
[0011] Furthermore, one end of the rotating rod away from the sleeve is connected to the first bracelet through a plurality of first connecting rods, and the plurality of first connecting rods are evenly arranged along the circumference of the rotating rod.
[0012] Furthermore, the rotating rod sleeve is provided with a bearing, and the outer ring of the bearing is slidably connected to the inner wall of the cylinder.
[0013] In this further technical solution, the rotating rod can be supported by the provided bearing, thereby facilitating the rotation of the rotating rod.
[0014] Furthermore, a first sliding groove is provided on the inner wall of the cylinder along its length direction, a first sliding block is slidably provided in the first sliding groove, and the first sliding block is connected to the outer ring of the bearing through a second connecting rod.
[0015] In this further technical solution, the first sliding groove and the first sliding block are provided to enable the bearing to move in the cylinder, thereby facilitating the driving mechanism to drive the bolt to rotate while moving toward the outside of the cylinder to unscrew the bolt from the protective cap.
[0016] Furthermore, a vertical plate is arranged at the top of each clamping plate; wherein a bidirectional screw is rotatably arranged in the cylinder, and the bidirectional screw passes through the two vertical plates, and the two vertical plates are respectively located on both sides of the bidirectional screw.
[0017] In this further technical solution, by rotating the bidirectional screw rod, the two vertical plates can be moved closer to or farther away from each other, thereby making the two clamping plates closer to or farther away from each other, so that the two clamping plates clamp the roller ring.
[0018] Furthermore, a second slide groove is provided on the inner wall of the cylinder at a position corresponding to the vertical plate, and a second sliding block matching with the second slide groove is provided on the top of each vertical plate.
[0019] In this further technical solution, the vertical plate is slidably connected to the cylinder by means of a second sliding groove and a second sliding block.
[0020] Furthermore, one end of the bidirectional screw rod extends outside the cylinder and is fixedly sleeved with a second hand wheel.
[0021] In this further technical solution, by providing a second hand wheel, the bidirectional screw rod can be easily rotated, so that the two clamping plates are moved closer to or farther away from each other.
[0022] The beneficial effects of the utility model are:
[0023] 1. In the device for removing the protective cap of the pinch roller ring, the protective cap is fixed to the pinch roller ring by bolts. By rotating the first hand ring in the driving mechanism, the rotating rod and the sleeve can be driven to rotate. The rotating sleeve can unscrew the high-temperature bolt on the protective cap, thereby facilitating the removal of the protective cap from the roller ring; at the same time, the high-temperature protective cap can be clamped by the clamping plate in the clamping mechanism, thereby facilitating the removal of the high-temperature protective cap from the roller ring after the bolt is removed from the protective cap without direct contact with the human body, thereby preventing the human body from being scalded.
[0024] 2. In the device for removing the protective cap of the pinch roller ring, a bearing is slidably arranged in the cylinder body, so that the bearing can move in the cylinder body, thereby facilitating the driving mechanism to drive the bolt to rotate while moving to the outside of the cylinder body to screw the bolt out of the protective cap. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] Figure 1 It is a structural schematic diagram of a pinch roller ring protective cap disassembly device provided by an embodiment of the utility model;
[0026] Figure 2 It is a cross-sectional structural schematic diagram of a driving mechanism and a clamping mechanism of a pinch roller ring protective cap removal device provided by an embodiment of the utility model;
[0027] Figure 3 The utility model is a schematic diagram of the cross-sectional structure of a protective cap of a pinch roller ring protective cap removal device provided in an embodiment of the utility model.
[0028] In the accompanying drawings: 1. protective cap; 2. bolt; 3. driving mechanism; 4. sleeve; 5. rotating rod; 6. first hand ring; 7. clamping mechanism; 8. cylinder; 9. clamping plate; 10. protective cavity; 11. through hole; 12. first connecting rod; 13. bearing; 14. first slide groove; 15. first slider; 16. second connecting rod; 17. vertical plate; 18. bidirectional screw rod; 19. second slide groove; 20. second slider; 21. second hand wheel. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solution and advantages of the utility model clearer, the utility model is further described in detail below in combination with specific implementation methods and with reference to the accompanying drawings. In the following description, the description of the known structure and technology is omitted to avoid unnecessary confusion of the concept of the utility model.
[0030] First reference Figure 1 ,according to Figure 1 It can be seen that the utility model includes a protective cap 1, one side of which is provided with a bolt 2, and the bolt 2 is used to fix the protective cap 1 and the roller ring together. In addition, the utility model also includes a driving mechanism 3 for tightening the bolt 2, and the outer side of the driving mechanism 3 is provided with a clamping mechanism 7 for clamping the protective cap 1.
[0031] The protective cap 1 in the utility model can be referred to when setting it specifically. Figure 3 ,according to Figure 3 It can be seen that a protective cavity 10 is provided in the protective cap 1 , and a through hole 11 communicating with the protective cavity 10 is provided at the center of one side of the protective cap 1 , and the bolt 2 can pass through the through hole 11 and be inserted into the roller ring.
[0032] The driving mechanism 3 in the utility model can be referred to in the specific setting Figure 2 ,according to Figure 2 It can be seen that the driving mechanism 3 includes a sleeve 4 that cooperates with the bolt 2, and a rotating rod 5 is fixedly connected to one side of the sleeve 4. A first hand ring 6 is provided at the end of the rotating rod 5 away from the sleeve 4; the first hand ring 6 and the rotating rod 5 can be connected together through multiple first connecting rods 12 during the specific connection, and the multiple first connecting rings are evenly arranged circumferentially along the end of the rotating rod 5 away from the sleeve 4.
[0033] The clamping mechanism 7 in the present utility model can be further referred to in the specific setting. Figure 2 ,according to Figure 2 It can be seen that the clamping mechanism 7 includes a cylinder 8 sleeved on the outside of the sleeve 4 and the rotating rod 5, and two clamping plates 9 for clamping the protective cap 1 are arranged in the cylinder 8; each clamping plate 9 can be further referred to when specifically connecting with the cylinder 8. Figure 2 The top of each clamping plate 9 is fixedly connected to a vertical plate 17, and a first slide groove 14 is opened at the position of the inner top wall of the cylinder 8 corresponding to the vertical plate 17. The first slide groove 14 is opened along the width direction of the cylinder 8, and the top of each vertical plate 17 is fixedly connected to a second slider 20 that matches the second slide groove 19.
[0034] In the present invention, in order to facilitate the movement of the two clamping plates 9, reference Figure 1 and Figure 2It can be seen that a bidirectional screw rod 18 is rotatably connected to the position of the vertical plate 17 in the cylinder 8. The bidirectional screw rod 18 passes through the two vertical plates 17 and is threadedly connected to the two vertical plates 17. The two vertical plates 17 are respectively located on both sides of the bidirectional screw rod 18. Figure 1 and Figure 2 It can be seen that one end of the bidirectional screw rod 18 extends outside the cylinder 8 and is fixedly connected to the second hand wheel 21 .
[0035] In order to facilitate the support of the rotating rod 5 in this application, continue to refer to Figure 2 A bearing 13 is arranged in the cylinder 8, the rotating rod 5 passes through the inner ring of the bearing 13 and is fixedly connected to the inner ring, and the outer ring of the bearing 13 is connected to the inner wall of the cylinder 8 through a second connecting rod 16; the second connecting rod 16 can be further referred to in the specific setting. Figure 2 ,according to Figure 2 It can be seen that the inner top wall and the inner bottom wall of the cylinder 8 are both provided with a first slide groove 14 at the position corresponding to the second connecting rod 16. The first slide groove 14 is opened along the length direction of the cylinder 8, and each second connecting rod 16 is fixedly connected to one end away from the bearing 13 with a first slider 15 that cooperates with the first slide groove 14.
[0036] The working principle of the device for removing the protective cap of the roller ring of the pinch roller is as follows: when the utility model is used, the bolt 2 is first removed from the protective cap 1, and then the roller ring is inserted into the protective cavity 10 so that the protective cap 1 is put on the roller ring, and then the bolt 2 is passed through the through hole 11 and the bolt 2 is allowed to enter the roller ring, so that the protective cap 1 and the roller ring are fixedly connected together by the bolt 2.
[0037] When the roller ring needs to be disassembled after use, the utility model can be brought close to the roller ring until the roller ring and the protective cap 1 are located in the cylinder 8, and then the second hand wheel 21 is rotated to drive the bidirectional screw 18 to rotate. The rotating bidirectional screw 18 makes the two vertical plates 17 and the two clamping plates 9 approach each other until each clamping plate 9 is tightly fitted with the protective cap 1. At this time, the cylinder 8 and the protective cap 1 are fixedly connected together.
[0038] Then push the first hand ring 6 to move the rotating rod 5, the bearing 13, the second connecting rod 16 and the sleeve 4 toward the direction of the bolt 2 until the sleeve 4 and the bolt 2 fit together, and then rotate the second hand ring to drive the rotating rod 5, the sleeve 4 and the bolt 2 to rotate, thereby screwing the bolt 2 out of the protective cap 1.
[0039] When the bolt 2 is completely screwed out of the protective cap 1, the protective cap 1 can be removed from the roller ring by moving the cylinder 8, so as to facilitate the next step of disassembly of the roller ring.
[0040] In the above embodiment, the utility model provides a device for disassembling the protective cap of the roller ring of a clamping roller. In the utility model, the protective cap is fixed to the roller ring of the clamping roller by bolts. By rotating the first hand ring in the driving mechanism, the rotating rod and the sleeve can be driven to rotate. The rotating sleeve can unscrew the high-temperature bolts on the protective cap, thereby facilitating the removal of the protective cap from the roller ring. At the same time, the high-temperature protective cap can be clamped by the clamping plate in the clamping mechanism, thereby facilitating the removal of the high-temperature protective cap from the roller ring after the bolts are removed from the protective cap without direct contact with the human body, thereby preventing the human body from being burned.
[0041] The above-described embodiments are merely descriptions of preferred implementations of the present invention, and are not intended to limit the concept and scope of the present invention. Without departing from the design concept of the present invention, various modifications and improvements made by ordinary personnel in the field to the technical solution of the present invention should fall within the protection scope of the present invention, and the technical contents of the present invention for protection have been fully recorded in the claims.
Claims
1. A pinch roller ring protective cap removal device, comprising a protective cap (1), wherein a bolt (2) for fixing the protective cap (1) is arranged at a central position on one side of the protective cap (1), and characterized in that: It also comprises a driving mechanism (3) for driving the bolt (2) to rotate, the driving mechanism (3) comprising a sleeve (4) matched with the bolt (2), a rotating rod (5) being arranged on a side of the sleeve (4) away from the bolt (2), and a first hand ring (6) being arranged on an end of the rotating rod (5) away from the sleeve (4); A clamping mechanism (7) is arranged on the outside of the driving mechanism (3), and the clamping mechanism (7) comprises a cylinder (8) sleeved on the outside of the driving mechanism (3), and two clamping plates (9) for clamping the protective cap (1) are arranged inside the cylinder (8).
2. A pinch roller ring protective cap removal device according to claim 1, characterized in that: The protective cap (1) is provided with a protective cavity (10); a through hole (11) communicating with the protective cavity (10) is provided at a position of the protective cap (1) where the bolt (2) is arranged, and the bolt (2) passes through the through hole (11).
3. The device for removing the protective cap of a pinch roller ring according to claim 1, characterized in that: One end of the rotating rod (5) away from the sleeve (4) is connected to the first bracelet (6) via a plurality of first connecting rods (12), and the plurality of first connecting rods (12) are evenly arranged along the circumference of the rotating rod (5).
4. The device for removing the protective cap of a pinch roller ring according to claim 1, characterized in that: The rotating rod (5) is sleeved with a bearing (13), and the outer ring of the bearing (13) is slidably connected to the inner wall of the cylinder (8).
5. A pinch roller ring protective cap removal device according to claim 4, characterized in that: The inner wall of the cylinder (8) is provided with a first sliding groove (14) along its length direction, and a first sliding block (15) is slidably arranged in the first sliding groove (14), and the first sliding block (15) is connected to the outer ring of the bearing (13) through a second connecting rod (16).
6. A pinch roller ring protective cap removal device according to any one of claims 1 to 5, characterized in that: A vertical plate (17) is arranged at the top end of each clamping plate (9); wherein a bidirectional screw rod (18) is rotatably arranged inside the cylinder (8), and the bidirectional screw rod (18) passes through the two vertical plates (17), and the two vertical plates (17) are respectively located on both sides of the bidirectional screw rod (18).
7. A pinch roller ring protective cap removal device according to claim 6, characterized in that: A second slide groove (19) is provided on the inner wall of the cylinder (8) at a position corresponding to the vertical plate (17), and a second sliding block (20) matching with the second slide groove (19) is provided at the top end of each vertical plate (17).
8. The device for removing the protective cap of a pinch roller ring according to claim 6, characterized in that: One end of the bidirectional screw rod (18) extends outside the cylinder (8) and is fixedly sleeved with a second hand wheel (21).