Rust removal device for generator set shell

By designing a rust removal device for the generator set shell, the combination of electrolytic box and DC equipment is used to solve the problem of rust on the generator set shell, and effective rust removal treatment is achieved, extending the service life of the equipment and ensuring normal operation.

CN222540911UActive Publication Date: 2025-02-28CHANGZHOU ITC POWER EQUIP MFG CO LTD
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Patent Information

Application Number
CN202420947393.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-30
Publication Date
2025-02-28
Estimated Expiration
2034-04-30

AI Technical Summary

Technical Problem

After a long time of use, the surface of the shell will rust, causing damage to the metal layer, affecting the strength and durability of the shell, and may affect the normal use of the generator set.

Method used

A rust removal device for the housing of a generator set is designed, which includes an electrolytic box, a connecting pipe, a switch valve and a rust removal assembly. By putting the generator set shell into the electrolytic box and powering up with DC equipment, the electrolyte reacts with rust, dissolves the rust, and completes the rust removal treatment.

Benefits of technology

It effectively removes rust on the generator set shell, protects the metal layer, extends the service life of the generator set shell, and ensures the normal operation of the generator set.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a derusting device for a generator set shell, which belongs to the technical field of derusting, and adopts the technical scheme that the derusting device comprises an electrolysis tank, the bottom of the electrolysis tank is bolted with a connecting pipe, the left side of the connecting pipe is fixedly connected with a switch valve, and the left side of the electrolysis tank is movably connected with a derusting assembly; the right side of the stabilizing plate is movably connected with the left side of the electrolysis tank, direct current equipment is used for electrification, an electrolyte can react with rust on the surface of the generator set shell, the rust is dissolved in the electrolyte, and rust removal treatment is completed. A user can conveniently discharge the used electrolyte, the user can control releasing of the connecting pipe by arranging the switch valve connected with the connecting pipe, and the supporting plate fixed to the electrolysis tank is arranged, so that the connecting block can be matched with the supporting plate to be inserted and placed when the connecting block is not used, and the connecting block can be conveniently taken and used at any time.
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Description

Technical Field

[0001] The utility model relates to the technical field of rust removal, in particular to a rust removal device for a generator set casing. Background Art

[0002] A generator set is a device composed of components such as an engine and a generator, which is used to convert mechanical energy into electrical energy. A generator set usually consists of two major parts: an internal combustion engine and a generator. The internal combustion engine is responsible for providing power to drive the generator to rotate, while the generator converts mechanical energy into electrical energy. Generator sets can be used in many occasions, including emergency backup power supply, main power supply in industrial production, and power supply in remote areas. In the event of a power outage or no stable grid power supply, generator sets can provide stable power to meet the power needs of equipment and facilities.

[0003] At present, a Chinese patent with announcement number CN212918928U discloses a motor rust removal device, which relates to the field of motors. The motor rust removal device comprises a base, a U-shaped plate A is fixedly connected to the middle part of the lower surface of the base, a motor is fixedly installed on the inner side of the U-shaped plate A, a rotating shaft is fixedly connected to the top of the motor, an L-shaped column is fixedly connected to the outer cylindrical surface of the rotating shaft, an end of the L-shaped column away from the rotating shaft is fixedly connected to the lower surface of the rotating ring, the outer cylindrical surface of the rotating ring is sleeved on the inner side of the positioning cylinder, a positioning plate is fixedly connected to the upper surface of the rotating ring, and the inner cylindrical surface of the rotating ring is sleeved on the outer cylindrical surface of the support plate. The motor rust removal device drives the fixed ring to fix the motor through a telescopic rod, and protects the motor's wires through a connecting pipe. When the motor drives the rotating ring to rotate, the rotating ring drives the positioning plate to rotate, so that the rotating plate drives the grinding inside the positioning cylinder to remove rust from the surface of the motor shell, thereby solving the problem that the existing motor rust removal device cannot thoroughly remove rust from the shell surface.

[0004] After long-term use, the outer shell surface of the existing generator set will rust. The rust will cause the metal layer on the surface of the generator set outer shell to be damaged, thereby affecting the strength and durability of the generator set outer shell and may also affect the normal use of the generator set. Therefore, a rust removal device for the generator set outer shell is proposed. Utility Model Content

[0005] The utility model provides a rust removal device for a generator set casing, aiming to solve the problem that rust will appear on the casing surface of the existing generator set after long-term use. The rust will cause the metal layer on the surface of the generator set casing to be damaged, thereby affecting the strength and durability of the generator set casing, and may also affect the normal use of the generator set. For this reason, a rust removal device for the generator set casing is proposed, thereby affecting the problem of the protective effect of the generator set casing.

[0006] The utility model is implemented as follows: a rust removal device for a generator housing comprises an electrolytic box, a connecting pipe is bolted to the bottom of the electrolytic box, a switch valve is fixedly connected to the left side of the connecting pipe, and a rust removal component is movably connected to the rear side of the electrolytic box;

[0007] The rust removal assembly includes a stabilizing plate, a DC device, two connecting blocks and two supporting plates. The front side of the stabilizing plate is movably connected to the rear side of the electrolytic box, the top of the stabilizing plate is bolted to the bottom of the DC device, the front side of the DC device is movably connected to the rear side of the electrolytic box, the top of the DC device is plugged into the bottom of the connecting block, the inner side of the supporting plate is bolted to the outer side of the electrolytic box, and the inner side of the supporting plate is plugged into the outer side of the connecting block.

[0008] In order to achieve the effect of sealing the bottom of the electrolytic box, as a preferred device for removing rust from the generator housing of the utility model, a rubber block is inserted into the inner wall of the electrolytic box, and a connecting piece is fixedly connected to the top of the rubber block.

[0009] In order to enable the DC equipment to be installed in conjunction with a stabilizing plate, as a preferred device for rust removal of a generator housing of the utility model, both sides of the DC equipment are fixedly connected with mounting plates, and the bottom of the mounting plate is bolted to the top of the stabilizing plate.

[0010] In order to make the electrolytic box achieve the effect of matching the connection with the stabilizing plate, as a preferred device for rust removal of the generator set casing of the utility model, the bottom of the rear side of the electrolytic box is fixedly connected with a matching block, the front side of the stabilizing plate is fixedly connected with a mounting piece, and the inner side of the matching block is bolted to the outer side of the mounting piece.

[0011] In order to achieve the effect of assisting the discharge of waste water in the electrolytic box, as a preferred device for rust removal of the generator casing of the utility model, a mounting head is fixedly connected to the left side of the switch valve, a connecting hole is opened at the bottom inside the electrolytic box, and the mounting head, the switch valve, the connecting pipe and the electrolytic box are all connected.

[0012] In order to achieve the effect of supporting the stabilizing plate, as a preferred device for removing rust from the generator casing of the utility model, the rear side of the bottom of the stabilizing plate is fixedly connected with a support member, and the bottom of the front side of the support member is fixedly connected with a fixing block.

[0013] In order to make the electrolytic box easy to use and carry, as a preferred device for rust removal of the generator housing of the utility model, both sides of the electrolytic box are fixedly connected with fixing handles, and the surface of the fixing handles is provided with anti-slip patterns.

[0014] In order to achieve the effect of stably installing the electrolytic box, as a preferred device for rust removal of the generator casing of the utility model, the bottom of the electrolytic box is fixedly connected with a support block, the number of the support blocks is four, and the lower part of the support block is fixedly connected with a mounting block.

[0015] Compared with the prior art, the beneficial effects of the utility model are:

[0016] The rust removal device for the shell of a generator set is provided with an electrolytic box, a connecting pipe, a switch valve and a rust removal component. When a user needs to remove rust from the shell of the generator set, first, the user disassembles the rusted shell of the generator set, then the user pours a proper amount of electrolyte into the electrolytic box, and then the user takes the shell of the generator set and puts it into the electrolytic box so that the shell of the generator set is immersed in the electrolyte. The rust removal process begins, and the user plugs and installs two connection blocks in conjunction with the DC equipment bolted on the top of the stabilizing plate. Finally, the user clamps the connection block connected to the negative pole of the DC equipment in On the casing of the generator set, a connection block connected to the positive pole of the DC device is placed in the electrolyte. By using the DC device to energize, the electrolyte will react with the rust on the surface of the generator set casing, dissolving the rust into the electrolyte, completing the rust removal treatment. By providing a connection pipe connected to the bottom of the electrolytic box, the user can conveniently discharge the used electrolyte. By providing a switch valve connected to the connection pipe, the user can control the discharge of the connection pipe. By providing a support plate fixed to the electrolytic box, the connection block can be plugged in and placed in conjunction with the support plate when it is no longer in use, so that it is easy to use at any time. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is the overall structural diagram of the rust removal device for the generator housing of the utility model;

[0018] Figure 2 A diagram showing the disassembly of the rust removal components in the utility model;

[0019] Figure 3 A diagram showing the overall structure of the rust removal assembly in the utility model;

[0020] Figure 4 A top view of the electrolytic box portion of the present utility model;

[0021] Figure 5 For the utility model Figure 1 A top-down view of the overall structure.

[0022] In the figure, 1, electrolytic box; 2, connecting pipe; 3, switch valve; 4, rust removal component; 401, stabilizing plate; 402, DC equipment; 403, connecting block; 404, supporting plate; 5, rubber block; 6, connecting piece; 7, mounting plate; 8, matching block; 9, mounting piece; 10, mounting head; 11, connecting hole; 12, supporting piece; 13, fixing block; 14, fixing handle; 15, supporting block; 16, mounting block. DETAILED DESCRIPTION

[0023] In order to make the purpose, technical solution and advantages of the utility model more clear, the utility model is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described here are only used to explain the utility model and are not used to limit the utility model.

[0024] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention. In addition, in the description of the present invention, "multiple" means two or more, unless otherwise clearly and specifically defined.

[0025] See also Figure 1-5 The utility model provides a technical solution: a rust removal device for a generator housing, comprising an electrolytic box 1, a connecting pipe 2 is bolted to the bottom of the electrolytic box 1, a switch valve 3 is fixedly connected to the left side of the connecting pipe 2, and a rust removal component 4 is movably connected to the rear side of the electrolytic box 1;

[0026] The rust removal assembly 4 includes a stabilizing plate 401, a DC device 402, two connecting blocks 403 and two supporting plates 404. The front side of the stabilizing plate 401 is movably connected to the rear side of the electrolytic box 1, the top of the stabilizing plate 401 is bolted to the bottom of the DC device 402, the front side of the DC device 402 is movably connected to the rear side of the electrolytic box 1, the top of the DC device 402 is plugged into the bottom of the connecting block 403, the inner side of the supporting plate 404 is bolted to the outer side of the electrolytic box 1, and the inner side of the supporting plate 404 is plugged into the outer side of the connecting block 403.

[0027] In this embodiment: by setting up the electrolytic box 1, the connecting pipe 2, the switch valve 3 and the rust removal component 4, when the user needs to remove the rust from the generator set housing, first, the user disassembles the rusted housing of the generator set, then the user pours an appropriate amount of electrolyte into the electrolytic box 1, and then the user takes the generator set housing and puts it into the electrolytic box 1, so that the generator set housing is immersed in the electrolyte, and the rust removal treatment begins. The user plugs and installs the two connecting blocks 403 with the DC device 402 bolted on the top of the stabilizing plate 401, and finally, the user clamps the connecting block 403 connected to the negative pole of the DC device 402 on the generator set housing. On the top, the connection block 403 connected to the positive electrode of the DC device 402 is placed in the electrolyte. By using the DC device 402 to energize, the electrolyte will react with the rust on the surface of the generator shell, dissolve the rust into the electrolyte, and complete the rust removal treatment. By setting a connection pipe 2 connected to the bottom of the electrolytic box 1, the user can conveniently discharge the used electrolyte. By setting a switch valve 3 connected to the connection pipe 2, the user can control the discharge of the connection pipe 2. By setting a support plate 404 fixed to the electrolytic box 1, the connection block 403 can be plugged in and placed in conjunction with the support plate 404 when it is no longer in use, so that it is easy to use at any time.

[0028] As a technical optimization solution of the utility model, a rubber block 5 is inserted into the inner wall of the electrolytic box 1, and a connecting piece 6 is fixedly connected to the top of the rubber block 5.

[0029] In this embodiment, a rubber block 5 plugged into the inner wall of the electrolytic box 1 is provided to seal the bottom of the electrolytic box 1 , and a connector 6 fixed to the rubber block 5 is provided to facilitate the user to take the rubber block 5 .

[0030] As a technical optimization solution of the present invention, both sides of the DC device 402 are fixedly connected with mounting plates 7 , and the bottom of the mounting plates 7 is bolted to the top of the stabilizing plate 401 .

[0031] In this embodiment, a mounting plate 7 fixed to the DC device 402 is provided so that the DC device 402 can be bolted to the top of the stabilizing plate 401 by the user.

[0032] As a technical optimization solution of the utility model, a matching block 8 is fixedly connected to the bottom of the rear side of the electrolytic box 1, a mounting member 9 is fixedly connected to the front side of the stabilizing plate 401, and the inner side of the matching block 8 is bolted to the outer side of the mounting member 9.

[0033] In this embodiment: by providing a matching block 8 fixed to the electrolytic box 1 and a mounting member 9 fixed to the stabilizing plate 401 , the stabilizing plate 401 can be mounted on one side of the electrolytic box 1 .

[0034] As a technical optimization solution of the utility model, a mounting head 10 is fixedly connected to the left side of the switch valve 3, and a connecting hole 11 is opened at the bottom inside the electrolytic box 1. The mounting head 10, the switch valve 3, the connecting pipe 2 and the electrolytic box 1 are all connected.

[0035] In this embodiment, a mounting head 10 connected to the switch valve 3 is provided so that the user can discharge the waste water inside the electrolytic box 1 by cooperating with the connecting pipe 2 .

[0036] As a technical optimization solution of the present invention, a support member 12 is fixedly connected to the rear side of the bottom of the stabilizing plate 401 , and a fixing block 13 is fixedly connected to the bottom of the front side of the support member 12 .

[0037] In this embodiment: a support member 12 fixed to the bottom of the stabilizing plate 401 is provided to ensure that the stabilizing plate 401 is placed stably, and a fixing block 13 fixed to the support member 12 is provided to increase the supporting area of ​​the bottom of the support member 12 .

[0038] As a technical optimization solution of the utility model, both sides of the electrolytic box 1 are fixedly connected with fixing handles 14, and the surface of the fixing handles 14 is provided with anti-slip patterns.

[0039] In this embodiment, by providing a fixing handle 14 fixed to both sides of the electrolytic box 1 , it is convenient for the user to carry the electrolytic box 1 , and by providing an anti-slip pattern on the fixing handle 14 , the friction force on the surface of the fixing handle 14 is increased.

[0040] As a technical optimization solution of the utility model, a support block 15 is fixedly connected to the bottom of the electrolytic box 1 , and the number of the support blocks 15 is four. A mounting block 16 is fixedly connected to the bottom of the support block 15 .

[0041] In this embodiment: four support blocks 15 fixed to the electrolytic box 1 are provided to support the bottom of the electrolytic box 1, and a mounting block 16 fixed to the support block 15 is provided so that the user can bolt and fix the mounting block 16.

[0042] Working principle: First, when the user needs to remove rust from the generator shell, the user disassembles the rusted shell of the generator set, then pours an appropriate amount of electrolyte into the electrolytic box 1, and then the user takes the generator shell and puts it into the electrolytic box 1 so that the generator shell is immersed in the electrolyte. The rust removal process begins, and the user plugs and installs the two connecting blocks 403 in conjunction with the DC device 402 bolted on the top of the stabilizing plate 401. Finally, the user clamps the connecting block 403 connected to the negative pole of the DC device 402 on the generator shell, and connects the connecting block 403 connected to the positive pole of the DC device 402 to the generator shell. The connecting block 403 of the pole is placed in the electrolyte, and the DC device 402 is used to energize it. The electrolyte reacts with the rust on the surface of the generator shell, dissolves the rust into the electrolyte, and completes the rust removal treatment. By setting a connecting pipe 2 connected to the bottom of the electrolytic box 1, the user can conveniently discharge the used electrolyte. By setting a switch valve 3 connected to the connecting pipe 2, the user can control the discharge of the connecting pipe 2. By setting a support plate 404 fixed to the electrolytic box 1, the connecting block 403 can be plugged in and placed in conjunction with the support plate 404 when it is no longer in use, so that it is easy to use at any time.

[0043] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A rust removal device for a generator housing, comprising an electrolytic box (1), characterized in that: The bottom of the electrolytic box (1) is bolted with a connecting pipe (2), the left side of the connecting pipe (2) is fixedly connected with a switch valve (3), and the rear side of the electrolytic box (1) is movably connected with a rust removal component (4); The rust removal assembly (4) comprises a stabilizing plate (401), a direct current device (402), two connecting blocks (403) and two supporting plates (404); the front side of the stabilizing plate (401) is movably connected to the rear side of the electrolytic box (1); the top of the stabilizing plate (401) is bolted to the bottom of the direct current device (402); the front side of the direct current device (402) is movably connected to the rear side of the electrolytic box (1); the top of the direct current device (402) is plugged into the bottom of the connecting block (403); the inner side of the supporting plate (404) is bolted to the outer side of the electrolytic box (1); and the inner side of the supporting plate (404) is plugged into the outer side of the connecting block (403).

2. The rust removal device for the generator housing according to claim 1, characterized in that: A rubber block (5) is inserted into the inner wall of the electrolytic box (1), and a connecting piece (6) is fixedly connected to the top of the rubber block (5).

3. The rust removal device for the generator housing according to claim 1 is characterized in that: Both sides of the DC device (402) are fixedly connected with mounting plates (7), and the bottom of the mounting plate (7) is bolted to the top of the stabilizing plate (401).

4. The rust removal device for the casing of a generator set according to claim 1, characterized in that: A matching block (8) is fixedly connected to the bottom of the rear side of the electrolytic box (1), a mounting member (9) is fixedly connected to the front side of the stabilizing plate (401), and the inner side of the matching block (8) is bolted to the outer side of the mounting member (9).

5. The rust removal device for the generator housing according to claim 1 is characterized in that: A mounting head (10) is fixedly connected to the left side of the switch valve (3), and a connecting hole (11) is provided at the bottom of the inner side of the electrolytic box (1); the mounting head (10), the switch valve (3), the connecting pipe (2) and the electrolytic box (1) are all connected.

6. The rust removal device for the generator housing according to claim 1, characterized in that: The rear side of the bottom of the stabilizing plate (401) is fixedly connected to a support member (12), and the bottom of the front side of the support member (12) is fixedly connected to a fixing block (13).

7. The rust removal device for the generator housing according to claim 1 is characterized in that: Both sides of the electrolytic box (1) are fixedly connected with fixing handles (14), and the surfaces of the fixing handles (14) are provided with anti-slip patterns.

8. The rust removal device for the generator housing according to claim 1 is characterized in that: The bottom of the electrolytic box (1) is fixedly connected to a support block (15), the number of the support blocks (15) is four, and the lower part of the support block (15) is fixedly connected to a mounting block (16).

Citation Information

Patent Citations

  • Motor rust removal device

    CN212918928U