Edible mushroom bagging, opening folding and basketing machine

Abstract

The utility model relates to the technical field of edible mushroom processing, and discloses an edible mushroom bagging, opening folding and basketing machine. The storage box is installed at the bottom end of the right side of the bagging machine and can contain flaky fungus bag films, the rotating disc is rotationally connected to the left side of the storage box, the bag opening mechanism is arranged between the rotating disc and the storage box and used for opening bag openings of the bag films through vacuum adsorption, and the supporting claws are installed above the rotating disc and used for bagging the fungus bag films. According to the utility model, the vertical stamping and loading area and the storage box capable of accommodating the film fungus bags are additionally arranged, the storage box is matched with the bag opening mechanism to open the bag mouth and the supporting claw to sleeve the fungus bags on the corresponding sleeving points of the turntable, and the film fungus bags can be replaced without shutdown by utilizing the film fungus bags; real-time control and adjustment can be carried out according to different requirements through the movement degree of the pressing mechanism in the stamping area and the filling amount of the loading area, diversified requirements are met for loading stamping, and in conclusion, through the arrangement of the two mechanisms, the production efficiency is improved, and meanwhile fungus material filling is more controllable.

Description

Technical Field

[0001] The utility model belongs to the technical field of edible fungus processing, and in particular relates to an edible fungus bagging and basket filling machine. Background Art

[0002] During the cultivation of edible fungi, many processes are required, such as putting the stirred culture medium into a stick-shaped bag, sealing the bag mouth with a ring, conveying and moving the mushroom bag to the final bag output, etc. At present, there are not many large-scale production of mushroom bags by mechanical operation, and the previous generation of equipment is relatively complicated in terms of movement and procedures, and the processing and installation of spare parts are cumbersome;

[0003] However, the prior art has the following deficiencies:

[0004] (1) When discharging and bagging edible fungi, the existing edible fungi adopt horizontal spiral discharging, which easily leads to uneven internal fungus materials and insufficient appearance when filling the fungus bags, and cannot meet the requirements of filling in various packages.

[0005] (2) In the past, mushroom bags were filled with roll film cut into bags. As a result, when the roll film was insufficient, the machine had to be stopped to replace the roll film and re-connect the film head. This method affects production efficiency and is too cumbersome to install. Therefore, this application proposes a machine for filling edible mushroom bags with holes and baskets to improve the above-mentioned defects. Utility Model Content

[0006] The technical problem to be solved by the utility model is to overcome the deficiencies of the prior art and provide an edible fungus bagging and basket filling machine with the functions of convenient bag changing and diversified processing by vertical filling and punching.

[0007] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0008] The invention discloses a machine for packing edible fungi into bags and baskets, which comprises a frame, a bagging machine fixed at one end of the frame for sleeve packaging bags, a punching machine installed on the left side of the bagging machine for punching holes in fungi bags, and a basketing machine connected to the punching machine.

[0009] In a specific feasible implementation scheme, the bagging machine includes a storage box installed at the bottom right side for placing sheet-like bag film and a turntable rotatably connected to the left side of the storage box, and the turntable has a plurality of openings for unloading in a circumferential array, a bag opening mechanism for opening the bag film by vacuum adsorption arranged between the turntable and the storage box, and a supporting claw installed above the turntable for bagging the bag film. By placing a storage box for sheet-like bag film and starting the machine, the bag film is adsorbed into the bag opening mechanism by vacuum adsorption to open the bag opening, and then the supporting claws perpendicular to the opening and the bag opening mechanism are driven downward by pneumatic connection, so that the supporting claws are extended into the bag and then the outwardly extendable hook claws are expanded outwardly to open the bag opening to a state where the bag is in the opening. At this time, the bag is temporarily fixed on the supporting claws, and then the supporting claws rise to put the empty bag on the turntable.

[0010] In a specific feasible implementation scheme, a loading area for filling the open bag film and a stamping area for holding and punching the bag film after filling are arranged on one side of the turntable, and a pushing cylinder is fixed under the turntable, and the stamping area and the loading area both adopt a vertical processing method to work. When the supporting claws complete the bagging action on the turntable, the empty fungus bag is rotated to the bottom of the loading area for loading through the rotation of the turntable, and then rotated to the stamping area to compress the fungus material in the bag body.

[0011] In a specific possible implementation mode, the punching area, the loading area and the supporting claws for bagging are arranged at an angle.

[0012] In a specific feasible implementation scheme, a conveyor belt passing through the three sections of the bagging machine, the hole-forming machine and the basket-forming machine is fixed on one side of the frame, and a pushing cylinder is perpendicular to the conveyor belt. After the mushroom bags are loaded, the turntable drives the mushroom bags to rotate to the top of the pushing cylinder, and then the pushing cylinder pushes the mushroom bags onto the conveyor belt, and the conveyor belt drives the mushroom bags into the hole-forming machine section.

[0013] In a specific feasible implementation scheme, the cavity machine includes a cavity rod close to the bagging machine that can tighten the mouth of the fungus film bag, and the cavity rod can pierce the protruding bag head into the bag to form a cavity, and an inserting rod mechanism installed on one side of the cavity rod can insert the mushroom stick into the cavity to prevent the fungus bag from leaking. After the fungus bag passes through the conveyor belt to send the fungus bag into the cavity machine, the cavity rod first grabs the bag film that protrudes from the fungus material surface and rotates it to tighten the bag film head, and then the round rod in the middle of the cavity rod is inserted downward into the bag film to insert the protruding bag head into the fungus bag, thereby forming a cavity on one side, and then the mushroom stick is inserted into the cavity with the help of the inserting rod mechanism, and finally the conveyor belt moves to the bottom of the pressing plate, so that the pressing plate presses the fungus stick downward to press the fungus bag, thereby completing the sealing of the fungus bag.

[0014] In a specific implementation scheme, an L-shaped connecting plate is fixed on the frame and a bar pressing plate is fixed on the portion of the connecting plate extending toward the conveyor belt, and the bar pressing plate is connected to the pneumatic part and can move downward.

[0015] In a specific feasible implementation scheme, the basket loading machine includes a basket entry area for placing empty baskets and a basket exit area for sending out full baskets, and a discharge mechanism that can store four groups of mushroom bags is arranged at the connection with the conveyor belt. The mushroom bags finally arrive at the connection between the conveyor belt and the basket loading machine, and the mushroom bags are allowed to enter the discharge mechanism. The discharge mechanism will only start to push the mushroom bags into the corresponding grooves of the empty basket when there are mushroom bags stored inside. After mushroom bags are placed in each groove of the empty basket, the basket is output from the basket exit area to the next process through the built-in transmission mechanism, thereby completing the steps of loading, nesting and basket loading of the mushroom bags.

[0016] In a specific embodiment, the empty baskets can enter the fungus bag filling area through the basket entry area of ​​the basket filling machine.

[0017] In a specific possible implementation manner, the movement direction of the cylinder axis of the push cylinder is perpendicular to the conveyor belt.

[0018] In a specific possible implementation manner, the supporting claws are composed of a plurality of groups of hook claws, and the maximum extension area is equal to the opening.

[0019] In a specific possible implementation scheme, a vibrating plate machine for conveying mushroom sticks is fixed on one side of the frame, and the stick inserting mechanism is connected to the vibrating plate machine to supply mushroom sticks.

[0020] In a specific possible implementation manner, the supporting claws are perpendicular to the opening close to one side of the storage box.

[0021] In a specific feasible implementation scheme, the socket rods, the rod inserting mechanism and the rod pressing plate are all arranged in two groups to improve production efficiency.

[0022] According to the technical scheme proposed above, the utility model of a machine for filling edible fungi into bags and baskets has the following beneficial effects:

[0023] (1) The utility model provides a storage box that can accommodate sheet-like bag film, and cooperates with a bag opening mechanism synchronously arranged on one side to open the bag mouth by vacuum adsorption of the bag film, and then cooperates with the support claws to put the bag on the corresponding putting point of the turntable, which is conducive to completing the bagging step. This solves the problem that the bag is filled with roll film by cutting and feeding, which leads to the need to stop the machine to replace the roll film and re-connect the film head when the roll film is insufficient. This method affects production efficiency and the installation method is too cumbersome.

[0024] (2) The utility model sets up a vertical processing loading area and a punching area, and fills and punches the empty bags in a direction perpendicular to the mushroom bags. Therefore, the activity degree of the compression mechanism in the punching area and the filling amount in the loading area can be controlled and adjusted in real time according to different needs to meet diversified needs. This solves the problem of uneven internal mushroom material and insufficient aesthetics when filling the mushroom bags due to the use of horizontal spiral discharging, and the problem of being unable to meet the filling requirements of various packages. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Other features, objects and advantages of the present invention will become more apparent by reading the detailed description of non-limiting embodiments with reference to the following drawings:

[0026] Figure 1 This is a structural schematic diagram of a machine for bagging and basketing edible fungi in an embodiment of the present application;

[0027] Figure 2 for Figure 1 A schematic diagram of the enlarged structure at A in the middle;

[0028] Figure 3 for Figure 1 Schematic diagram of the enlarged structure at C in the middle;

[0029] Figure 4 It is a structural schematic diagram of the cavity machine from an upward oblique perspective in an embodiment of the present application.

[0030] Figure 5 It is a structural schematic diagram of a planar perspective of a cavity forming machine in an embodiment of the present application.

[0031] Figure 6 It is a schematic diagram of the internal structure of the bagging machine in the embodiment of the present application.

[0032] Figure 7 Schematic diagram of the internal structure of the basket loading machine in the embodiment of the present application.

[0033] Figure 8 This is a schematic diagram of the structure of the edible fungus bagging and basket filling machine from a top view in an embodiment of the present application.

[0034] In the figure: 7, bagging machine; 9, nesting machine; 1, basketing machine; 277, storage box; 50, turntable; 53, opening hole; 77, bag opening mechanism; 59, claw; 201, loading area; 5, stamping area; 70, push cylinder; 231, conveyor belt; 331, nesting rod; 353, rod insertion mechanism; 33, connecting plate; 31, rod pressing plate; 10, basket entry area; 13, basket exit area; DETAILED DESCRIPTION

[0035] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0036] Example:

[0037] See also Figure 1-Figure 8 , the specific embodiments of the utility model are as follows:

[0038] A machine for packing edible fungi into bags, holes and baskets, comprises a frame, a bagging machine 7 fixed at one end of the frame for putting packaging bags, a hole punching machine 9 installed on the left side of the bagging machine 7 for punching holes in the fungi bags, and a basketing machine 1 connected to the hole punching machine 9.

[0039] In this embodiment, the bagging machine 7 includes a storage box 277 installed at the bottom right side for placing sheet-like bag films, and a turntable 50 rotatably connected to the left side of the storage box 277, and the turntable 50 has a plurality of openings 53 for unloading in a circular array, a bag opening mechanism 77 arranged between the turntable 50 and the storage box 277 for opening the bag film by vacuum adsorption, and a support claw 59 installed above the turntable 50 for bagging the bag film.

[0040] Specifically, by placing a sheet-like mushroom bag film storage box 277, after the machine is started, the mushroom bag film is adsorbed into the bag opening mechanism 77 through vacuum adsorption to open the bag mouth, and then the claws 59 perpendicular to the opening 53 and the bag opening mechanism 77 are driven downward through pneumatic connection, so that the claws 59 are extended into the mushroom bag and then the outwardly extendable hook claws are unfolded outwardly to open the bag mouth to a state where the bag can be placed in the opening 53. At this time, the mushroom bag is temporarily fixed on the claws 59, and then the claws 59 rise to place the empty mushroom bag on the turntable 50.

[0041] In this embodiment, a loading area 201 for filling the open bag film and a punching area 5 for punching the bag film after filling are arranged on one side of the turntable 50, and a pushing cylinder 70 is fixed under the turntable 50, and the punching area 5 and the loading area 201 both adopt a vertical processing method to work.

[0042] When the claws 59 complete the bagging action on the turntable 50 , the empty mushroom bag is rotated to the bottom of the loading area 201 for loading through the rotation of the turntable 50 , and then rotated to the punching area 5 to press and compact the mushroom material in the bag.

[0043] In this embodiment, the punching area 5, the loading area 201 and the supporting claws 59 for bagging are arranged at an angle of 90 degrees.

[0044] In this embodiment, a conveyor belt 231 passing through the three sections of the bagging machine 7, the hole-forming machine 9 and the basket filling machine 1 is fixed to one side of the frame.

[0045] The push cylinder 70 is perpendicular to the conveyor belt 231. After the mushroom bag is loaded, it is driven by the turntable 50 to rotate to the top of the push cylinder 70, and then the mushroom bag is pushed onto the conveyor belt 231 by the push cylinder 70. The conveyor belt 231 drives the mushroom bag into the cavity machine 9 section.

[0046] In this embodiment, the socket machine 9 includes a socket rod 331 close to the bagging machine 7 for tightening the mouth of the bacterial film bag, and the socket rod 331 can penetrate the protruding bag head into the bag to form a socket, and an insertion rod mechanism 353 installed on one side of the socket rod 331 can insert the mushroom stick into the socket to prevent the mushroom bag from leaking.

[0047] After the mushroom bag passes through the conveyor belt 231 and is sent to the nesting machine 9, the nesting rod 331 first grabs the bag film that protrudes from the mushroom material surface and rotates the rod 331 to tighten the bag film head, and then the round rod in the middle of the nesting rod 331 is inserted downward into the bag film to insert the protruding bag head into the mushroom bag, thereby forming a nest on one side, and then the stick insertion mechanism 353 is used to insert the mushroom stick into the nest, and finally the conveyor belt 231 moves to the bottom of the stick pressing plate 31, so that the stick pressing plate 31 is pressed downward to press the mushroom stick into the mushroom bag, thereby completing the sealing of the mushroom bag.

[0048] In this embodiment, an L-shaped connecting plate 33 is fixed on the frame and a bar pressing plate 31 is fixed on the portion of the connecting plate 33 extending toward the conveyor belt 231 , and the bar pressing plate 31 is connected to the pneumatic part and can move downward.

[0049] In this embodiment, the basket loading machine 1 includes a basket entry area 10 for placing empty baskets and a basket exit area 13 for sending out full baskets, and a discharge mechanism capable of storing four groups of mushroom bags is provided at the connection with the conveyor belt 231.

[0050] Specifically, the mushroom bags finally arrive at the connection point between the conveyor belt 231 and the basket filling machine 1, allowing the mushroom bags to enter the discharge mechanism. The discharge mechanism will not start until there are 4 mushroom bags stored inside to push the mushroom bags into the corresponding slots of the empty basket. After mushroom bags are placed in the 12 slots of the empty basket, the basket is output from the basket discharge area 13 to the next process through the built-in transmission mechanism, thus completing the steps of loading, nesting and basket filling of the mushroom bags.

[0051] In this embodiment, the empty baskets can enter the fungus bag filling area through the basket entry area 10 of the basket filling machine 1.

[0052] In this embodiment, the movement direction of the cylinder shaft of the pushing cylinder 70 is perpendicular to the conveyor belt 231 .

[0053] In this embodiment, the claws 59 are composed of a plurality of hooks, and the maximum extension area is equal to the opening 53 .

[0054] In this embodiment, a vibrating plate machine 3 for conveying mushroom sticks is fixed on one side of the frame, and the stick inserting mechanism 353 is connected to the vibrating plate machine 3 to supply mushroom sticks.

[0055] In this embodiment, the claw 59 is perpendicular to the opening 53 close to one side of the storage box 277 .

[0056] In this embodiment, the socket rod 331, the rod inserting mechanism 353 and the rod pressing plate 31 are all arranged in two groups to improve production efficiency.

[0057] In this embodiment, the whole machine has a compact structure, reasonable layout, and convenient maintenance. The parametric design cooperates with the PLC and the human-machine interface to communicate smoothly and have high synergy.

[0058] Based on the above embodiment, the specific working principle is as follows:

[0059] After the bagging machine 7, the nesting machine 9 and the basket filling machine 1 are started synchronously, a sheet of fungus bag film is placed in the loading box 7, and then the bag mouth of the fungus bag is opened by the bag opening mechanism 77 arranged on one side using vacuum adsorption to hold the fungus bag film. At that time, because the supporting claws 59 and the bag opening mechanism 77 are arranged vertically, the supporting claws 59 descend into the fungus bag and the hook claws extend outward to prop up the fungus bag, and then rise to put the fungus bag on the corresponding position of the opening 53 of the turntable 50, and then the turntable 50 will rotate 90 degrees to rotate the opening 53 to the loading area 201 to fill the fungus material to the empty space. In the mushroom bag, the rotating disk 50 drives the loaded mushroom bag to the punching area 5 to compact the mushroom material in the mushroom bag. Because the punching area 5 and the loading area 201 are both vertically processed, the vertical punching can be used to adjust the different compactness of the bag body while preventing the loaded material from leaking. Finally, the mushroom bag is rotated to the top of the pushing cylinder 70 by the rotation of the rotating disk 50, and the pushing cylinder 70 pushes the mushroom bag to the conveyor belt 231. The conveyor belt 231 that runs through the bagging machine 7, the nesting machine 9 and the basket filling machine 1 transports the mushroom bag to the next process.

[0060] After the mushroom bag passes through the conveyor belt 231 and is sent to the nesting machine 9, the nesting rod 331 first grabs the bag film that is overhanging the mushroom material surface and rotates the rod 331 to tighten the bag film head, and then the round rod in the middle of the nesting rod 331 is inserted downward into the bag film to insert the protruding bag head into the mushroom bag, thereby forming a nest on one side, and then the stick insertion mechanism 353 is cooperated to insert the mushroom stick into the nest, and finally the conveyor belt 231 moves to the bottom of the stick pressing plate 31, so that the stick pressing plate 31 is pressed downward to press the mushroom stick into the mushroom bag, thereby completing the sealing of the mushroom bag;

[0061] The mushroom bags finally arrive at the connection point between the conveyor belt 231 and the basket filling machine 1, allowing the mushroom bags to enter the discharge mechanism. The discharge mechanism will not start until there are 4 mushroom bags stored inside to push the mushroom bags into the corresponding slots of the empty basket. After mushroom bags are placed in all 12 slots of the empty basket, the basket is output from the basket discharge area 13 to the next process through the built-in transmission mechanism, thus completing the steps of loading, nesting and basket filling of the mushroom bags.

[0062] In the description of the present invention, it is necessary to understand that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0063] The above are only specific implementation methods of the present application, but the protection scope of the present application is not limited thereto. Any technician familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the present application, which should be covered by the protection scope of the present application.

Claims

1. A machine for packing edible mushrooms into bags and baskets, the structure of which comprises a frame, a bagging machine (7) fixed at one end of the frame for putting packaging bags, a hole punching machine (9) installed on the left side of the bagging machine (7) for punching holes in the mushroom bags, and a basketing machine (1) connected to the hole punching machine (9); Features: The bagging machine (7) comprises a storage box (277) installed at the bottom right side for placing sheet-shaped fungus bag membranes, and a turntable (50) rotatably connected to the left side of the storage box (277), wherein the turntable (50) has a plurality of openings (53) for unloading materials in a circumferential array, a bag opening mechanism (77) arranged between the turntable (50) and the storage box (277) for opening the bag membrane by vacuum adsorption, and a supporting claw (59) installed above the turntable (50) for bagging the fungus bag membranes; A loading area (201) for filling the open bag film and a punching area (5) for punching the bag film after filling are arranged on one side of the turntable (50), and a pushing cylinder (70) is fixed below the turntable (50), and the punching area (5) and the loading area (201) are both operated in a vertical processing manner; A conveyor belt (231) passing through three working sections of a bagging machine (7), a hole-cutting machine (9) and a basket filling machine (1) is fixed on one side of the frame.

2. The edible fungus bagging and basketing machine according to claim 1, characterized in that: The socket-forming machine (9) includes a socket-forming rod (331) which is close to the bagging machine (7) and can tighten the mouth of the bacterial film bag. The socket-forming rod (331) can pierce the protruding bag head into the bag to form a socket, and an insertion rod mechanism (353) is installed on one side of the socket-forming rod (331) and can insert the mushroom stick into the socket to prevent the mushroom bag from leaking.

3. The edible fungus bagging and basketing machine according to claim 1, characterized in that: An L-shaped connecting plate (33) is fixed on the frame and a bar pressing plate (31) is fixed on the portion of the connecting plate (33) extending toward the conveyor belt (231). The bar pressing plate (31) is connected to the pneumatic part and can move downward.

4. The edible fungus bagging and basketing machine according to claim 1, characterized in that: The basket loading machine (1) comprises a basket entry area (10) for placing empty baskets and a basket exit area (13) for sending out full baskets, and a discharge mechanism capable of storing four groups of mushroom bags is provided at the connection with the conveyor belt (231).

5. The edible fungus bagging and basketing machine according to claim 1, characterized in that: The movement direction of the cylinder shaft of the pushing cylinder (70) is perpendicular to the conveyor belt (231).

6. The edible fungus bagging and basketing machine according to claim 1, characterized in that: The supporting claws (59) are composed of a plurality of hook claws, and the maximum extension area is equal to the opening (53).

7. The edible fungus bagging and basketing machine according to claim 1, characterized in that: A vibrating plate machine (3) for conveying mushroom sticks is fixed on one side of the frame, and a stick inserting mechanism (353) is connected to the vibrating plate machine (3) to supply mushroom sticks.

8. The edible fungus bagging and basketing machine according to claim 1, characterized in that: The supporting claw (59) is perpendicular to the opening (53) close to one side of the storage box (277).

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