Fixed lug coil winding machine

Abstract

A fixed lug coil winding machine comprises a base, a rotary table, a fixed lug coil clamping device and a wire conveying rod, the base comprises a base plate and a supporting structure, the base plate is of a rectangular structure and is provided with a plurality of installation holes, the supporting structure comprises a vertical supporting rod and a horizontal supporting frame, the vertical supporting rod is fixedly installed on the base plate, and the horizontal supporting frame is fixedly installed on the base plate. The horizontal support frame is fixedly mounted on the vertical support rod; the rotary table is installed on a base plate of the base and comprises a rotary disc, a center shaft and a bearing seat, and the rotary disc is connected with the bearing seat on the base plate through the center shaft. The fixed lug coil clamping device is mounted on a rotating disc of the turntable; the wire conveying rod is arranged on the horizontal supporting frame. According to the utility model, automatic winding, flexible adjustment and accurate control are realized, and the production efficiency and the coil quality are remarkably improved.

Description

Technical Field

[0001] The utility model relates to a fixed ear coil winding machine. Background Art

[0002] In the field of electronic manufacturing, winding machines are commonly used equipment for winding linear objects onto specific workpieces, such as inductors, transformers, motor coils, etc. Existing winding machine technologies mainly include fully automatic and semi-automatic types, which can be combined into a device with a certain degree of automation through motors, electric components, pneumatic components, transmission devices, sensors, control systems, etc.

[0003] However, there are some shortcomings in the prior art:

[0004] Precision winding limitations: Existing winding machines have limitations in multi-layer precision winding. When the number of layers exceeds a certain number, the winding may be disordered and chaotic, especially for flat-bottomed skeletons, which cannot perform multi-layer precision winding, thus failing to meet the specific space requirements of some coils.

[0005] Operational complexity: For coils of different specifications, different parameters need to be adjusted, which requires higher skills of the operator and increases the complexity of the operation.

[0006] Production efficiency: There are many manual operation links, which affects the production efficiency and the consistency of coil quality.

[0007] To sum up, the technical background section of this patent is intended to explain the current status of the prior art field. The content of this section will provide necessary background information for understanding the technical contribution and innovation of this patent. The signals disclosed in this background technology section are only intended to increase the understanding of the overall background of the utility model and should not be regarded as implying any form of subjective consciousness. Utility Model Content

[0008] In view of the above, the purpose of the utility model is to provide a fixed ear coil winding machine to solve the technical problems of external discharge and subsequent maintenance.

[0009] The technical solution adopted to achieve the purpose of the utility model is a fixed ear coil winding machine, comprising a base, a turntable, a fixed ear coil clamping device, and a wire transmission rod, wherein the base comprises a base plate and a support structure, the base plate is a rectangular structure, and is provided with a plurality of mounting holes, the support structure comprises a vertical support rod, and a horizontal support frame for supporting and fixing the wire transmission rod, the vertical support rod is fixedly mounted on the base plate, and the horizontal support frame is fixedly mounted on the vertical support rod; the turntable is mounted on the base plate of the base, the turntable comprises a rotating disk, a central axis and a bearing seat, and the rotating disk is connected to the bearing seat on the base plate through the central axis; the fixed ear coil clamping device comprises a fixed clamp and an adjustable clamp, and the fixed clamp and the adjustable clamp are both mounted on the rotating disk of the turntable; the wire transmission rod is arranged on the horizontal support frame, the wire transmission rod comprises a wire transmission rod body and a wire hole, and the wire transmission rod body is a long rod-shaped structure, one end of which is provided with a wire hole for guiding the wire, and the other end is fixed on the horizontal support frame.

[0010] Furthermore, one end of the horizontal support frame is fixed on the vertical support rod, and the other end is provided with a transmission rod mounting hole. The transmission rod is fixed on the horizontal support frame through the mounting hole so that the transmission rod is aligned with the fixed ear coil below.

[0011] Furthermore, the fixing fixture is located at the center of the rotating disk, and includes a fixing base and a clamping plate. The fixing base is fixed to the rotating disk by bolts, and the clamping plate is fixed to the fixing base by screws, and is used to fix one end of the coil.

[0012] Furthermore, the adjustable clamp is arranged radially along the rotating disk, and includes a sliding seat, a clamping rod and an adjusting bolt. The sliding seat is installed on the rotating disk through a guide rail and can slide radially. One end of the clamping rod is connected to the sliding seat through an adjusting bolt, and the other end is used to clamp the other end of the coil.

[0013] Furthermore, a conductor bushing is provided in the conductor hole of the transmission rod body to reduce the friction between the wire and the conductor hole and ensure smooth transmission of the wire.

[0014] Beneficial effects of the utility model:

[0015] Automatic winding: This patented fixed ear coil winding machine can automatically wind the fixed ear coil, which improves the winding efficiency and quality. It is suitable for industrial production, saves manpower and costs, and improves market competitiveness.

[0016] Flexible adjustment: It adopts fixed clamps and adjustable clamps, which can adapt to coils of different sizes, realize the rapid fixation and adjustment of coils, and facilitate operation and use.

[0017] Precise control: The use of a turntable and a wire transmission rod can accurately control the number of turns, wire diameter, wire spacing and other parameters of the coil, ensuring the performance and quality of the coil and meeting different winding requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the embodiments of the utility model or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0019] Figure 1 It is a structural schematic diagram of the utility model;

[0020] Figure 2 It is a schematic diagram of a fixed ear coil clamping device of the utility model;

[0021] In the figure, 100-base plate, 101-vertical support rod, 102-horizontal support frame, 200-turntable, 300-fixed ear coil clamping device, 301-fixed clamp, 302-adjustable clamp, 400-transmission rod. DETAILED DESCRIPTION

[0022] The present invention will be described in this embodiment according to the accompanying drawings and some implementation methods.

[0023] It should be noted that, in the absence of conflict, the embodiments in the present application and the features in the embodiments may be combined with each other. The present invention will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0024] This patent relates to a fixed ear coil winding machine, which is used to wind fixed ear coils. The traditional winding method is manual winding, which is inefficient and poor in quality and is not suitable for mass production. This patent provides a fixed ear coil winding machine that can automatically wind fixed ear coils, improves winding efficiency and quality, and is suitable for industrial production.

[0025] like Figure 1 As shown, the fixed ear coil winding machine of this patent includes a base, a turntable, a fixed ear coil clamping device, and a wire transmission rod. The specific implementation method of this patent is described in detail below in conjunction with the accompanying drawings.

[0026] In this embodiment, the base includes a base plate and a supporting structure. The base plate is a rectangular structure and is provided with multiple mounting holes for fixing the various components of this patent. The supporting structure includes a vertical support rod and a horizontal support frame for supporting and fixing the transmission pole. The vertical support rod is fixedly installed on the base plate, and the horizontal support frame is fixedly installed on the vertical support rod.

[0027] In this embodiment, the turntable is installed on the base plate of the pedestal, and the turntable includes a rotating disk, a central axis and a bearing seat. The rotating disk is connected to the bearing seat on the base plate through the central axis. The rotating disk can rotate along the central axis under the support of the bearing seat. The rotation of the turntable is driven by a motor, and the motor is connected to the turntable through a coupling. The model and parameters of the motor are selected according to needs, and this patent does not impose any restrictions.

[0028] In this embodiment, the fixed ear coil clamping device includes a fixed clamp and an adjustable clamp, both of which are installed on the rotating disk of the turntable. The fixed clamp is located at the center of the rotating disk, and includes a fixed base and a clamping plate. The fixed base is fixed to the rotating disk by bolts, and the clamping plate is fixed to the fixed base by screws. The adjustable clamp is arranged along the radial direction of the rotating disk, and includes a sliding seat, a clamping rod and an adjusting bolt. The sliding seat is installed on the rotating disk through a guide rail and can slide radially. One end of the clamping rod is connected to the sliding seat by an adjusting bolt, and the other end is used to clamp the other end of the coil. The adjusting bolt can adjust the telescopic length of the clamping rod to adapt to coils of different sizes.

[0029] In this embodiment, the transmission pole is arranged on a horizontal support frame, and the transmission pole includes a transmission pole body and a wire hole. The transmission pole body is a long rod-shaped structure, one end of which is provided with a wire hole for guiding the wire, and the other end is fixed on the horizontal support frame. The position of the transmission pole can be adjusted so that the wire hole is aligned with the fixed ear coil below. A wire bushing is provided in the wire hole of the transmission pole body to reduce the friction between the wire and the wire hole, thereby ensuring smooth transmission of the wire.

[0030] The working principle and use method of the fixed ear coil winding machine of this patent are as follows:

[0031] Working principle:

[0032] The fixed ear coil winding machine is mainly composed of a base, a turntable, a fixed ear coil clamping device and a wire transmission rod.

[0033] Its working principle includes the following steps:

[0034] 1. Wire supply: Guide the wire to the winding area through the wire hole of the transmission pole body.

[0035] 2. Coil positioning: Use fixed fixtures and adjustable fixtures to accurately locate the position of the coil on the rotating disk.

[0036] 3. Winding operation: Start the motor to drive the turntable to rotate, and the wire is wound along the rotating disk to form a coil.

[0037] 4. Tension control: The wire tension is controlled through the conductor bushing of the transmission rod to ensure the uniformity and stability of the coil winding.

[0038] Directions:

[0039] 1. Prepare the wire: Pass one end of the wire through the wire hole of the transmission pole body.

[0040] 2. Adjust the adjustable clamp: According to the size of the coil, adjust the position of the adjustable clamp so that the other end of the coil is fixed on the clamping rod.

[0041] 3. Fix the starting end of the coil: fix one end of the wire on the coil of the fixing fixture. A groove is provided on the coil to fix one end of the coil.

[0042] 4. Start winding: Turn on the motor to make the turntable rotate, and the wire is wound into a coil.

[0043] 5. Complete the winding: After the winding is completed, stop the motor, cut the wire, and remove the fixed ear coil.

[0044] The above is an example of a specific implementation of this patent, which is for reference only and is not limited thereto. Without departing from the spirit and scope of this patent, those skilled in the art may make various changes and modifications to this patent, and these changes and modifications should be included in the scope of protection of this patent.

[0045] The specific implementation of this patent is only an illustrative description and does not limit the scope of protection of this patent. Various changes and modifications can be made to the specific implementation of this patent without departing from the gist and spirit of this patent. These changes and modifications are all within the scope covered by this patent.

[0046] It is worth noting that: in the description of the present utility model, the meaning of "multiple" is two or more than two, unless otherwise clearly and specifically defined. In the present utility model, unless otherwise clearly specified and defined, the terms "install", "connect", "connect", "fix" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection; the circuits described in the present utility model are all commonly used circuits in the field, and other related components are all existing commonly used components. For ordinary technicians in the field, the specific meanings of the above terms in the present utility model can be understood according to the specific circumstances.

[0047] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be considered exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that fall within the meaning and scope of the elements of the claims be included in the present invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

Claims

1. A fixed ear coil winding machine, comprising a base, a turntable, a fixed ear coil clamping device, and a wire transmission rod, characterized in that: The base includes a base plate and a support structure, wherein the base plate is a rectangular structure and is provided with a plurality of mounting holes, and the support structure includes a vertical support rod and a horizontal support frame for supporting and fixing the transmission pole, wherein the vertical support rod is fixedly mounted on the base plate, and the horizontal support frame is fixedly mounted on the vertical support rod; The turntable is mounted on the base plate of the pedestal, and the turntable includes a rotating disk, a central axis and a bearing seat, and the rotating disk is connected to the bearing seat on the base plate through the central axis; The fixed ear coil clamping device comprises a fixed clamp and an adjustable clamp, and both the fixed clamp and the adjustable clamp are mounted on a rotating disk of the turntable; The transmission pole is arranged on a horizontal support frame, and comprises a transmission pole body and a conductor hole. The transmission pole body is a long pole structure, one end of which is provided with a conductor hole for guiding the wire, and the other end is fixed on the horizontal support frame.

2. The fixed ear coil winding machine according to claim 1, characterized in that: One end of the horizontal support frame is fixed on the vertical support rod, and the other end is provided with a transmission rod mounting hole. The transmission rod is fixed on the horizontal support frame through the mounting hole so that the transmission rod is aligned with the fixed ear coil below.

3. The fixed ear coil winding machine according to claim 2, characterized in that: The fixing fixture is located at the center of the rotating disk, and includes a fixing base and a clamping plate. The fixing base is fixed to the rotating disk by bolts, and the clamping plate is fixed to the fixing base by screws, and is used to fix one end of the coil.

4. The fixed ear coil winding machine according to claim 1, characterized in that: The adjustable clamp is arranged along the radial direction of the rotating disk, and includes a sliding seat, a clamping rod and an adjusting bolt. The sliding seat is installed on the rotating disk through a guide rail and can slide radially. One end of the clamping rod is connected to the sliding seat through an adjusting bolt, and the other end is used to clamp the other end of the coil.

5. The fixed ear coil winding machine according to claim 1, characterized in that: A conductor bushing is provided in the conductor hole of the wire transmission rod body to reduce the friction between the wire and the conductor hole and ensure smooth transmission of the wire.

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