Casting online film belt flattening mechanism

By designing a casting online membrane belt flattening mechanism including a U-shaped frame, a connecting mechanism and a flattening assembly on the casting machine, the problem of wrinkles in the film during casting is solved, and effective flattening and winding of the membrane belt is achieved.

CN222540056UActive Publication Date: 2025-02-28HEBEI DONGFANG TAIYANG ELECTRONIC TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421305744.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-02-28
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

Prior Art During the casting process of plastic films, the film is prone to wrinkles, and existing equipment cannot effectively flatten wrinkles or wrinkles at edges that have been generated.

Method used

A casting online membrane tape flattening mechanism is designed, including a U-shaped rack, a connecting mechanism and a flattening assembly installed on the casting machine rack. The flattening assembly consists of a flattening roller and a flattening belt. A plurality of equally spaced rubber bumps are installed on the flattening belt. The flattening belt is driven to rotate by driving the motor and gear transmission mechanism. The rubber bumps come into contact with the surface of the film belt to achieve flattening of the film belt.

Benefits of technology

It effectively solves the problem of wrinkles in the film during the transmission process, and can flatten the wrinkles or wrinkles at the edges that have been generated to ensure that the membrane belt does not wrinkle during the winding process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of flattening mechanisms, and particularly relates to a tape casting online film belt flattening mechanism which comprises a U-shaped frame installed on a tape casting machine rack, a connecting mechanism is arranged on the inner wall of the U-shaped frame, a flattening assembly is arranged on the connecting mechanism, the connecting mechanism comprises transverse plates and a rotating shaft, the four transverse plates are fixedly installed on the inner walls of the two sides of the U-shaped frame, and the rotating shaft is arranged on the U-shaped frame. Four rotating shafts are rotatably installed between the two corresponding transverse plates, the flattening assembly comprises flattening rollers and flattening belts, the flattening rollers are fixedly installed on the rotating shafts, the two corresponding flattening rollers are sleeved with the flattening belts in a transmission mode, and a plurality of rubber protruding blocks are installed on the flattening belts and arranged at equal intervals. The film belt flattening device is reasonable in design, the flattening belts rotate from inside to outside through rotation of the flattening belts, the flattening belts flatten a film belt from the middle to the two sides through the rubber protruding blocks, and therefore the purpose of flattening the film belt can be achieved.
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Description

Technical Field

[0001] The utility model relates to the technical field of flattening mechanisms, in particular to a casting online film belt flattening mechanism. Background Art

[0002] The production methods of plastic film generally include film blowing, extrusion, cast film, etc. The film produced by cast film technology is too thin to wrinkle when it is rolled up, and cannot be rolled up directly.

[0003] At present, a tension-controlled flattening device for casting equipment is disclosed in a Chinese patent announcement with the announcement number CN217867272U, which includes a frame and a roller rotatably connected to the frame, wherein the frame is slidably connected to two telescopic movable rods in the vertical direction, and the two movable rods are respectively located at the two ends of the roller, and the movable rod is rotatably connected to one end of the movable rod close to the roller to cooperate with the roller to press the side of the film, and the frame is provided with a driving assembly for driving the movable rod to slide at both ends of the roller. Under the pressing action of the movable pulley and the roller, the present application makes it difficult for the two sides of the film to deviate, thereby achieving the flattening effect of the film during the traction process.

[0004] In actual use, it is found that when wrinkles have already occurred in the film during transmission or wrinkles have occurred at the edge of the film, the pulleys and rollers are unable to flatten the wrinkles that have already occurred or the wrinkles at the edge due to the limited traction and compression range. Therefore, we proposed a cast-film online film belt flattening mechanism to solve the above problems. Utility Model Content

[0005] The utility model aims to solve the shortcomings in the prior art and proposes a casting online film belt flattening mechanism.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] The film strip flattening mechanism on the cast-film line comprises a U-shaped frame installed on the frame of the cast-film machine, a connecting mechanism is arranged on the inner wall of the U-shaped frame, and a flattening component is arranged on the connecting mechanism;

[0008] The connecting mechanism includes a horizontal plate and a rotating shaft. Four horizontal plates are fixedly installed on the inner walls of both sides of the U-shaped frame, and four rotating shafts are rotatably installed between two corresponding horizontal plates.

[0009] The flattening assembly comprises a flattening roller and a flattening belt. The flattening roller is fixedly mounted on a rotating shaft, and the transmission sleeves of the two corresponding flattening rollers are provided with a flattening belt.

[0010] Preferably, a plurality of rubber protrusions are installed on the flattening belt, and the plurality of rubber protrusions are arranged at equal intervals.

[0011] Preferably, a shell is fixedly mounted on both sides of the U-shaped frame, and a driving motor is fixedly mounted on one side of the shell.

[0012] Preferably, two rotating holes are provided on the inner walls on both sides of the U-shaped frame, a driving shaft is rotatably installed in the rotating hole, and both ends of the driving shaft extend to the outside of the rotating hole.

[0013] Preferably, a transmission mechanism is provided between the drive shaft and the corresponding rotating shaft, and a drive mechanism is provided between the drive shaft and the corresponding drive motor.

[0014] Preferably, the transmission mechanism comprises a driving bevel gear and a driven bevel gear, wherein the driving bevel gear is fixedly mounted on one end of the driving shaft, and the driven bevel gear is fixedly mounted on the corresponding rotating shaft, and the driving bevel gear is meshed with the corresponding driven bevel gear.

[0015] Preferably, the driving mechanism comprises a main gear and a sub gear, wherein the sub gear is fixedly mounted on the other end of the driving shaft, and the main gear is fixedly mounted on the output shaft of the driving motor, and the main gear is meshed with the corresponding sub gear.

[0016] Preferably, a rotation hole is provided on the transverse plate, and the rotation shaft is rotatably connected to the corresponding rotation hole.

[0017] Beneficial effects of the utility model:

[0018] 1. Pass the film belt conveyed by the casting machine through the flattening belt so that the rubber convex blocks are in contact with the upper and lower surfaces of the film belt. The driving motor, the main gear and the sub-gear can drive the driving shaft to rotate, and the driving shaft can provide driving force for the rotation of the flattening belt;

[0019] 2. Through the cooperation of the driving bevel gear and the driven bevel gear, the rotation of the driving shaft can drive the corresponding rotating shaft to rotate, and the rotating shaft drives the flattening belt to rotate through the flattening roller. At this time, the rotation directions of the two flattening belts corresponding to the upper and lower parts of the film belt are opposite. The flattening belt flattens the film belt from the middle to both sides through the rubber bumps, thereby achieving the purpose of flattening the film belt. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a three-dimensional structural schematic diagram of the cast-on-line film strip flattening mechanism proposed by the utility model;

[0021] Figure 2 This is a schematic diagram of the main structure of the cast-film online flattening mechanism proposed by the utility model;

[0022] Figure 3 This is a schematic structural diagram of part A of the cast-film online flattening mechanism proposed by the utility model;

[0023] Figure 4This is a schematic structural diagram of part B of the cast-on-line film strip flattening mechanism proposed in the utility model.

[0024] In the figure: 1. U-shaped frame; 2. connecting mechanism; 3. flattening assembly; 4. housing; 5. driving motor; 6. cross plate; 7. rotating shaft; 8. flattening roller; 9. flattening belt; 10. rubber bump; 11. driven bevel gear; 12. rotating hole; 13. driving shaft; 14. driving bevel gear; 15. sub-gear; 16. main gear. DETAILED DESCRIPTION

[0025] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0026] Reference Figure 1-4 The film strip flattening mechanism on the cast-film line comprises a U-shaped frame 1 installed on the frame of the cast-film machine, a connecting mechanism 2 is provided on the inner wall of the U-shaped frame 1, a flattening assembly 3 is provided on the connecting mechanism 2, the connecting mechanism 2 comprises a transverse plate 6 and a rotating shaft 7, four transverse plates 6 are fixedly installed on the inner walls of both sides of the U-shaped frame 1, four rotating shafts 7 are rotatably installed between the corresponding two transverse plates 6, the flattening assembly 3 comprises a flattening roller 8 and a flattening belt 9, the flattening roller 8 is fixedly installed on the rotating shaft 7, a flattening belt 9 is provided on the transmission sleeves of the corresponding two flattening rollers 8, a plurality of rubber protrusions 10 are installed on the flattening belt 9, and the plurality of rubber protrusions 10 are arranged at equal intervals, the friction between the flattening belt 9 and the film strip can be increased by providing the rubber protrusions 10, the flattening belt 9 flattens the film strip from the middle to both sides through the rubber protrusions 10, thereby achieving the purpose of flattening the film strip.

[0027] In this embodiment, a shell 4 is fixedly installed on both sides of the U-shaped frame 1, and a drive motor 5 is fixedly installed on one side of the shell 4. Two rotating holes 12 are provided on the inner walls on both sides of the U-shaped frame 1. A drive shaft 13 is rotatably installed in the rotating hole 12. Both ends of the drive shaft 13 extend to the outside of the rotating hole 12. By providing the rotating hole 12, the drive shaft 13 can be guided so that the drive shaft 13 can rotate stably.

[0028] In this embodiment, a transmission mechanism is provided between the drive shaft 13 and the corresponding rotating shaft 7, and a driving mechanism is provided between the drive shaft 13 and the corresponding driving motor 5. The transmission mechanism includes a driving bevel gear 14 and a driven bevel gear 11. The driving bevel gear 14 is fixedly mounted on one end of the drive shaft 13, and the driven bevel gear 11 is fixedly mounted on the corresponding rotating shaft 7. Through the cooperation of the driving bevel gear 14 and the driven bevel gear 11, the rotation of the drive shaft 13 can drive the corresponding rotating shaft 7 to rotate, and the driving bevel gear 14 is meshed with the corresponding driven bevel gear 11. The driving mechanism includes a main gear 16 and a sub-gear 15. The sub-gear 15 is fixedly mounted on the other end of the drive shaft 13, and the main gear 16 is fixedly mounted on the output shaft of the driving motor 5, and the main gear 16 is meshed with the corresponding sub-gear 15. A rotating hole is opened on the cross plate 6, and the rotating shaft 7 is rotatably connected with the corresponding rotating hole. The driving motor 5 drives the corresponding two sub-gears 15 to rotate through the main gear 16. At this time, the rotation directions of the two sub-gears 15 are opposite, and the sub-gear 15 can drive the drive shaft 13 to rotate.

[0029] In the utility model, the film tape transported by the casting machine is passed through the flattening belt 9, so that the rubber protrusion 10 contacts the upper and lower surfaces of the film tape, and the driving motor 5 is started, and the driving motor 5 drives the corresponding two sub-gears 15 to rotate through the main gear 16. At this time, the rotation directions of the two sub-gears 15 are opposite, and the sub-gear 15 can drive the driving shaft 13 to rotate. The driving shaft 13 can provide driving force for the rotation of the flattening belt 9. Through the cooperation of the driving bevel gear 14 and the driven bevel gear 11, the rotation of the driving shaft 13 can drive the corresponding rotating shaft 7 to rotate, and the rotating shaft 7 drives the flattening belt 9 to rotate through the flattening roller 8. At this time, the rotation directions of the two corresponding flattening belts 9 on the upper and lower sides of the film tape are opposite, and the flattening belt 9 flattens the film tape from the middle to both sides through the rubber protrusion 10, thereby achieving the purpose of flattening the film tape.

[0030] The above is a detailed introduction to the cast film flattening mechanism provided by the utility model. This article uses specific embodiments to explain the principle and implementation of the utility model. The description of the above embodiments is only used to help understand the method and core idea of ​​the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.

Claims

1. Casting online film strip flattening mechanism, characterized in that: It comprises a U-shaped frame (1) installed on a casting machine frame, a connecting mechanism (2) is provided on the inner wall of the U-shaped frame (1), and a flattening component (3) is provided on the connecting mechanism (2); The connecting mechanism (2) comprises a transverse plate (6) and a rotating shaft (7); four transverse plates (6) are fixedly mounted on the inner walls of both sides of the U-shaped frame (1); and four rotating shafts (7) are rotatably mounted between two corresponding transverse plates (6); The flattening assembly (3) comprises a flattening roller (8) and a flattening belt (9); the flattening roller (8) is fixedly mounted on a rotating shaft (7); and the flattening belt (9) is provided on the transmission sleeves of the two corresponding flattening rollers (8).

2. The casting online film strip flattening mechanism according to claim 1, characterized in that: A plurality of rubber protrusions (10) are installed on the flattening belt (9), and the plurality of rubber protrusions (10) are arranged at equal intervals.

3. The casting online film strip flattening mechanism according to claim 1, characterized in that: A housing (4) is fixedly mounted on both sides of the U-shaped frame (1), and a driving motor (5) is fixedly mounted on one side of the housing (4).

4. The casting online film strip flattening mechanism according to claim 1, characterized in that: Two rotating holes (12) are provided on the inner walls on both sides of the U-shaped frame (1), a driving shaft (13) is rotatably mounted in the rotating hole (12), and both ends of the driving shaft (13) extend to the outside of the rotating hole (12).

5. The casting online film strip flattening mechanism according to claim 4, characterized in that: A transmission mechanism is provided between the drive shaft (13) and the corresponding rotating shaft (7), and a drive mechanism is provided between the drive shaft (13) and the corresponding drive motor (5).

6. The casting online film strip flattening mechanism according to claim 5, characterized in that: The transmission mechanism comprises a driving bevel gear (14) and a driven bevel gear (11), wherein the driving bevel gear (14) is fixedly mounted on one end of a driving shaft (13), and the driven bevel gear (11) is fixedly mounted on a corresponding rotating shaft (7), and the driving bevel gear (14) is meshed with the corresponding driven bevel gear (11).

7. The casting online film strip flattening mechanism according to claim 5, characterized in that: The driving mechanism comprises a main gear (16) and a sub gear (15), wherein the sub gear (15) is fixedly mounted on the other end of the driving shaft (13), and the main gear (16) is fixedly mounted on the output shaft of the driving motor (5), and the main gear (16) is meshed with the corresponding sub gear (15).

8. The casting online film strip flattening mechanism according to claim 1, characterized in that: The horizontal plate (6) is provided with a rotation hole, and the rotation shaft (7) is rotationally connected to the corresponding rotation hole.

Citation Information

Patent Citations

  • Tension-controlled flattening device of casting equipment

    CN217867272U