Liquid injection device of assembly machine
By designing the liquid pointing mechanism of the liquid injection device in the assembly machine, the electrolyte is accurately injected onto the capacitor, which solves the problem of capacitance absorbing too much electrolyte during the impregnation process, and the uniform distribution of the electrolyte and the consistency of capacitance performance are improved. At the same time, the electrolyte is used is reduced, and the production cost and environmental pollution risks are reduced.
Patent Information
- Application Number
- CN202421181318.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-28
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-05-28
AI Technical Summary
In the prior art, the capacitance particles are prone to absorb too much electrolyte during the impregnation process of the electrolyte, resulting in uneven distribution of the electrolyte, affecting the performance and consistency of the capacitance. The impregnation process requires a large amount of electrolyte, which increases production costs and environmental pollution risks.
A liquid injection device of a set machine is designed, including a liquid spotting mechanism, which extracts the electrolyte to the dropping head through the injection pump of the infusion mechanism, and uses the lifting mechanism and the positioning rod to accurately inject the electrolyte into the capacitor to avoid uneven distribution and residual problems of the electrolyte.
By accurately controlling the injection amount of electrolyte, avoiding uneven distribution and residual problems of electrolyte, reducing the use of electrolyte, reducing production costs and environmental pollution risks, and improving the performance and consistency of capacitors.
Smart Images

Figure CN222546145U_ABST
Abstract
Description
Technical Field
[0001] The utility model mainly relates to the technical field of assembly machines, and in particular to a liquid injection device for an assembly machine. Background Art
[0002] Capacitor, short for capacitance, is one of the electronic components used in large quantities in electronic devices. It is widely used in DC isolation, coupling, bypass, filtering, tuning circuits, energy conversion, control circuits, etc. The main structure of a capacitor includes an aluminum shell, an element and a rubber plug. The positive and negative electrodes of the capacitor element are made of high-purity aluminum foil. The positive and negative electrodes are separated by electrolytic paper impregnated with electrolyte. The outside is composed of a rubber plug and an aluminum shell. Two pins are fixed on the element. The two pins pass through the rubber plug and extend to the outside of the aluminum shell. Normally, the element needs to contain gold in the electrolyte. After the aluminum shell, element and rubber plug are produced, they need to be assembled in a capacitor assembly machine.
[0003] For example, the Chinese patent publication number CN209591811U provides an aluminum electrolytic capacitor impregnated with electrolyte for automobile charging piles. The above application uses vacuum and two sets of ultrasonic vibrator groups to break the bubble layer in the gap between the solid dielectric layer of the capacitor element by ultrasonic waves, so that the electrolyte can easily replace the bubble layer, and the electrolyte can penetrate the electrolytic paper in all directions. For example, the Chinese patent publication number CN214378060U provides a capacitor assembly machine, including a frame, a rotating disk, an element assembly mechanism and an aluminum shell assembly mechanism.
[0004] In the prior art, the capacitor elements need to be immersed in a capacitor electrolyte impregnation device before being assembled on an assembly machine. However, during the impregnation process, the capacitor may absorb too much electrolyte, resulting in uneven electrolyte distribution, affecting the performance and consistency of the capacitor. After the electrolyte is impregnated, the capacitor needs to be dried to remove excess electrolyte. The impregnation process requires the use of a large amount of electrolyte, which increases production costs and environmental pollution risks. Utility Model Content
[0005] 1. Technical problems to be solved by the utility model:
[0006] The utility model provides a liquid injection device for an assembly machine, which is used to solve the technical problems existing in the above-mentioned background technology.
[0007] 2. Technical solution:
[0008] To achieve the above-mentioned purpose, the technical solution provided by the utility model is as follows: a liquid injection device of an assembly machine, comprising a workbench, a dividing plate is arranged on the workbench, a plurality of capacitor fixtures for placing capacitors are arranged on the dividing plate, and a feeding mechanism, a component assembly mechanism, a liquid dispensing mechanism, an aluminum shell assembly mechanism, a rubber plug detection component and a discharging mechanism are arranged in sequence in the circumferential direction of the dividing plate;
[0009] The liquid dosing mechanism is used to position the capacitors and inject electrolyte into each capacitor at the same time. The liquid dosing mechanism is connected to a liquid storage tank through an infusion mechanism, and the liquid storage tank is used to store electrolyte.
[0010] Preferably, the liquid dispensing mechanism includes a lifting mechanism fixed on a workbench, a mounting plate is provided on the output end of the lifting mechanism, a mounting frame is fixed on the mounting plate, a liquid outlet tube is installed on the mounting frame, one end of the liquid outlet tube is connected to the infusion mechanism, and the other end is connected to the drip head.
[0011] Preferably, the liquid dispensing mechanism also includes a first support platform fixed on the workbench, support frames are symmetrically arranged on the first support platform, a sliding block is slidably installed on the first support platform, the sliding block reciprocates between the two support frames, and a positioning rod is fixedly installed on the sliding block.
[0012] Preferably, a guide rod is fixedly installed between the support frames, the sliding block is sleeved on the upper guide rod, and a return spring is also sleeved on the guide rod, one end of the return spring is fixed to the support frame, and the other end is fixed to the sliding block, a driving block is fixedly installed on the mounting plate, a wedge-shaped surface is provided on the driving block, and a driving wheel is rotatably installed on the sliding block, and the driving wheel is in contact with the wedge-shaped surface.
[0013] Preferably, the infusion mechanism includes an infusion pump, which is installed above a second support platform, and the second support platform is fixed on the workbench. The water inlet end of the infusion pump is connected to the liquid storage tank through an infusion tube, and the water outlet end is connected to the liquid outlet tube.
[0014] Preferably, a sensing rod is provided on the rotating end of the infusion pump, and a counter is provided on the infusion mechanism.
[0015] Preferably, the mounting frame is Z-shaped, and a straight groove is provided on the mounting frame. A fixing bolt is arranged in the straight groove, and the fixing bolt is connected to the mounting plate.
[0016] 3. Beneficial effects:
[0017] Compared with the prior art, the technical solution provided by the utility model has the following beneficial effects:
[0018] The utility model sets a liquid-pointing mechanism. Before the aluminum shell assembly mechanism assembles the aluminum shell and the element, the electrolyte in the liquid storage tank is extracted to the dripping head through the injection pump of the infusion mechanism. When the indexing plate drives the capacitor to rotate below the dripping head, the lifting mechanism drives the dripping head to move down close to the capacitor, injects the electrolyte into the capacitor, and then moves to the next station. The utility model adds an electrolyte liquid-pointing mechanism to the assembly machine. The liquid-pointing mechanism can accurately control the injection amount of the electrolyte, avoiding the problem of uneven electrolyte distribution and residue. At the same time, the liquid-pointing mechanism can reduce the amount of electrolyte used, reduce production costs and environmental pollution risks.
[0019] When the lifting mechanism of the liquid dispensing mechanism of the utility model drives the mounting plate to move up and down, the driving wheel is driven to move up and down along the wedge-shaped surface under the action of the wedge-shaped surface of the driving block, so that when the driving block moves downward, the sliding block approaches the capacitor under the action of the reset spring, and the positioning rod positions the capacitor, thereby ensuring the accuracy of the capacitor position when dispensing liquid. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0021] Figure 2 This is a schematic diagram of the liquid dispensing mechanism structure of the utility model;
[0022] Figure 3 This is a schematic diagram of the structure of the infusion mechanism of the utility model;
[0023] Figure 4 This is a schematic diagram of the mounting frame structure of the utility model;
[0024] Figure 5 This is a schematic diagram of the structure of the drive block of the utility model.
[0025] Reference numerals:
[0026] 1. Workbench; 2. Dividing plate; 3. Feeding mechanism; 4. Liquid dispensing mechanism; 401. Lifting mechanism; 402. Mounting plate; 403. Mounting frame; 404. Liquid outlet pipe; 405. Dropping head; 406. Slotted groove; 407. Fixing bolt; 408. First support platform; 409. Support frame; 410. Sliding block; 411. Guide rod; 412. Return spring; 413. Positioning rod; 414. Driving block; 415. Wedge surface; 416. Driving wheel; 5. Liquid storage tank; 6. Capacitor; 7. Capacitor fixture; 8. Infusion mechanism; 81. Infusion pump; 82. Infusion tube; 83. Second support platform; 84. Sensing rod; 85. Counter. DETAILED DESCRIPTION
[0027] To facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "page", "bottom", "inside", "outside", "clockwise", "counterclockwise", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0029] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include one or more of the features. In the description of the present utility model, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed", "provided with", etc. should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0031] It should be noted that the structures not introduced in the present invention are not related to the design points and improvement directions of the present invention, and are the same as the prior art or can be implemented by using the prior art, and will not be described in detail here. Example
[0032] Refer to the attached Figures 1 to 5 , a liquid injection device of an assembly machine, comprising a workbench 1, a dividing plate 2 is arranged on the workbench 1, a plurality of capacitor fixtures 7 for placing capacitors 6 are arranged on the dividing plate 2, and a feeding mechanism 3, a component assembly mechanism, a liquid dispensing mechanism 4, an aluminum shell assembly mechanism, a rubber plug detection component and a discharging mechanism are arranged in sequence in the circumferential direction of the dividing plate 2;
[0033] The liquid dosing mechanism 4 is used to position the capacitors 6 and inject electrolyte into each capacitor 6 at the same time. The liquid dosing mechanism 4 is connected to the liquid storage tank 5 through the infusion mechanism 8. The liquid storage tank 5 is used to store electrolyte.
[0034] The liquid dispensing mechanism 4 includes a lifting mechanism 401 fixed on the workbench 1, a mounting plate 402 is provided on the output end of the lifting mechanism 401, a mounting frame 403 is fixed on the mounting plate 402, a liquid outlet tube 404 is installed on the mounting frame 403, one end of the liquid outlet tube 404 is connected to the infusion mechanism 8, and the other end is connected to the drip head 405.
[0035] The liquid dispensing mechanism 4 also includes a first support platform 408 fixed on the workbench 1, on which support frames 409 are symmetrically arranged, and a sliding block 410 is slidably installed on the first support platform 408. The sliding block 410 reciprocates between the two support frames 409, and a positioning rod 413 is fixedly installed on the sliding block 410.
[0036] A guide rod 411 is fixedly installed between the support frames 409, and the sliding block 410 is sleeved on the upper guide rod 411. A return spring 412 is also sleeved on the guide rod 411. One end of the return spring 412 is fixed on the support frame 409, and the other end is fixed on the sliding block 410. A driving block 414 is fixedly installed on the mounting plate 402, and a wedge-shaped surface 415 is provided on the driving block 414. A driving wheel 416 is rotatably installed on the sliding block 410, and the driving wheel 416 is in contact with the wedge-shaped surface 415.
[0037] The infusion mechanism 8 includes an infusion pump 81, which is installed above a second support platform 83, and the second support platform 83 is fixed on the workbench 1. The water inlet end of the infusion pump 81 is connected to the liquid storage tank 5 through an infusion tube 82, and the water outlet end is connected to the outlet tube 404.
[0038] A sensing rod 84 is provided on the rotating end of the injection pump 81 , and a counter 85 is provided on the infusion mechanism 8 .
[0039] The mounting frame 403 is Z-shaped and has a slot 406 formed thereon. A fixing bolt 407 is disposed in the slot 406 . The fixing bolt 407 is connected to the mounting plate 402 .
[0040] Working principle: After the element of the capacitor 6 enters the capacitor fixture 7 through the feeding mechanism 3, the dividing plate 2 drives the capacitor 6 to pass through the element assembly mechanism for pin assembly, and then reaches the liquid dosing mechanism 4. Through the setting of the liquid dosing mechanism 4, before the aluminum shell assembly mechanism assembles the aluminum shell and the element, the electrolyte in the liquid storage tank 5 is extracted to the drip head 405 through the injection pump 81 of the infusion mechanism 8. Every time the driving motor of the injection pump 81 rotates one circle, the injection pump 81 extracts a part of the electrolyte, and counts at the same time under the action of the sensing rod 84 and the counter 85. When the dividing plate 2 drives the capacitor 6 to rotate to below the dripping head 405, the lifting mechanism 401 drives the dripping head 405 to move down close to the capacitor 6. In the process of the lifting mechanism 401 of the liquid dispensing mechanism 4 driving the mounting plate 402 to move downward, under the action of the wedge-shaped surface 415 of the driving block 414, the driving wheel 416 is driven to move along the wedge-shaped surface 415, so that when the driving block 414 moves downward, the sliding block 410 is close to the capacitor 6 under the action of the reset spring 412, and the positioning rod 413 positions the capacitor 6 to ensure the accuracy of the position of the capacitor 6 during liquid dispensing. At this time, the electrolyte is injected into the capacitor 6 to complete the liquid dispensing, and then the capacitor 6 moves to the next station. In this embodiment, the next station is the aluminum shell assembly mechanism.
[0041] The above-described embodiments only express a certain implementation method of the utility model, and the description thereof is relatively specific and detailed, but it cannot be understood as limiting the scope of the patent of the utility model. It should be pointed out that, for ordinary technicians in this field, several modifications and improvements can be made without departing from the concept of the utility model, which all belong to the protection scope of the utility model. Therefore, the protection scope of the patent of the utility model shall be based on the attached claims.
Claims
1. A liquid injection device for an assembly machine, characterized in that: The invention comprises a workbench (1), wherein a dividing plate (2) is arranged on the workbench (1), a plurality of capacitor fixtures (7) for placing capacitors (6) are arranged on the dividing plate (2), and a feeding mechanism (3), a component assembly mechanism, a liquid dispensing mechanism (4), an aluminum shell assembly mechanism, a rubber plug detection component and a discharging mechanism are arranged in sequence in the circumferential direction of the dividing plate (2); The liquid dosing mechanism (4) is used to position the capacitor (6) and simultaneously inject electrolyte into each capacitor (6); the liquid dosing mechanism (4) is connected to a liquid storage tank (5) via an infusion mechanism (8); and the liquid storage tank (5) is used to store electrolyte.
2. The liquid injection device of an assembly machine according to claim 1, characterized in that: The liquid dispensing mechanism (4) comprises a lifting mechanism (401) fixed on a workbench (1); a mounting plate (402) is provided on the output end of the lifting mechanism (401); a mounting frame (403) is fixed on the mounting plate (402); a liquid outlet tube (404) is installed on the mounting frame (403); one end of the liquid outlet tube (404) is connected to the infusion mechanism (8), and the other end is connected to the liquid dripping head (405).
3. The liquid injection device of an assembly machine according to claim 2, characterized in that: The liquid dispensing mechanism (4) further comprises a first support platform (408) fixed on the workbench (1), support frames (409) being symmetrically arranged on the first support platform (408), a sliding block (410) being slidably mounted on the first support platform (408), the sliding block (410) being reciprocatingly movable between the two support frames (409), and a positioning rod (413) being fixedly mounted on the sliding block (410).
4. The liquid injection device of an assembly machine according to claim 3, characterized in that: A guide rod (411) is fixedly installed between the support frames (409), the sliding block (410) is sleeved on the upper guide rod (411), and a return spring (412) is sleeved on the guide rod (411), one end of the return spring (412) is fixed on the support frame (409), and the other end is fixed on the sliding block (410), a driving block (414) is fixedly installed on the mounting plate (402), a wedge-shaped surface (415) is provided on the driving block (414), and a driving wheel (416) is rotatably installed on the sliding block (410), and the driving wheel (416) is in contact with the wedge-shaped surface (415).
5. The liquid injection device of an assembly machine according to claim 2, characterized in that: The infusion mechanism (8) comprises an infusion pump (81), the infusion pump (81) being mounted above a second support platform (83), the second support platform (83) being fixed on the workbench (1), the water inlet end of the infusion pump (81) being connected to the liquid storage tank (5) via an infusion tube (82), and the water outlet end being connected to the liquid outlet tube (404).
6. The liquid injection device of an assembly machine according to claim 5, characterized in that: A sensing rod (84) is provided on the rotating end of the injection pump (81), and a counter (85) is provided on the infusion mechanism (8).
7. The liquid injection device of an assembly machine according to claim 2, characterized in that: The mounting frame (403) is Z-shaped, and a straight groove (406) is provided on the mounting frame (403). A fixing bolt (407) is arranged in the straight groove (406), and the fixing bolt (407) is connected to the mounting plate (402).
Citation Information
Patent Citations
Electrolyte impregnation device for aluminum electrolytic capacitor special for automobile charging pile
CN209591811U
Capacitor assembling machine
CN214378060U
Cited By
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