Drawing resistance sampling device of filter stick receiver

Abstract

The utility model discloses a suction resistance sampling device of a filter stick receiver. The suction resistance sampling device comprises a PLC (Programmable Logic Controller), a sampling button, a filter stick sampling tube and a suction resistance detector, the upper end of the filter stick sampling pipe is connected with the tail end of an air conveying channel of the filter stick receiver, and the suction resistance detector is arranged at the lower end of the filter stick sampling pipe; the tail end of the air conveying channel is provided with a detection control component used for opening a tail end outlet of the air conveying channel. The sampling button is in signal connection with the PLC, and the PLC is in signal connection with an actuator of the detection control component. The suction resistance sampling function is added to the filter stick receiver, and the suction resistance parameters of the filter sticks are monitored and adjusted in real time in the cigarette production process, so that the quality and stability of cigarette products are improved, the market demand is met, the consumer experience is improved, and the sustainable development of the tobacco industry is promoted.

Description

Technical Field

[0001] The present application relates to the technical field of cigarette production, and more specifically, to a draw resistance sampling device for a filter rod receiver. Background Art

[0002] Cigarette draw resistance refers to the resistance encountered by airflow through tobacco when the cigarette is burning. This parameter has an important impact on the sensory quality of cigarettes and the chemical stability of smoke. Therefore, in cigarette production, it is very important to control the stability of the draw resistance parameters.

[0003] At present, the measurement of cigarette draw resistance is mainly carried out offline using a comprehensive test bench. The filter rod receiver of the cigarette machine does not have a draw resistance sampling function, and the draw resistance parameters of the filter rod cannot be monitored and adjusted in real time during the production process. This may cause large fluctuations in the draw resistance parameters of the produced cigarettes, thereby affecting the quality and stability of the product. Utility Model Content

[0004] The present application provides a suction resistance sampling device for a filter rod receiver, which adds a suction resistance sampling function to the filter rod receiver, and monitors and adjusts the filter rod suction resistance parameters in real time during the cigarette production process, thereby improving the quality and stability of cigarette products, meeting market demand, enhancing consumer experience, and promoting the sustainable development of the tobacco industry.

[0005] The present application provides a suction resistance sampling device for a filter rod receiver, comprising a PLC controller, a sampling button, a filter rod sampling tube and a suction resistance detector;

[0006] The upper end of the filter rod sampling tube is connected to the end of the air delivery channel of the filter rod receiver, and the suction resistance detector is arranged at the lower end of the filter rod sampling tube; the end of the air delivery channel is provided with a detection control component for opening the end outlet of the air delivery channel;

[0007] The sampling button is connected with the PLC controller signal, and the PLC controller is connected with the actuator signal of the detection control component.

[0008] Preferably, the detection control component includes a gate and a gate driving component, and the gate is arranged at the terminal outlet of the air delivery channel.

[0009] Preferably, the gate driving component includes a gate cylinder and a gate solenoid valve, the output end of the gate cylinder is fixedly connected to the gate, and the gate solenoid valve is arranged on the air path of the gate cylinder.

[0010] Preferably, the detection control component also includes an in-place sensor, which is fixed on the inner wall of the end side of the air delivery channel. The in-place sensor is connected to the PLC controller signal, and the PLC controller is connected to the actuator signal of the start control component of the filter rod receiver.

[0011] Preferably, the detection and control component also includes a filter rod wheel and a wheel driving component, the filter rod wheel is fixed on the inner wall of the end top surface of the air delivery channel, and the distance between the lower end of the filter rod wheel and the inner wall of the end bottom surface of the air delivery channel matches the diameter of the filter rod.

[0012] Preferably, the paddle wheel driving component comprises a paddle wheel servo motor and a servo controller, the servo controller is electrically connected to the paddle wheel servo motor, and the output shaft of the paddle wheel servo motor is fixedly connected to the central shaft of the filter rod paddle wheel;

[0013] The PLC controller is connected with the servo controller signal.

[0014] Preferably, an air supply conduit is provided in the middle of the filter rod sampling tube, and the air supply conduit is connected to the air source.

[0015] Preferably, an air supply solenoid valve is provided on the air supply conduit, and the air supply solenoid valve is connected to the PLC controller signal.

[0016] Preferably, the in-place sensor is a photodetector.

[0017] Preferably, a timer is provided in the PLC controller.

[0018] Other features and advantages of the present application will become apparent from the following detailed description of exemplary embodiments of the present application with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate embodiments of the application and, together with the description, serve to explain the principles of the application.

[0020] Figure 1 A structural diagram of the suction resistance sampling device of the filter rod receiver provided in this application;

[0021] Figure 2 This is a positional relationship diagram between the draw resistance sampling device of the filter rod receiver provided in this application and the cigarette loading machine. DETAILED DESCRIPTION

[0022] Various exemplary embodiments of the present application will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values ​​set forth in these embodiments do not limit the scope of the present application.

[0023] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the present application, its application, or uses.

[0024] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.

[0025] In all examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.

[0026] The present application provides a suction resistance sampling device for a filter rod receiver, which adds a suction resistance sampling function to the filter rod receiver, and monitors and adjusts the filter rod suction resistance parameters in real time during the cigarette production process, thereby improving the quality and stability of cigarette products, meeting market demand, enhancing consumer experience, and promoting the sustainable development of the tobacco industry.

[0027] like Figure 1 and 2 As shown, the cigarette assembling machine 12 includes a filter rod receiver, which includes a filter rod storage bin 1 and an air delivery channel 3. The arc-shaped air delivery channel 3 transports the filter rod 2 from top to bottom to the entrance of the filter rod storage bin 1. There is a certain distance between the entrance of the filter rod storage bin 1 and the end of the air delivery channel 3.

[0028] like Figure 1 and 2 As shown, the suction resistance sampling device of the filter rod receiver provided in the present application includes a PLC controller, a sampling button, a filter rod sampling tube 7 and a suction resistance detector 8.

[0029] The upper end of the filter rod sampling tube 7 is connected to the end of the air delivery channel 3 of the filter rod receiver, and the suction resistance detector 8 is arranged at the lower end of the filter rod sampling tube 7. The end of the air delivery channel 3 is provided with a detection control component for opening the end outlet of the air delivery channel 3.

[0030] The sampling button is connected with the PLC controller signal, and the PLC controller is connected with the actuator signal of the detection control component.

[0031] like Figure 2 As shown, as an embodiment, the detection control component includes a gate 9 and a gate driving component. The gate 9 is arranged at the end outlet of the air delivery channel, which prevents the filter rod from entering the filter rod sampling tube 7 from the end of the air delivery channel 3.

[0032] As an example, Figure 2 As shown, the gate driving component includes a gate cylinder 10 and a gate solenoid valve 11. The output end of the gate cylinder 10 is fixedly connected to the gate 9. The gate solenoid valve 11 is arranged on the air path of the gate cylinder 9 to control the movement of the gate cylinder 9.

[0033] like Figure 1As shown, the detection control component also includes an in-place sensor 13, which is fixed on the inner wall of the end side of the air delivery channel 3. The in-place sensor 13 is connected to the PLC controller signal, and the PLC controller is connected to the actuator signal of the start control component of the filter rod receiver.

[0034] As an embodiment, the in-position sensor 13 is a photodetector.

[0035] Preferably, the detection and control component also includes a filter rod wheel 4 and a wheel driving component, the filter rod wheel 4 is fixed on the inner wall of the top surface of the end of the air delivery channel 3, and the distance between the lower end of the filter rod wheel 4 and the inner wall of the bottom surface of the end of the air delivery channel 3 matches the diameter of the filter rod.

[0036] As an embodiment, the paddle wheel driving component includes a paddle wheel servo motor and a servo controller, the servo controller is electrically connected to the paddle wheel servo motor, and the output shaft of the paddle wheel servo motor is fixedly connected to the central axis of the filter rod paddle wheel 4. The PLC controller is signal-connected to the servo controller.

[0037] Preferably, an air supply conduit 6 is provided in the middle of the filter rod sampling tube 7, the air supply conduit 6 is connected to the air source, and the diameter of the air supply conduit 6 is smaller than the diameter of the filter rod. An air supply solenoid valve 5 is provided on the air supply conduit 6, and the air supply solenoid valve 5 is connected to the PLC controller signal.

[0038] The PLC controller is equipped with a timer. The filter rod receiver starts to receive the filter rod, and the filter rod 2 enters along the air delivery channel 3. When the suction resistance test is required, the user presses the sampling button. After the PLC controller receives the signal that the sampling button is pressed, the actuator of the start control component of the filter rod receiver is powered off, and the filter rod receiver stops working. At this time, the arrival sensor 13 detects whether there is a filter rod at the end of the air delivery channel 3. If not, the PLC controller opens the filter rod receiver again to receive the filter rod after receiving the signal from the in-place sensor 13; if yes, the PLC controller controls the gate solenoid valve to be energized, the gate moves, opens the end outlet of the air delivery channel 3 and starts delaying the first set time, and at the same time, the PLC controller sends instructions to the servo controller, so that the servo controller controls the servo motor to drive the filter rod dial wheel 4 to rotate the set angle, so that the filter rod enters the filter rod sampling tube 7 under the push of the filter rod dial wheel, and at this time, the PLC controller controls the air supply solenoid valve 5 to be energized and start delaying the second set time, and the air supply duct 6 delivers positive pressure gas to the filter rod sampling tube 7, pushing the filter rod in the filter rod sampling tube 7 into the suction resistance detector 8. The suction resistance detector starts to run after detecting that the filter rod is in place, and performs suction resistance detection on the filter rod. The gate 9 and the air supply solenoid valve are closed after the delay ends.

[0039] In this application, the filter rod receiver adds a draw resistance sampling function, monitors the filter rod draw resistance parameters in real time, and makes timely adjustments and controls, which can greatly improve the quality and stability of cigarette products, which will help meet consumer needs and expectations, enhance brand image and market competitiveness. In addition, after the filter rod receiver introduces the draw resistance sampling function, data monitoring and analysis in the cigarette production process will be more accurate and timely, which will help production personnel better understand the changing laws of cigarette draw resistance parameters, optimize production processes, improve production efficiency and reduce costs.

[0040] Although some specific embodiments of the present application have been described in detail by way of example, it should be understood by those skilled in the art that the above examples are only for illustration, not for limiting the scope of the present application. It should be understood by those skilled in the art that the above embodiments may be modified without departing from the scope and spirit of the present application. The scope of the present application is defined by the appended claims.

Claims

1. A suction resistance sampling device for a filter rod receiver, characterized in that: It includes a PLC controller, a sampling button, a filter rod sampling tube and a suction resistance detector; The upper end of the filter rod sampling tube is connected to the end of the air delivery channel of the filter rod receiver, and the suction resistance detector is arranged at the lower end of the filter rod sampling tube; the end of the air delivery channel is provided with a detection control component for opening the end outlet of the air delivery channel; The sampling button is connected to the PLC controller signal, and the PLC controller is connected to the actuator signal of the detection control component.

2. The suction resistance sampling device of the filter rod receiver according to claim 1, characterized in that: The detection control component includes a gate and a gate driving component, and the gate is arranged at the terminal outlet of the air delivery channel.

3. The suction resistance sampling device of the filter rod receiver according to claim 2, characterized in that: The gate driving component comprises a gate cylinder and a gate solenoid valve. The output end of the gate cylinder is fixedly connected to the gate, and the gate solenoid valve is arranged on the air path of the gate cylinder.

4. The suction resistance sampling device of the filter rod receiver according to claim 2, characterized in that: The detection control component also includes an in-place sensor, which is fixed on the inner wall of the end side of the air delivery channel. The in-place sensor is connected to the PLC controller signal, and the PLC controller is connected to the actuator signal of the start control component of the filter rod receiver.

5. The suction resistance sampling device of the filter rod receiver according to claim 3, characterized in that: The detection and control component also includes a filter rod wheel and a wheel driving component. The filter rod wheel is fixed on the inner wall of the top surface of the end of the air delivery channel. The distance between the lower end of the filter rod wheel and the inner wall of the bottom surface of the end of the air delivery channel matches the diameter of the filter rod.

6. The suction resistance sampling device of the filter rod receiver according to claim 5, characterized in that: The paddle wheel driving component comprises a paddle wheel servo motor and a servo controller, wherein the servo controller is electrically connected to the paddle wheel servo motor, and the output shaft of the paddle wheel servo motor is fixedly connected to the central shaft of the filter rod paddle wheel; The PLC controller is signal-connected to the servo controller.

7. The suction resistance sampling device of the filter rod receiver according to claim 5, characterized in that: An air supply conduit is provided in the middle of the filter rod sampling tube, and the air supply conduit is connected to an air source.

8. The suction resistance sampling device of the filter rod receiver according to claim 7, characterized in that: An air supply solenoid valve is provided on the air supply conduit, and the air supply solenoid valve is connected to the PLC controller signal.

9. The suction resistance sampling device of the filter rod receiver according to claim 4, characterized in that: The in-place sensor is a photoelectric detector.

10. The suction resistance sampling device of the filter rod receiver according to claim 1, characterized in that: A timer is arranged in the PLC controller.

Images