Full-servo application machine protection structure
By designing protective structures in a full servo patch machine, including dust removal and heat dissipation components, the problems of dust lifting and temperature control during use of traditional equipment are solved, and more efficient cleaning and temperature management are achieved.
Patent Information
- Application Number
- CN202421425036.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-20
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-06-20
Smart Images
Figure 00000000_0000_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of applicators, in particular to a protective structure of a full-servo applicator. Background Art
[0002] The full-servo applicator is a highly efficient machine that can be used to accurately attach labels to products during the manufacturing process. It uses advanced full-servo technology and can adjust speed, position and force according to needs to ensure accurate label positioning. This machine has a very high level of automation, which greatly improves production efficiency and accuracy. The working principle of the full-servo applicator is to control the speed and position of the label braking system through an electric servo motor to control the label attachment process. This technology can achieve high-speed and accurate label attachment and improve the operating efficiency of the production line. The full-servo technology can also be adjusted according to different product and label requirements to ensure that each label can be accurately adhered to the correct position. The full-servo applicator is characterized by strong reliability and durability. They usually adopt Manufactured with high-quality materials and components and undergoing strict quality inspection, this machine is also equipped with a professional control system and a user-friendly interface, making operation simpler and more convenient. However, in the use of traditional full-servo applicators, traditional full-servo applicators control the speed and position of the label braking system through an electric servo motor to control the label attachment process to achieve high-speed and accurate attachment. However, the technical problem of traditional full-servo applicators is that when it is in use, the mechanical mechanism of the device will accumulate dust after long-term use, and using a blower to clean the dust will cause the dust to be lifted and scattered on other parts of the device, and the cleaning coverage area is small. When the device is running, since the substrate has a certain extension, it is necessary to ensure the working environment temperature of the equipment to prevent the substrate from being deformed by heat. Utility Model Content
[0003] In order to overcome the problem that in the daily operation of traditional full-servo applicators, the use of a blower to clean dust will cause dust to be raised and the cleaning coverage area is small. When the device is running, the substrate has a certain extension amount, so the working environment temperature of the equipment needs to be guaranteed to prevent the substrate from being deformed by heat.
[0004] In the first aspect of the present disclosure, a protective structure of a full-servo applicator is proposed, which includes a table, an applicator component, an adjustment component, a moving component, a dust removal component, a heat dissipation component and a support component; an applicator component with an application function is arranged above the table, an adjustment component with an adjustment function is arranged on one side of the table, a moving component with a moving function is arranged on the outer side of the adjustment component, a dust removal component with a dust removal function is arranged below the moving component, a heat dissipation component with a heat dissipation function is arranged above the table, and a support component with a supporting function is arranged below the table.
[0005] Preferably, the position of the application component is fixed by a table, the application component can be used to apply the workpiece, the moving component is driven to move linearly by starting the adjustment component, the linear movement of the moving component drives the dust removal component to move linearly, the position of the dust removal component is adjusted by moving the dust removal component up and down, the dust on the device is adsorbed and removed by the dust removal component, the position of the dust removal component can be adjusted to increase the dust removal coverage of the device to improve the cleaning effect, the heat dissipation protection of the device is performed by the heat dissipation component, and the support and shock absorption protection of the device is performed by the support component.
[0006] Preferably, the applying assembly includes a mounting frame and a applying module; the mounting frame is arranged above the table, and the applying module is arranged on one side of the mounting frame. When in use, the position of the applying module is fixed by the mounting frame, and the raw materials can be transported and applied through the applying module.
[0007] Preferably, the adjustment assembly includes a first motor and a first threaded rod; the first motor is arranged on one side of the table, and the first threaded rod is arranged on the output end of the first motor. When in use, the first threaded rod is driven to rotate by starting the first motor.
[0008] Preferably, the moving component includes a connecting frame, a worm gear fan and a dust collection box; a connecting frame is arranged on the outer side of the first threaded rod, the connecting frame and the first threaded rod are threadedly connected, a worm gear fan is arranged on one side of the connecting frame, a dust collection box is arranged above the worm gear fan, and the worm gear fan and the dust collection box are connected by a pipe. When in use, the connecting frame is driven to move linearly by the rotation of the first threaded rod, and the worm gear fan and the dust collection box are driven to move linearly by the linear movement of the connecting frame.
[0009] Preferably, the dust removal assembly includes an electric telescopic rod and a dust collection frame. The electric telescopic rod is arranged below the connecting frame, and the dust collection frame is arranged at one end of the electric telescopic rod. The dust collection frame and the dust collection box are connected by a hose. When in use, the dust collection frame is driven to move up and down by the telescopic movement of the electric telescopic rod. By starting the worm wheel fan, the dust collection frame absorbs the dust on the surface of the applicator and introduces it into the dust collection box through the hose for collection and treatment. By adjusting the position of the dust collection frame, the dust removal coverage of the equipment can be increased to improve the cleaning effect.
[0010] Preferably, the heat dissipation component includes a thermally conductive silicone pad, a thermally conductive aluminum plate, a cooling pipe and a water pump; a thermally conductive silicone pad is arranged above the table plate, a thermally conductive aluminum plate is arranged above the thermally conductive silicone pad, multiple groups of thermally conductive aluminum plates are arranged, a cooling pipe is arranged on the inner side of the thermally conductive aluminum plate, and a water pump is arranged at one end of the cooling pipe. When in use, the heat generated by the equipment is introduced into the thermally conductive aluminum plate through the thermally conductive silicone pad when the equipment is running, and the coolant in the cooling pipe is driven to flow by starting the water pump, thereby taking away the heat on the thermally conductive aluminum plate, thereby performing heat dissipation treatment on the equipment to reduce the temperature of the working environment of the equipment and ensure its normal use.
[0011] Preferably, the support assembly includes a support and a shock-absorbing pad; a support is arranged under the table top, and the support is arranged in multiple groups, and a shock-absorbing pad is arranged at the lower end of the support. When in use, the table top is supported by the support, thereby supporting the equipment, and the support is shock-absorbing by the shock-absorbing pad, thereby shock-absorbing the equipment, thereby improving the stability of the equipment when in use.
[0012] Preferably, the dust removal assembly is arranged on the side of the connecting frame facing the table top.
[0013] Preferably, the mounting bracket is disposed on one side of the table top, and the adjustment assembly is disposed on the other side of the table top opposite to the mounting bracket.
[0014] Preferably, the cooling pipes are evenly arranged on the upper surface of the table.
[0015] According to a second aspect of the present disclosure, a full-servo applicator is proposed, which includes the above-mentioned full-servo applicator protection structure.
[0016] The beneficial effects of the utility model are:
[0017] 1. Compared with the traditional full-servo applicator, the speed and position of the label brake system are controlled by the electric servo motor to control the label attachment process to achieve high-speed and accurate attachment. However, when the traditional full-servo applicator is in use, the mechanical mechanism of the device will accumulate dust after long-term use, and the use of a blower to clean the dust will cause the dust to be lifted and scattered on other parts of the device, and the cleaning coverage area is small. When the device is running, the substrate has a certain extension amount, and the working environment temperature of the equipment needs to be guaranteed to prevent the substrate from being deformed by heat. The device adjusts the position of the dust collection mechanism horizontally and vertically through a linear adjustment mechanism, and adsorbs the dust by adsorption. Then, the heat-conducting structure and water cooling are used to reduce the temperature of the machine during operation, thereby cleaning and heat dissipating the equipment.
[0018] 2. When the equipment is running, the heat generated by the equipment is introduced into the heat-conducting aluminum plate through the thermally conductive silicone pad, and the coolant in the cooling pipe is driven to flow by starting the water pump, so as to take away the heat on the heat-conducting aluminum plate, thereby performing heat dissipation treatment on the equipment to reduce the temperature of the working environment of the equipment and ensure its normal use. The first motor is started to drive the first threaded rod to rotate, and the first threaded rod is driven to drive the connecting frame to move linearly, and the linear movement of the connecting frame drives the worm fan and the dust box to move linearly, and the electric telescopic rod is used to move the dust collection frame up and down, and the worm fan is started to make the dust collection frame absorb the dust on the surface of the applicator and introduce it into the dust collection box through a hose for collection and treatment. By adjusting the position of the dust collection frame, the dust removal coverage of the equipment can be increased to improve the cleaning effect, thereby performing cleaning and heat dissipation protection treatment on the equipment;
[0019] 3. The tabletop is supported by the support, thereby supporting the equipment, and the support is shock-absorbing by the shock-absorbing pad, thereby shock-absorbing the equipment, thereby improving the stability of the equipment during use. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 A first three-dimensional structural schematic diagram of a full-servo applicator protection structure according to an embodiment of the present disclosure is shown;
[0021] Figure 2 A second three-dimensional structural schematic diagram of the full-servo applicator protection structure according to an embodiment of the present disclosure is shown;
[0022] Figure 3 A schematic diagram of a first cross-sectional structure of a full-servo applicator protection structure according to an embodiment of the present disclosure is shown;
[0023] Figure 4 A schematic diagram of a second cross-sectional structure of a full-servo applicator protection structure according to an embodiment of the present disclosure is shown; and
[0024] Explanation of the accompanying drawings: 1. Table; 2. Application assembly; 201. Mounting frame; 202. Application module; 3. Adjustment assembly; 301. First motor; 302. First threaded rod; 4. Moving assembly; 401. Connecting frame; 402. Worm fan; 403. Dust collecting box; 5. Dust removal assembly; 501. Electric telescopic rod; 502. Dust collection frame; 6. Heat dissipation assembly; 601. Thermal conductive silicone pad; 602. Thermal conductive aluminum plate; 603. Cooling pipe; 604. Water pump; 7. Support assembly; 701. Support; 702. Shock-absorbing pad. DETAILED DESCRIPTION
[0025] Embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. Although certain embodiments of the present disclosure are shown in the accompanying drawings, it should be understood that the present disclosure can be implemented in various forms and should not be construed as being limited to the embodiments described herein. On the contrary, these embodiments are provided to provide a more thorough and complete understanding of the present disclosure. It should be understood that the drawings and embodiments of the present disclosure are only for exemplary purposes and are not intended to limit the scope of protection of the present disclosure.
[0026] In the description of the embodiments of the present disclosure, the term "including" and similar terms should be understood as open inclusion, that is, "including but not limited to". The term "based on" should be understood as "based at least in part on". The term "one embodiment" or "the embodiment" should be understood as "at least one embodiment". The terms "first", "second", etc. can refer to different or the same objects. The utility model is further described below in conjunction with the drawings and embodiments.
[0027] The traditional full-servo laminating machine uses a blower to clean dust, which will cause dust to be raised and the cleaning coverage area is small. At the same time, the working environment temperature of the equipment needs to be ensured to prevent the substrate from being deformed by heat. For this purpose, the following embodiments are proposed as solutions.
[0028] It should be noted that “above” or “upper surface” and “below” or “lower surface” in the present disclosure are for the convenience of explanation in conjunction with schematic diagrams, and are not intended to limit the scope of protection of the claims of the present disclosure.
[0029] See also Figure 1 The utility model provides an embodiment: a full-servo applicator protective structure, including a table 1, an applicator component 2, an adjustment component 3, a moving component 4, a dust removal component 5, a heat dissipation component 6 and a support component 7; an applicator component 2 with an application function is arranged above the table 1, an adjustment component 3 with an adjustment function is arranged on one side of the table 1, a moving component 4 with a moving function is arranged on the outer side of the adjustment component 3, a dust removal component 5 with a dust removal function is arranged below the moving component 4, a heat dissipation component 6 with a heat dissipation function is arranged above the table 1, and a support component 7 with a supporting function is arranged below the table 1.
[0030] See also Figure 2-4In this embodiment, the application component 2 includes a mounting frame 201 and an application module 202; a mounting frame 201 is arranged above the table 1, and an application module 202 is arranged on one side of the mounting frame 201. When in use, the position of the application module 202 is fixed by the mounting frame 201, and the raw materials can be transmitted and applied by the application module 202. The adjustment component 3 includes a first motor 301 and a first threaded rod 302; a first motor 301 is arranged on one side of the table 1, and a first threaded rod 302 is arranged at the output end of the first motor 301. When in use, the first motor 301 is started to drive The first threaded rod 302 rotates, and the moving assembly 4 includes a connecting frame 401, a worm fan 402, and a dust box 403; the connecting frame 401 is arranged on the outside of the first threaded rod 302, the connecting frame 401 and the first threaded rod 302 are threadedly connected, a worm fan 402 is arranged on one side of the connecting frame 401, and a dust box 403 is arranged above the worm fan 402. The worm fan 402 and the dust box 403 are connected through a pipeline. When in use, the first threaded rod 302 rotates to drive the connecting frame 401 to move linearly, and the connecting frame 401 moves linearly to drive the worm fan 402 and the dust box 403 to move linearly. In some embodiments, the mounting frame 201 is arranged on one side of the table 1, and the adjustment assembly 3 is arranged on the other side of the table 1 opposite to the mounting frame 201, so that the layout is more reasonable.
[0031] The dust removal component 5 includes an electric telescopic rod 501 and a dust collection frame 502. The electric telescopic rod 501 is arranged below the connecting frame 401. The dust collection frame 502 is arranged at one end of the electric telescopic rod 501. The dust collection frame 502 and the dust collection box 403 are connected by a hose. When in use, the dust collection frame 502 is driven to move up and down by the telescopic movement of the electric telescopic rod 501. By starting the worm fan 402, the dust collection frame 502 absorbs the dust on the surface of the applicator and introduces it into the dust collection box 403 through the hose for collection and treatment. By adjusting the position of the dust collection frame 502, the dust collection coverage of the equipment can be increased to improve the cleaning effect. The heat dissipation component 6 includes a thermal conductive silicone pad 601, a thermal conductive aluminum plate 602, a cooling pipe 603 and a water pump 604; a thermal conductive silicone pad 601 is arranged above the table 1, and a thermal conductive aluminum plate 602 is arranged above the thermal conductive silicone pad 601. The thermal conductive aluminum plate 602 is provided with multiple groups of thermal conductive aluminum plates. A cooling pipe 603 is arranged on the inner side of the plate 602, and a water pump 604 is arranged at one end of the cooling pipe 603. When in use, the heat generated by the device is introduced into the heat-conducting aluminum plate 602 through the heat-conducting silicone pad 601 when the device is running, and the coolant in the cooling pipe 603 is driven to flow by starting the water pump 604, so as to take away the heat on the heat-conducting aluminum plate 602, thereby performing heat dissipation treatment on the device to reduce the temperature of the working environment of the device and ensure its normal use. The support assembly 7 includes a support 701 and a shock-absorbing pad 702; a support 701 is arranged below the table plate 1, and the support 701 is arranged in multiple groups. A shock-absorbing pad 702 is arranged at the lower end of the support 701. When in use, the table plate 1 is supported by the support 701, so as to support the device, and the support 701 is shock-absorbing by the shock-absorbing pad 702, so as to shock-absorbing the device, thereby improving the stability of the device when in use. Preferably, in some embodiments, the dust removal assembly 5 is disposed on the side of the connecting frame 401 facing the table 1. In other embodiments, the cooling pipes 603 are evenly arranged on the upper surface of the table 1 for uniform heat dissipation.
[0032] When working, the table 1 is first supported by the support 701, thereby supporting the device, and the support 701 is shock-absorbing by the shock-absorbing pad 702, thereby shock-absorbing the device.
[0033] After the device is fixed, the heat generated by the device is introduced to the heat-conducting aluminum plate 602 through the heat-conducting silicone pad 601 when the device is running, and the coolant in the cooling pipe 603 is driven to flow by starting the water pump 604, so as to take away the heat on the heat-conducting aluminum plate 602, so as to perform heat dissipation treatment on the device to reduce the temperature of the working environment of the device and ensure its normal use, and the first threaded rod 302 is driven to rotate by starting the first motor 301, and the connecting frame 401 is driven to move linearly by the rotation of the first threaded rod 302, and the worm fan 402 and the dust box 403 are driven to move linearly by the linear movement of the connecting frame 401, and the dust collection frame 502 is driven to move up and down by the telescopic movement of the electric telescopic rod 501;
[0034] After the position of the dust collection frame 502 is adjusted, the worm fan 402 is started to make the dust collection frame 502 absorb the dust on the surface of the applicator and introduce it into the dust collection box 403 through a hose for collection and processing. By adjusting the position of the dust collection frame 502, the dust removal coverage of the equipment can be increased to improve the cleaning effect.
[0035] Through the above steps, the position of the application component 2 is fixed by the table 1, the application component 2 can be used to apply the workpiece, the starting adjustment component 3 is used to drive the moving component 4 to move linearly, the linear movement of the moving component 4 drives the dust removal component 5 to move linearly, the dust removal component 5 is moved up and down to adjust the position of the dust removal component 5, the dust on the equipment is adsorbed and removed by the dust removal component 5, the position of the dust removal component 5 can be adjusted to increase the dust removal coverage of the equipment to improve the cleaning effect, the heat dissipation component 6 is used to perform heat dissipation protection on the equipment, and the support component 7 is used to support and shock-absorbing protection on the equipment.
[0036] It should be noted that the various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same or similar parts between the various embodiments can be referenced to each other. The selection of terms used in this article is intended to best explain the principles, practical applications or technical improvements of each embodiment in the market, or to enable other ordinary technicians in this technical field to understand the various embodiments disclosed in this article.
[0037] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.
Claims
1. A full-servo applicator protective structure, comprising a table (1); characterized in that: The invention also comprises an application component (2), an adjustment component (3), a moving component (4), a dust removal component (5), a heat dissipation component (6) and a support component (7); an application component (2) having an application function is arranged above the table (1), an adjustment component (3) having an adjustment function is arranged on one side of the table (1), a moving component (4) having a moving function is arranged on the outer side of the adjustment component (3), a dust removal component (5) having a dust removal function is arranged below the moving component (4), a heat dissipation component (6) having a heat dissipation function is arranged above the table (1), and a support component (7) having a supporting function is arranged below the table (1).
2. The full-servo applicator protection structure according to claim 1 is characterized in that: The application assembly (2) comprises a mounting frame (201) and an application module (202); the mounting frame (201) is arranged above the table (1), and the application module (202) is arranged on one side of the mounting frame (201).
3. The full-servo applicator protection structure according to claim 1 is characterized in that: The adjustment component (3) comprises a first motor (301) and a first threaded rod (302); the first motor (301) is arranged on one side of the platform (1), and the first threaded rod (302) is arranged at the output end of the first motor (301).
4. The full-servo applicator protection structure according to claim 3 is characterized in that: The moving assembly (4) comprises a connecting frame (401), a worm wheel fan (402) and a dust collecting box (403); the connecting frame (401) is arranged on the outer side of the first threaded rod (302), the connecting frame (401) and the first threaded rod (302) are threadedly connected, a worm wheel fan (402) is arranged on one side of the connecting frame (401), a dust collecting box (403) is arranged above the worm wheel fan (402), and the worm wheel fan (402) and the dust collecting box (403) are connected via a pipeline.
5. The full-servo applicator protection structure according to claim 4 is characterized in that: The dust removal assembly (5) comprises an electric telescopic rod (501) and a dust collection frame (502); the electric telescopic rod (501) is arranged below the connecting frame (401); the dust collection frame (502) is arranged at one end of the electric telescopic rod (501); and the dust collection frame (502) and the dust collection box (403) are connected via a hose.
6. The full-servo applicator protection structure according to claim 1 is characterized in that: The heat dissipation component (6) comprises a heat-conducting silicone pad (601), a heat-conducting aluminum plate (602), a cooling pipe (603) and a water pump (604); a heat-conducting silicone pad (601) is arranged above the platform (1), a heat-conducting aluminum plate (602) is arranged above the heat-conducting silicone pad (601), a plurality of groups of heat-conducting aluminum plates (602) are arranged, a cooling pipe (603) is arranged inside the heat-conducting aluminum plate (602), and a water pump (604) is arranged at one end of the cooling pipe (603).
7. The full-servo applicator protection structure according to claim 1 is characterized in that: The support assembly (7) comprises a support (701) and a shock-absorbing pad (702); a support (701) is arranged below the platform (1), the support (701) is arranged in multiple groups, and a shock-absorbing pad (702) is arranged at the lower end of the support (701).
8. The full-servo applicator protection structure according to claim 5, characterized in that: The dust removal assembly (5) is arranged on the side of the connecting frame (401) facing the table plate (1).
9. The full-servo applicator protection structure according to claim 2 is characterized in that: The mounting frame (201) is arranged on one side of the table top (1), and the adjustment assembly (3) is arranged on the other side of the table top (1) opposite to the mounting frame (201).
10. The full-servo applicator protection structure according to claim 6, characterized in that: The cooling pipes (603) are evenly arranged on the upper surface of the table (1).