Waste catalyst raw material refining equipment capable of collecting waste materials

By designing a device that integrates reactors, filtration components and exhaust gas emission mechanisms, the problem that existing equipment does not have the capacity to collect waste is solved, and the collection and treatment of waste is realized, environmental pollution is prevented, and pollution is reduced by purifying waste gas.

CN222540843UActive Publication Date: 2025-02-28DACHENG COUNTY HEFENG NONFERROUS METALS CO LTD
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Patent Information

Application Number
CN202323330621.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-12-07
Publication Date
2025-02-28
Estimated Expiration
2033-12-07

AI Technical Summary

Technical Problem

Existing waste catalyst raw material refining equipment does not have the ability to collect waste, and direct emissions will cause pollution to the environment.

Method used

An equipment including a reactor, a support assembly, a feed inlet and discharge mechanism, a stirring mechanism, a heating assembly, a filter assembly and an exhaust gas emission mechanism are designed. The extracted raw materials are separated from the waste liquid through the filter assembly, and the waste gas is processed and discharged through the exhaust gas emission mechanism.

Benefits of technology

The collection and treatment of waste is realized, preventing untreated waste from being discharged into nature and causing environmental damage, and reducing environmental pollution by purifying waste gas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of waste catalyst refining equipment, in particular to waste catalyst raw material refining equipment capable of collecting waste materials, and aims to solve the technical problems that the existing waste catalyst raw material refining equipment does not have the waste material collecting capability, and the environment is polluted by directly discharging the waste materials. According to the technical scheme, the waste catalyst raw material refining equipment capable of collecting the waste materials comprises a reaction kettle composed of an outer barrel and an inner barrel, a supporting assembly, a feeding and discharging mechanism, a stirring mechanism, a heating assembly, a filtering assembly and a waste gas discharging mechanism; a treated solid-liquid mixture is filtered through the filtering assembly and is divided into a metal raw material and waste liquid to be collected and stored respectively, so that the waste liquid is conveniently discharged after being treated subsequently, and the problem that the existing waste catalyst raw material refining equipment does not have the waste material collection capability and is not convenient to discharge is solved. And direct discharge of waste materials can cause pollution to the environment.
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Description

Technical Field

[0001] The utility model belongs to the field of waste catalyst refining equipment, and in particular relates to waste catalyst raw material refining equipment capable of collecting waste materials. Background Art

[0002] Precious metals and their compounds usually have unique physical and chemical properties, and are therefore widely used in the fields of petrochemicals, aerospace, electronics, atomic energy, laboratory instruments, medicine, etc. Since some precious metals have excellent catalytic properties, catalysts containing precious metals are widely used in the chemical industry. Catalysts have a certain safe lifespan. After the service life is exceeded, the catalyst will become ineffective or the catalytic efficiency will be reduced and will no longer be used. Since precious metals are very rare on the earth, it is necessary to use waste catalyst raw material refining equipment to refine and recover precious metals from waste catalysts.

[0003] At present, most of the waste catalyst raw material refining equipment on the market adopts wet refining to chemically treat the solution containing metal ions, so that the metal ions are reduced to pure metals to recover the precious metals in the waste catalyst. During the refining reaction, waste and waste liquid will be generated. The existing waste catalyst raw material refining equipment often does not have the ability to collect waste, and direct discharge will cause pollution to the environment.

[0004] Therefore, in order to address the problem that the existing waste catalyst raw material refining equipment does not have the ability to collect waste materials and directly discharges the waste liquid and waste materials generated by refining, which easily pollutes the environment, the existing waste catalyst raw material refining equipment is improved to have the ability to collect waste materials. Utility Model Content

[0005] In order to overcome the problem that the existing waste catalyst raw material refining equipment does not have the ability to collect waste materials, directly discharging waste materials will cause environmental pollution.

[0006] The technical scheme of the utility model is: a waste catalyst raw material refining equipment capable of collecting waste materials, comprising a reactor composed of an outer barrel and an inner barrel, a support component, a material inlet and outlet mechanism, a stirring mechanism, a heating component, a filtering component, and an exhaust gas emission mechanism; a support component for fixing the reactor on the ground is installed outside the reactor, the material inlet and outlet mechanisms are arranged on the upper and lower sides of the reactor, a stirring mechanism for mixing the chemical solvent in the reactor is arranged inside the reactor, a heating component for heating the chemical solvent in the reactor is installed inside the reactor, a filtering component for solid-liquid separation is arranged at the bottom of the reactor, and an exhaust gas emission mechanism is installed at the top of the reactor.

[0007] Preferably, the reactor is fixed on the ground by a supporting assembly, the feeding and discharging mechanism performs feeding and discharging, the stirring mechanism accelerates the speed of the chemical reaction in the reactor by stirring to fully mix the internal chemical solvent, the heating assembly heats the chemical solvent in the reactor to accelerate the speed of the chemical reaction in the reactor, the filtering assembly separates the refined raw materials and waste liquid, collects and stores them separately, the waste liquid needs to be treated before it can be discharged into nature, the exhaust gas emission mechanism treats the exhaust gas and then discharges it directly into the air, the waste liquid of the waste catalyst raw material refining equipment is collected and stored, and the exhaust gas is treated and discharged to prevent the problem of direct discharge of waste liquid and exhaust gas causing pollution to the environment.

[0008] Preferably, the support assembly includes a support frame and a support leg. The reactor is inserted into the support frame. Support legs for shock absorption through dampers are installed at the four corners of the bottom end of the support frame. Holes matching the outer diameter of the reactor are opened on the support frame so that the reactor can be inserted into the support frame. The damper in the support leg adopts a ZD damping spring shock absorber, which absorbs and stores the impact force generated by the vibration through a spring with a certain elasticity, and the damper will consume this energy to play a shock absorption role.

[0009] Preferably, the feed and discharge mechanism includes a feed pipe, a pipe rack, and a discharge pipe. The feed pipe is inserted into the top of the reactor, the pipe rack is fixedly connected to the outside of the reactor, a corrugated hose for transporting waste catalyst is inserted in the pipe rack, and a discharge pipe is inserted into the bottom of the reactor. A one-way valve is installed on the discharge pipe. The corrugated hose can be inserted into the pipe rack when not in use, and can be directly pulled out and quickly installed on the feed pipe port and waste catalyst transport port of the reactor when needed. The one-way valve on the discharge pipe can control the opening or closing of the discharge pipe. When the reaction is in progress, the discharge pipe is closed. After the refining is completed, the discharge pipe is opened to discharge the solid-liquid mixture formed by the precious metal particles and the waste liquid together.

[0010] Preferably, the stirring mechanism includes a motor and a stirring rod; a motor is installed on the top of the reactor, a stirring rod is inserted in the inner barrel, a stirring blade is fixedly connected to the stirring rod, one end of the stirring rod is fixedly connected to the transmission element of the motor, and the motor drives the stirring rod and the stirring blade on the stirring rod to rotate together, so that the chemical solvent in the reactor is fully mixed, thereby accelerating the speed of refining metal particles.

[0011] Preferably, the heating component includes a water inlet pipe and an electric heating rod; the water inlet pipe is fixedly connected to the outside of the outer barrel, and the electric heating rod for heating the water between the outer barrel and the inner barrel is inserted into the inside of the outer barrel. The electric heating rod heats the water between the outer barrel and the inner barrel. Water, as a medium for heat transfer, transfers heat to the chemical solvent in the inner barrel, speeds up the chemical reaction by increasing the temperature, and can effectively control the temperature through water-insulated heating to prevent the temperature from being too high.

[0012] Preferably, the filtering component includes a raw material collection box, a filter screen, and a waste liquid collection box; a raw material collection box is arranged at the bottom end of the discharge pipe, a filter screen is installed on the bottom side of the raw material collection box, and a waste liquid collection box is installed at the bottom end of the raw material collection box. The filter screen filters the solid-liquid mixture formed by the waste liquid and the metal particles, leaving the larger metal particles in the upper raw material collection box, and leaving the waste liquid to be treated in the lower waste liquid collection box, thereby collecting and storing the waste liquid. When a certain amount of waste liquid is collected, the collected waste liquid can be treated and then discharged into nature.

[0013] Preferably, the exhaust gas emission mechanism includes an exhaust pipe, an activated carbon bag, and a sealing rubber ring; an exhaust pipe is inserted into the top of the reactor, an activated carbon bag for purifying the exhaust gas is installed in the exhaust pipe, and a sealing rubber ring is installed on the inner side of the bottom end of the exhaust pipe. The exhaust gas generated by the chemical reaction is discharged from the exhaust pipe, purified by the activated carbon bag, and then discharged into the air. The sealing rubber ring can prevent gas leakage from the exhaust pipe to ensure that the exhaust gas is harmless gas after treatment.

[0014] Beneficial effects of the utility model:

[0015] 1. The treated solid-liquid mixture is filtered through the filtering component to separate it into metal raw materials and waste liquid, which are collected and stored separately, so as to facilitate the subsequent treatment of the waste liquid before discharge. The waste gas discharge mechanism purifies the discharged waste gas before discharging it into the natural environment. The waste generated after the reaction is collected and treated to prevent the untreated waste from being discharged into the nature and causing environmental damage;

[0016] 2. The heating component uses water as a medium to heat the chemical solvent in the barrel of the reactor. The speed of the chemical reaction is related to the temperature. This heating method can control the heating temperature below the boiling temperature of water to prevent the temperature from being too high and slowing down the reaction speed. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 The first three-dimensional structure schematic diagram of the waste catalyst raw material refining equipment capable of collecting waste materials of the utility model is shown;

[0018] Figure 2 The second three-dimensional structure schematic diagram of the waste catalyst raw material refining equipment capable of collecting waste materials of the utility model is shown;

[0019] Figure 3 The schematic diagram of the cross-sectional three-dimensional structure of the waste catalyst raw material refining equipment capable of collecting waste materials of the utility model is shown;

[0020] Figure 4 It is a schematic diagram of the three-dimensional structure of the filter assembly of the waste catalyst raw material refining equipment capable of collecting waste materials of the utility model;

[0021] Figure 5 Shown is a schematic diagram of the cross-sectional three-dimensional structure of the waste gas emission mechanism of the waste catalyst raw material refining equipment capable of collecting waste materials according to the utility model.

[0022] Explanation of the accompanying drawings: 1. Outer barrel; 2. Inner barrel; 3. Support assembly; 4. Feed and discharge mechanism; 5. Stirring mechanism; 6. Heating assembly; 7. Filter assembly; 8. Exhaust gas emission mechanism; 301. Support frame; 302. Support leg; 401. Feed pipe; 402. Pipe rack; 403. Discharge pipe; 501. Motor; 502. Stirring rod; 601. Water inlet pipe; 602. Electric heating rod; 701. Raw material collection box; 702. Filter net; 703. Waste liquid collection box; 801. Exhaust pipe; 802. Activated carbon bag; 803. Sealing rubber ring. DETAILED DESCRIPTION

[0023] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0024] See also Figure 1-2 The utility model provides an embodiment: a waste catalyst raw material refining equipment capable of collecting waste materials comprises a reactor composed of an outer barrel 1 and an inner barrel 2, a support component 3, a material inlet and outlet mechanism 4, a stirring mechanism 5, a heating component 6, a filtering component 7, and an exhaust gas emission mechanism 8; a support component 3 for fixing the reactor on the ground is installed outside the reactor, a material inlet and outlet mechanism 4 is arranged on the upper and lower sides of the reactor, a stirring mechanism 5 for mixing the chemical solvent in the reactor is arranged inside the reactor, a heating component 6 for heating the chemical solvent in the reactor is installed inside the reactor, a filtering component 7 for solid-liquid separation is arranged at the bottom of the reactor, and an exhaust gas emission mechanism 8 is installed at the top of the reactor, through the support Component 3 fixes the reactor on the ground, the feed and discharge mechanism 4 performs feed and discharge, the stirring mechanism 5 accelerates the speed of the chemical reaction in the reactor by stirring to fully mix the internal chemical solvent, the heating component 6 heats the chemical solvent in the reactor to accelerate the speed of the chemical reaction in the reactor, the filtering component 7 separates the refined raw materials and waste liquid, collects and stores them separately, and the waste liquid needs to be treated before it can be discharged into the nature, the exhaust gas emission mechanism 8 treats the exhaust gas and directly discharges it into the air, the waste liquid of the waste catalyst raw material refining equipment is collected and stored, and the exhaust gas is treated and discharged to prevent the direct discharge of waste liquid and exhaust gas from polluting the environment.

[0025] See also Figure 1-3In this embodiment, the support assembly 3 includes a support frame 301 and a support leg 302. The reactor is inserted into the support frame 301. The four corners of the bottom end of the support frame 301 are equipped with support legs 302 for shock absorption through dampers. The feeding and discharging mechanism 4 includes a feeding pipe 401, a pipe rack 402, and a discharging pipe 403. The top of the reactor is plugged with a feeding pipe 401, the outside of the reactor is fixedly connected with a pipe rack 402, and a corrugated hose for conveying waste catalyst is plugged into the pipe rack 402. The bottom of the reactor is plugged with a discharging pipe 403, and a one-way valve is installed on the discharging pipe 403. The stirring mechanism 5 The invention comprises a motor 501 and a stirring rod 502; the motor 501 is installed on the top of the reactor, the stirring rod 502 is inserted into the inner barrel 2, the stirring rod 502 is fixedly connected with a stirring fan blade, one end of the stirring rod 502 is fixedly connected to the transmission element of the motor 501, and the heating component 6 comprises a water inlet pipe 601 and an electric heating rod 602; the outer side of the outer barrel 1 is fixedly connected with the water inlet pipe 601, the inner side of the outer barrel 1 is inserted with an electric heating rod 602 for heating the water between the outer barrel 1 and the inner barrel 2, and a hole matching the outer diameter of the reactor is opened on the support frame 301 so that the reactor can be inserted. It is connected to the support frame 301. The damper in the support leg 302 adopts ZD damping spring shock absorber. The impact force generated by the vibration is absorbed and stored by a spring with a certain elasticity. The damper will consume this energy to play a shock-absorbing role. The corrugated hose can be plugged into the pipe rack 402 when not in use. When it is needed, it can be directly pulled out and quickly installed on the feed pipe 401 port and the waste catalyst transportation port of the reactor. The one-way valve on the discharge pipe 403 can control the opening or closing of the discharge pipe 403. When the reaction is in progress, the discharge pipe 403 is closed to provide After the refining is completed, the discharge pipe 403 is opened to discharge the solid-liquid mixture formed by the precious metal particles and the waste liquid together. The motor 501 drives the stirring rod 502 and the stirring blades on the stirring rod 502 to rotate together, so that the chemical solvent in the reactor is fully mixed, and the speed of refining the metal particles is accelerated. The electric heating rod 602 heats the water between the outer barrel 1 and the inner barrel 2. Water, as a medium for heat transfer, transfers heat to the chemical solvent in the inner barrel 2, and accelerates the speed of the chemical reaction by increasing the temperature. The temperature can be effectively controlled by the water-insulated heating method to prevent the temperature from being too high.

[0026] See also Figure 4-5In this embodiment, the filter assembly 7 includes a raw material collection box 701, a filter screen 702, and a waste liquid collection box 703; a raw material collection box 701 is provided at the bottom of the discharge pipe 403, a filter screen 702 is installed on the bottom side of the raw material collection box 701, and a waste liquid collection box 703 is installed at the bottom of the raw material collection box 701. The exhaust gas discharge mechanism 8 includes an exhaust pipe 801, an activated carbon bag 802, and a sealing rubber ring 803; an exhaust pipe 801 is plugged into the top of the reactor, an activated carbon bag 802 for purifying exhaust gas is installed in the exhaust pipe 801, a sealing rubber ring 803 is installed on the inner side of the bottom end of the exhaust pipe 801, and the filter screen 702 The solid-liquid mixture formed by the waste liquid and the metal particles is filtered, and the larger metal particles are left in the raw material collection box 701 on the upper layer, and the waste liquid to be treated is left in the waste liquid collection box 703 on the lower layer, which plays a role in collecting and storing the waste liquid. When a certain amount of waste liquid is collected, the collected waste liquid can be treated and then discharged into the nature. The waste gas generated by the chemical reaction is discharged from the exhaust pipe 801, purified by the activated carbon bag 802, and then discharged into the air. The sealing rubber ring 803 can prevent gas leakage in the exhaust pipe 801 to ensure that the exhaust gas is harmless gas after treatment.

[0027] When working, first, the staff transports water as a heat conduction medium to the cavity structure between the outer barrel 1 and the inner barrel 2 of the reactor through the water inlet pipe 601, then removes the corrugated hose from the pipe rack 402 outside the reactor, sleeves one end of it on the feed pipe 401, and then connects the other end to the transportation port of the waste catalyst to transport the waste catalyst to the reactor. After the transportation is completed, unplug the corrugated hose, plug it back into the pipe rack 402, and send the chemical solvent from the feed pipe 401 into the reactor;

[0028] Then the staff starts the motor 501, which drives the stirring rod 502 and the stirring blades on the stirring rod 502 to start rotating to mix the solution in the inner barrel 2 of the reactor, and at the same time starts the electric heating rod 602, which heats the water. The water, as a heat medium, conducts heat to the inner barrel 2, so that the temperature of the mixed solvent in the barrel is increased to accelerate the speed of the chemical reaction;

[0029] During the refining process, a large amount of gas will be generated and discharged from the exhaust pipe 801. The activated carbon bag 802 will filter the gas, remove the harmful substances and transport the harmless waste gas to nature. After the refining is completed, the motor 501 and the electric heating rod 602 are stopped. After standing for a period of time to cool the inside, the one-way valve on the discharge pipe 403 is opened, and the solid-liquid mixture flows into the filter component 7 from the discharge pipe 403. The filter screen 702 plays the role of separating the solid and the liquid. The larger metal particles are left in the raw material collection box 701, and the waste liquid penetrates from the filter screen 702 to the waste liquid collection box 703 of the next layer. After the waste liquid in the waste liquid collection box 703 has collected a certain volume, it can be taken out and the waste liquid in it can be processed.

[0030] Through the above steps, the filter component 7 filters the processed solid-liquid mixture to separate it into metal raw materials and waste liquid for separate collection and storage, so as to facilitate the subsequent treatment of the waste liquid before discharge. The exhaust gas discharge mechanism 8 purifies the exhausted exhaust gas before discharging it into the natural environment. The waste generated after the reaction is collected and treated to prevent untreated waste from being discharged into the nature and causing environmental damage, so as to solve the problem that the existing waste catalyst raw material refining equipment does not have the ability to collect waste and directly discharges waste, which will cause pollution to the environment.

[0031] The embodiments of the present invention are described in detail above in conjunction with the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge scope of those skilled in the art without departing from the purpose of the present invention.

Claims

1. A waste catalyst raw material refining device capable of collecting waste materials, comprising a reaction kettle consisting of an outer barrel (1) and an inner barrel (2); characterized in that: The invention also comprises a support component (3), a material inlet and outlet mechanism (4), a stirring mechanism (5), a heating component (6), a filtering component (7), and an exhaust gas emission mechanism (8); a support component (3) for fixing the reaction kettle on the ground is installed outside the reaction kettle, the material inlet and outlet mechanisms (4) are arranged on the upper and lower sides of the reaction kettle, a stirring mechanism (5) for mixing the chemical solvent in the reaction kettle is arranged inside the reaction kettle, a heating component (6) for heating the chemical solvent in the reaction kettle is installed inside the reaction kettle, a filtering component (7) for solid-liquid separation is arranged at the bottom of the reaction kettle, and an exhaust gas emission mechanism (8) is installed at the top of the reaction kettle.

2. The waste catalyst raw material refining equipment capable of collecting waste materials according to claim 1, characterized in that: The support assembly (3) comprises a support frame (301) and support legs (302). The reaction kettle is inserted into the support frame (301). The four corners of the bottom end of the support frame (301) are provided with support legs (302) for shock absorption via dampers.

3. The waste catalyst raw material refining equipment capable of collecting waste materials according to claim 1, characterized in that: The feed and discharge mechanism (4) comprises a feed pipe (401), a pipe rack (402), and a discharge pipe (403). The feed pipe (401) is plugged into the top of the reactor, the pipe rack (402) is fixedly connected to the outside of the reactor, a corrugated hose for conveying waste catalyst is plugged into the pipe rack (402), the discharge pipe (403) is plugged into the bottom of the reactor, and a one-way valve is installed on the discharge pipe (403).

4. The waste catalyst raw material refining equipment capable of collecting waste materials according to claim 1, characterized in that: The stirring mechanism (5) comprises a motor (501) and a stirring rod (502); the motor (501) is installed at the top of the reaction kettle, the stirring rod (502) is inserted into the inner barrel (2), a stirring blade is fixedly connected to the stirring rod (502), and one end of the stirring rod (502) is fixedly connected to the transmission element of the motor (501).

5. The waste catalyst raw material refining equipment capable of waste collection according to claim 1, characterized in that: The heating assembly (6) comprises a water inlet pipe (601) and an electric heating rod (602); the water inlet pipe (601) is fixedly connected to the outside of the outer barrel (1), and the electric heating rod (602) for heating water between the outer barrel (1) and the inner barrel (2) is plugged into the inside of the outer barrel (1).

6. The waste catalyst raw material refining equipment capable of collecting waste materials according to claim 3, characterized in that: The filter assembly (7) comprises a raw material collection box (701), a filter screen (702), and a waste liquid collection box (703); the raw material collection box (701) is arranged at the bottom end of the discharge pipe (403), the filter screen (702) is installed on the bottom side of the raw material collection box (701), and the waste liquid collection box (703) is installed at the bottom end of the raw material collection box (701).

7. The waste catalyst raw material refining equipment capable of waste collection according to claim 1, characterized in that: The exhaust gas discharge mechanism (8) comprises an exhaust pipe (801), an activated carbon bag (802), and a sealing rubber ring (803); the exhaust pipe (801) is plugged into the top of the reaction kettle, the activated carbon bag (802) for purifying the exhaust gas is installed in the exhaust pipe (801), and the sealing rubber ring (803) is installed on the inner side of the bottom end of the exhaust pipe (801).