Iron core extruding and assembling tool
By designing an iron core extrusion assembly tool including a chuck module, an inner ring and an outer ring, the problem of low assembly efficiency of the iron core is solved, and the iron core is naturally synthesized into a ring shape and the overall installation efficiency is improved.
Patent Information
- Application Number
- CN202421821890.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-30
- Publication Date
- 2025-02-28
- Estimated Expiration
- 2034-07-30
AI Technical Summary
When the prior art forms a ring-shaped iron core, the adjacent iron cores are closely connected, resulting in difficulty in loading on the positioning groove and low overall efficiency.
Design an iron core extrusion assembly tool, including a chuck module, an inner ring and an outer ring. The chuck module consists of a circular body and a movable fan-shaped shovel block. The inner ring is located in the middle of the shovel block assembly, and the outer ring is set on the upper part of the iron core. The core is naturally synthesized into a ring through the thrust of the fan-shaped shovel block.
The core assembly efficiency has been significantly improved, making it easier to remove and install the core as a whole into the motor housing.
Smart Images
Figure CN222547312U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of iron core assembly, in particular to an iron core extrusion assembly tool. Background Art
[0002] Most motor stators are composed of multiple pieces of wound iron cores assembled into a ring shape after assembly. The ring-shaped motor stator is then converted and pressed into the motor housing through special automated or semi-automated equipment and tooling, so that the motor stator is installed in the motor as a whole; among them, patent No. 2023216930414 discloses a clamping tool for welding and assembling motor stator iron cores, which is a tool for assembling multiple pieces of iron cores into a ring shape. However, in the technical solution of this patent, the iron cores need to be loaded into the positioning grooves one by one. When the iron cores are assembled into a ring shape, the connection between two adjacent iron cores is relatively tight, which makes it difficult to load the iron cores into the positioning grooves. Therefore, the efficiency of this technical solution in assembling the iron cores into a ring shape is relatively low as a whole. Utility Model Content
[0003] In order to solve the deficiencies of the prior art, the utility model provides an iron core extrusion assembly tool, which has a simple structure and can improve the iron core assembly efficiency.
[0004] The technical problem to be solved by the utility model is achieved through the following technical means: a core extrusion assembly tool, including a chuck module, an embedded ring and an outer holding ring, the chuck module includes a circular body and a plurality of fan-shaped shovel blocks moving radially along the circular body, a plurality of the fan-shaped shovel blocks form a shovel block assembly, the embedded ring is placed at the middle upper end of the shovel block assembly, the height of the embedded ring is higher than the height of the fan-shaped shovel block, a placement space for placing the core is formed between the outer side of the embedded ring and the inner side of the fan-shaped shovel block, when a plurality of cores are arranged in the placement space in a ring shape, the outer holding ring is sleeved on the upper outer side of the core.
[0005] In the above scheme, the multiple fan-shaped shovel blocks of the chuck module are movable, and the fan-shaped shovel blocks of the shovel block assembly are far away from each other, so that the placement space is relatively loose and the space is large, so that all the iron cores can be conveniently placed in the placement space, and then the multiple fan-shaped shovel blocks are moved closer to each other toward the center of the circular body. Due to the existence of the embedded ring, the multiple iron cores will naturally be tightly connected together in a ring shape under the internal and external actions of the embedded ring and the fan-shaped shovel blocks; the multiple iron cores that have become rings are then tightened by the outer ring to prevent the iron cores from collapsing; in addition, as long as the fan-shaped shovel blocks of the shovel block assembly are driven to a position away from each other, the placement space becomes a larger space again, so that the outer ring and the iron core can be realized as a whole and can be removed from the chuck module, which is convenient for the subsequent conversion and installation of the iron core into the motor housing. The utility model has a simple structure, and uses the thrust of the fan-shaped shovel blocks to naturally piece together multiple iron cores into a ring shape, which greatly improves the efficiency compared with the existing technology.
[0006] In one embodiment, the shovel block assembly includes four fan-shaped shovel blocks. When the four fan-shaped shovel blocks are tightly spliced together as a whole, the shovel block assembly is in the shape of a disk with a circular hole in the middle, and the outer diameter of the embedded ring is larger than the inner diameter of the circular hole.
[0007] In the above scheme, the embedded ring is placed between the fan-shaped shovel blocks and will not fall into the circular hole.
[0008] In one embodiment, the chuck module includes a push block for driving the fan-shaped shovel blocks to move in a one-to-one correspondence.
[0009] In the above scheme, the chuck is a common clamping device. Conventional chucks use a matching manual handle to drive clamping and loosening. In the utility model, the push block of the chuck module also uses a conventional manual handle to achieve the movable displacement of the fan-shaped shovel block, so that multiple fan-shaped shovel blocks are in a clamped or loosened state.
[0010] In one embodiment, when a plurality of iron cores are arranged in the placement space in a ring shape, the outer diameter of the embedded ring is smaller than the inner diameter of the ring formed by the iron cores.
[0011] In the above scheme, the embedded ring is only a tool to assist multiple iron cores to be connected in a ring shape. When the iron cores are naturally squeezed to be connected in a ring shape, the embedded ring can be removed from the middle of the ring-shaped iron cores.
[0012] In one embodiment, a tapered docking portion is provided on the upper portion of the outer embrace ring, and the tapered docking portion is an annular protrusion provided on the inner upper end of the outer embrace ring, and the tapered docking portion is adapted to the outer casing of the motor on which the iron core is to be installed.
[0013] In the above scheme, the motor casing is provided with a bayonet at the position where the iron core is installed, and the shrink-fitting joint portion is just matched with the bayonet, and the outer holding ring can be inserted upside down in the motor casing, so that the annular iron core fastened by the outer holding ring can be conveniently aligned with the position of the casing where the iron core is installed.
[0014] In one embodiment, the core extrusion assembly tool includes a pressure ring, and the outer diameter of the pressure ring is smaller than the inner diameter of the outer holding ring.
[0015] In the above scheme, the pressing ring is used to cooperate with the pressing device to press the iron core in the outer holding ring into the core installation part of the motor housing in the form of an overall lowering. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of the structure of the utility model in an embodiment;
[0017] Figure 2 It is a schematic diagram of the structure explosion of the utility model in an embodiment;
[0018] Figure 3 is a schematic diagram of the structure of a placement space in an embodiment;
[0019] Figure 4 The figure is a schematic diagram of the outer holding ring and the iron core as a whole in an inverted state and the cooperation with the pressure ring in an embodiment. DETAILED DESCRIPTION
[0020] The present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention. It should also be noted that, for ease of description, only the parts related to the present invention, rather than all structures, are shown in the accompanying drawings.
[0021] like Figures 1 to 4 As shown, the technical solution adopted by the utility model is a core extrusion assembly tool, including a chuck module 1, an embedded ring 2 and an outer holding ring 3, the chuck module 1 includes a circular body 4 and a plurality of fan-shaped shovel blocks 5 moving radially along the circular body 4, a plurality of the fan-shaped shovel blocks 5 form a shovel block assembly, the embedded ring 2 is placed at the middle upper end of the shovel block assembly, the height of the embedded ring 2 is higher than the height of the fan-shaped shovel block 5, a placement space 6 for placing the core is formed between the outer side of the embedded ring 2 and the inner side of the fan-shaped shovel block 5, when a plurality of cores are arranged in the placement space 6 in a ring shape, the outer holding ring 3 is sleeved on the upper outer side of the core.
[0022] In the above scheme, the multiple fan-shaped shovel blocks 5 of the chuck module 1 are movable, and the fan-shaped shovel blocks 5 of the shovel block assembly are far away from each other, so that the placement space 6 is relatively loose and has a larger space, so that all the iron cores can be conveniently placed in the placement space 6, and then the multiple fan-shaped shovel blocks 5 are moved closer to each other toward the center of the circular body 4. Due to the existence of the embedded ring 2, the multiple iron cores will naturally be tightly connected in a ring shape under the internal and external effects of the embedded ring 2 and the fan-shaped shovel blocks 5; the multiple iron cores that have become annular are then sleeved and tightened by the outer ring 3 to prevent the iron cores from collapsing; in addition, as long as the fan-shaped shovel blocks 5 of the shovel block assembly are driven to a position away from each other, so that the placement space 6 becomes a larger space again, the outer ring 3 and the iron core can be taken away from the chuck module 1 as a whole, which is convenient for the subsequent conversion and installation of the iron core into the motor housing. The utility model has a simple structure, and uses the thrust of the fan-shaped shovel blocks 5 to naturally piece together multiple iron cores in a ring shape, which greatly improves the efficiency compared with the prior art.
[0023] In one embodiment, the shovel block assembly includes four fan-shaped shovel blocks 5. When the four fan-shaped shovel blocks 5 are tightly spliced together as a whole, the shovel block assembly is in the shape of a disk with a circular hole 7 in the middle, and the outer diameter of the embedded ring 2 is larger than the inner diameter of the circular hole 7.
[0024] In the above solution, the embedded ring 2 is placed between the fan-shaped shovel blocks 5 and will not fall into the circular hole 7.
[0025] In one embodiment, the chuck module 1 includes a push block 8 for driving the sector-shaped shovel blocks 5 to move in a one-to-one correspondence.
[0026] In the above scheme, the chuck is a common clamping device. Conventional chucks use a matching manual handle to drive clamping and loosening. In the utility model, the push block 8 of the chuck module 1 also uses a conventional manual handle to achieve the movable displacement of the fan-shaped shovel block 5, so that multiple fan-shaped shovel blocks 5 are in a clamped or loosened state.
[0027] In one embodiment, when a plurality of iron cores are arranged in the placement space 6 in a ring shape, the outer diameter of the embedded ring 2 is smaller than the inner diameter of the ring formed by the iron cores.
[0028] In the above scheme, the embedded ring 2 is only a tool to assist multiple iron cores to be connected in a ring shape. When the iron cores are naturally squeezed to be connected in a ring shape, the embedded ring 2 can be removed from the middle of the ring-shaped iron cores.
[0029] In one embodiment, a tapered docking portion 9 is provided on the upper portion of the outer ring 3. The tapered docking portion 9 is an annular protrusion provided on the inner upper end of the outer ring 3. The tapered docking portion 9 is adapted to the outer casing of the motor on which the core is to be installed.
[0030] In the above scheme, the motor casing is provided with a bayonet at the position where the core is installed, and the shrink-fitting docking portion 9 is just matched with the bayonet, and the outer holding ring 3 can be inserted upside down in the motor casing, so that the annular core fastened by the outer holding ring 3 can be conveniently aligned with the position of the casing where the core is installed.
[0031] In one embodiment, the core extrusion assembly tool includes a pressure ring 10 , and the outer diameter of the pressure ring 10 is smaller than the inner diameter of the outer holding ring 3 .
[0032] In the above scheme, the pressing ring 10 is used to cooperate with the pressing device to press the iron core in the outer ring 3 into the core installation part of the motor housing in the form of an overall lowering.
Claims
1. Iron core extrusion assembly tooling, characterized in that: The invention comprises a chuck module (1), an inner ring (2) and an outer embracing ring (3), wherein the chuck module (1) comprises a circular body (4) and a plurality of fan-shaped shovel blocks (5) which move radially along the circular body (4), wherein the plurality of fan-shaped shovel blocks (5) form a shovel block assembly, wherein the inner ring (2) is placed at the middle upper end of the shovel block assembly, wherein the height of the inner ring (2) is higher than the height of the fan-shaped shovel block (5), and a placement space (6) for placing an iron core is formed between the outer side of the inner ring (2) and the inner side of the fan-shaped shovel block (5), and when a plurality of iron cores are arranged in the placement space (6) in a ring shape, the outer embracing ring (3) is sleeved on the upper outer side of the iron core.
2. The core extrusion assembly tool according to claim 1, characterized in that: The shovel block assembly comprises four fan-shaped shovel blocks (5). When the four fan-shaped shovel blocks (5) are tightly spliced together as a whole, the shovel block assembly is in the shape of a disk with a circular hole (7) in the middle, and the outer diameter of the embedded ring (2) is larger than the inner diameter of the circular hole (7).
3. The core extrusion assembly tool according to claim 1, characterized in that: The chuck module (1) comprises a push block (8) for driving the fan-shaped shovel blocks (5) to move in a one-to-one correspondence.
4. The core extrusion assembly tool according to claim 1, characterized in that: When a plurality of iron cores are arranged in the placement space (6) in a ring shape, the outer diameter of the embedded ring (2) is smaller than the inner diameter of the ring shape formed by the iron cores.
5. The core extrusion assembly tool according to claim 1, characterized in that: The upper part of the outer ring (3) is provided with a shrinking docking portion (9), which is an annular protrusion arranged at the inner upper end of the outer ring (3), and the shrinking docking portion (9) is compatible with the outer shell of the motor to be installed with the iron core.
6. The core extrusion assembly tool according to claim 1, characterized in that: The core extrusion assembly tool comprises a pressing ring (10), and the outer diameter of the pressing ring (10) is smaller than the inner diameter of the outer holding ring (3).