Automatic mixing device for modified asphalt waterproof coiled material

By designing an automatic mixing device for modified asphalt waterproof rolls, the design of synchronous belt transmission and conical teeth is used to achieve uniform and rapid mixing of modified asphalt raw materials, solving the problems of slow and uneven mixing speed of existing devices, and extending the device life and improving the mixing quality through a variety of optimized designs.

CN222550639UActive Publication Date: 2025-03-04AKSU HENGYU NEW BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202421647912.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-12
Publication Date
2025-03-04
Estimated Expiration
2034-07-12

AI Technical Summary

Technical Problem

The existing automatic mixing device for modified asphalt waterproof rolls has slow mixing speed and uneven mixing because only a stirring rod is used to mix the viscous modified asphalt raw materials.

Method used

An automatic mixing device is designed, including a base plate, a support column, a stirring shell, a first port, a first motor, a driving wheel, a driven wheel, a second mixing ring, a first mixing ring, a second port, a first bevel teeth, a second bevel teeth, a second motor, a third bevel teeth and a feed pipe. Through the design of synchronous belt transmission and a bevel teeth, a fine stirring of the modified asphalt raw material is achieved.

Benefits of technology

The device can achieve uniform and rapid mixing of modified asphalt raw materials, improve mixing efficiency, and extend the life of the device by setting up bearings, protective covers, heat insulation layers, heating rods and conveying pumps, and improve mixing quality and stability.

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Abstract

The utility model discloses an automatic mixing device for modified asphalt waterproof coiled materials, which comprises a bottom plate, two sides of the top of the bottom plate are fixedly connected with supporting columns, the left sides of the supporting columns are provided with first through holes, the inner sides of the supporting columns are provided with stirring shells, and the stirring shells are movably connected with the first through holes. Through the arrangement of the bottom plate, the supporting column, the stirring shell, the first through opening, the first motor, the driving wheel, the driven wheel, a second mixing ring, a first mixing ring, a second through opening, a first conical tooth, a second conical tooth, a second motor, a third conical tooth and a feeding pipe, the problem that molten raw materials for producing modified asphalt are viscous and cannot be mixed uniformly is solved; the existing automatic mixing device for the modified asphalt waterproof coiled material only adopts a stirring rod to mix raw materials, so that the raw materials are easy to adhere to the stirring rod, the mixing speed is low, and the mixing is non-uniform, and the device has the advantages of uniform mixing and high mixing speed.
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Description

Technical Field

[0001] The utility model relates to the technical field of modified asphalt, in particular to an automatic mixing device for modified asphalt waterproofing coiled materials. Background Art

[0002] Modified asphalt is an asphalt binder made by adding external additives (modifiers) such as rubber, resin, high molecular polymer, ground rubber powder or other fillers, or by taking measures such as mild oxidation of asphalt to improve the performance of asphalt or asphalt mixture.

[0003] Since the raw materials for the production of modified asphalt are viscous after melting, the existing automatic mixing devices for modified asphalt waterproofing membranes only use a stirring rod to mix the raw materials, which easily causes the raw materials to adhere to the stirring rod, resulting in slow mixing speed and uneven mixing. Utility Model Content

[0004] In order to solve the problems raised in the above-mentioned background technology, the purpose of the utility model is to provide an automatic mixing device for modified asphalt waterproof membrane, which has the advantages of uniform mixing and fast mixing speed, and solves the problem that the raw materials for the production of modified asphalt after melting are viscous, and the existing automatic mixing devices for modified asphalt waterproof membrane only use a stirring rod to mix the raw materials, which easily causes the raw materials to adhere to the stirring rod, resulting in slow mixing speed and uneven mixing.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an automatic mixing device for modified asphalt waterproofing membrane, comprising a bottom plate, support columns are fixedly connected to both sides of the top of the bottom plate, a first opening is opened on the left side of the support column, a stirring shell is arranged on the inner side of the support column, the stirring shell is movably connected to the first opening, a driven wheel is fixedly connected to the left end of the stirring shell, a first motor is fixedly connected to the left side of the top of the bottom plate, a driving wheel is fixedly connected to the left end of the first motor, the driving wheel and the driven wheel are connected by synchronous belt transmission, a second opening is opened on the top of the stirring shell, a first mixing ring is movably connected inside the second opening, a second mixing ring is movably connected inside the first mixing ring, a first conical tooth is fixedly connected to the top of the first mixing ring, a second conical tooth is fixedly connected to the top of the second mixing ring, a second motor is fixedly connected to the top of the stirring shell, a third conical tooth is fixedly connected to the left end of the second motor, the third conical tooth is movably connected to the first conical tooth and the second conical tooth respectively, and a feeding pipe is connected to the bottom of the stirring shell.

[0006] As a preferred embodiment of the present invention, a bearing is movably connected inside the first opening, and the interior of the bearing is movably connected to the stirring shell.

[0007] As a preferred embodiment of the present invention, a protective cover is fixedly connected to the top of the stirring shell and located on the surface of the second motor.

[0008] As a preferred embodiment of the present invention, a heat insulation layer is fixedly connected to the surface of the stirring shell.

[0009] As a preferred embodiment of the present invention, a heating rod is fixedly connected to the bottom of the inner wall of the stirring shell.

[0010] As a preferred embodiment of the present invention, a delivery pump is fixedly connected to the interior of the feed pipe.

[0011] Compared with the prior art, the beneficial effects of the utility model are as follows:

[0012] 1. The utility model solves the problem that the raw materials for production of modified asphalt after melting are viscous, and the existing automatic mixing device for modified asphalt waterproofing membranes only uses a stirring rod to mix the raw materials, which easily makes the raw materials adhere to the stirring rod, resulting in slow mixing speed and uneven mixing, through the arrangement of a bottom plate, a support column, a stirring shell, a first port, a first motor, a driving wheel, a driven wheel, a second mixing ring, a first mixing ring, a second port, a first conical tooth, a second conical tooth, a second motor, a third conical tooth and a feeding pipe. When in use, the modified asphalt is added into the feeding pipe. The raw materials for asphalt production are then closed and the feed pipe is started up with the first motor and the second motor. The rotation of the first motor drives the stirring shell to rotate, thereby stirring the raw materials for modified asphalt production. The rotation of the second motor drives the third conical gear to rotate, thereby driving the second conical gear and the first conical gear to rotate. Since the first conical gear has no direct contact with the second conical gear, according to the coaxial inversion principle, the first mixing ring and the second mixing ring have different rotation directions, thereby finely stirring the raw materials for modified asphalt production in the outer shell. The device has the advantages of uniform mixing and fast mixing speed.

[0013] 2. The utility model can reduce the friction between the stirring shell and the first opening by arranging the bearing, thereby reducing the wear of the stirring shell and the first opening, and further extending the life of the device.

[0014] 3. The utility model provides a protective cover, which can protect the second motor from being damaged, thereby improving the stability of the device, and can prevent the operator from touching the first conical teeth, the second conical teeth or the third conical teeth and causing injuries, thereby protecting the operator.

[0015] 4. The utility model can reduce the heat exchange between the stirring shell and the external environment by providing a heat insulation layer, thereby saving energy consumption.

[0016] 5. The utility model can heat the raw materials for modified asphalt production in the device by arranging a heating rod, thereby softening the raw materials and improving the mixing quality.

[0017] 6. The utility model is provided with a delivery pump. Since the raw materials for the production of modified asphalt are viscous and easily adhere to the inside of the stirring shell, the raw materials for the production of modified asphalt in the stirring shell can be quickly discharged with the help of the delivery pump. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the structure of the utility model;

[0019] Figure 2 For this utility model Figure 1 A schematic diagram of the structure enlargement in the middle;

[0020] Figure 3 For this utility model Figure 1 Enlarged schematic diagram of the structure at point B in the middle.

[0021] In the figure: 1, bottom plate; 2, support column; 3, stirring shell; 4, first opening; 5, first motor; 6, driving wheel; 7, driven wheel; 8, second mixing ring; 9, first mixing ring; 10, second opening; 11, first conical teeth; 12, second conical teeth; 13, second motor; 14, third conical teeth; 15, feed pipe; 16, insulation layer; 17, bearing; 18, protective cover; 19, delivery pump; 20, heating rod. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0023] like Figures 1 to 3As shown, an automatic mixing device for modified asphalt waterproofing membrane comprises a bottom plate 1, support columns 2 are fixedly connected to both sides of the top of the bottom plate 1, a first opening 4 is provided on the left side of the support column 2, a stirring shell 3 is provided on the inner side of the support column 2, the stirring shell 3 is movably connected to the first opening 4, a driven wheel 7 is fixedly connected to the left end of the stirring shell 3, a first motor 5 is fixedly connected to the left side of the top of the bottom plate 1, a driving wheel 6 is fixedly connected to the left end of the first motor 5, the driving wheel 6 and the driven wheel 7 are connected through a synchronous belt transmission, and a first stirring shell 3 is provided on the top There are two openings 10, the second opening 10 is internally movably connected with a first mixing ring 9, the first mixing ring 9 is internally movably connected with a second mixing ring 8, the top of the first mixing ring 9 is fixedly connected with a first conical tooth 11, the top of the second mixing ring 8 is fixedly connected with a second conical tooth 12, the top of the stirring shell 3 is fixedly connected with a second motor 13, the left end of the second motor 13 is fixedly connected with a third conical tooth 14, the third conical tooth 14 is movably connected with the first conical tooth 11 and the second conical tooth 12 respectively, and the bottom of the stirring shell 3 is connected with a feeding pipe 15.

[0024] refer to Figure 1 and Figure 3 The first opening 4 is movably connected to a bearing 17 inside, and the bearing 17 is movably connected to the stirring shell 3 inside.

[0025] As a technical optimization solution of the present invention, by providing the bearing 17, the friction between the stirring shell 3 and the first opening 4 can be reduced, thereby reducing the wear of the stirring shell 3 and the first opening 4, thereby extending the life of the device.

[0026] refer to Figure 1 A protective cover 18 is fixedly connected to the top of the stirring shell 3 and located on the surface of the second motor 13 .

[0027] As a technical optimization solution of the utility model, by setting up the protective cover 18, on the one hand, the second motor 13 can be protected from damage, thereby improving the stability of the device; on the other hand, it can prevent the operator from touching the first conical teeth 11, the second conical teeth 12 or the third conical teeth 14 and causing injuries, thereby playing a role in protecting the operator.

[0028] refer to Figures 1 to 3 A heat insulation layer 16 is fixedly connected to the surface of the stirring shell 3 .

[0029] As a technical optimization solution of the utility model, by providing the heat insulation layer 16, the heat exchange between the stirring shell 3 and the external environment can be reduced, thereby saving energy consumption.

[0030] refer to Figure 1 A heating rod 20 is fixedly connected to the bottom of the inner wall of the stirring shell 3.

[0031] As a technical optimization solution of the utility model, by providing a heating rod 20, the raw materials for the production of modified asphalt in the device can be heated to soften them, thereby improving the quality of mixing.

[0032] refer to Figure 1 A delivery pump 19 is fixedly connected to the inside of the feed pipe 15 .

[0033] As a technical optimization scheme of the utility model, by setting up a delivery pump 19, since the raw materials for modified asphalt production are viscous and easily adhere to the inside of the stirring shell 3, the raw materials for modified asphalt production in the stirring shell 3 can be quickly discharged with the help of the delivery pump 19.

[0034] The working principle and use process of the utility model are as follows: when in use, raw materials for the production of modified asphalt are added into the feed pipe 15, and then the feed pipe 15 is closed and the first motor 5 and the second motor 13 are started. The rotation of the first motor 5 drives the driving wheel 6 to rotate, thereby driving the driven wheel 7 to rotate, and then driving the stirring shell 3 to rotate, so as to stir the raw materials for the production of modified asphalt. The rotation of the second motor 13 drives the third conical teeth 14 to rotate, thereby driving the second conical teeth 12 and the first conical teeth 11 to rotate. Since the first conical teeth 11 and the second conical teeth 12 are not in direct contact, the rotation directions of the first mixing ring 9 and the second mixing ring 8 are different, so that the raw materials for the production of modified asphalt in the outer shell are finely stirred. During stirring, the heating rod 20 is started to heat the raw materials for the production of modified asphalt, thereby softening them, and further improving the mixing speed and quality.

[0035] In summary: the automatic mixing device for modified asphalt waterproof membrane, through the arrangement of the base plate 1, the support column 2, the stirring shell 3, the first port 4, the first motor 5, the driving wheel 6, the driven wheel 7, the second mixing ring 8, the first mixing ring 9, the second port 10, the first conical teeth 11, the second conical teeth 12, the second motor 13, the third conical teeth 14 and the feeding pipe 15, solves the problem that the raw materials for the production of modified asphalt after melting are viscous, and the existing automatic mixing device for modified asphalt waterproof membrane only uses a stirring rod to mix the raw materials, which easily causes the raw materials to adhere to the stirring rod, resulting in slow mixing speed and uneven mixing.

[0036] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0037] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic mixing device for modified asphalt waterproofing membrane, comprising a base plate (1), characterized in that: The top of the bottom plate (1) is fixedly connected to support columns (2) on both sides, the left side of the support column (2) is provided with a first opening (4), the inner side of the support column (2) is provided with a stirring shell (3), the stirring shell (3) is movably connected to the first opening (4), the left end of the stirring shell (3) is fixedly connected to a driven wheel (7), the left side of the top of the bottom plate (1) is fixedly connected to a first motor (5), the left end of the first motor (5) is fixedly connected to a driving wheel (6), the driving wheel (6) and the driven wheel (7) are connected through a synchronous belt transmission, the top of the stirring shell (3) is provided with a second opening (10), the second opening (11) is connected to the driven wheel (7) by a synchronous belt transmission. A first mixing ring (9) is movably connected inside the stirring shell (10), a second mixing ring (8) is movably connected inside the first mixing ring (9), a first conical tooth (11) is fixedly connected to the top of the first mixing ring (9), a second conical tooth (12) is fixedly connected to the top of the second mixing ring (8), a second motor (13) is fixedly connected to the top of the stirring shell (3), a third conical tooth (14) is fixedly connected to the left end of the second motor (13), the third conical tooth (14) is movably connected to the first conical tooth (11) and the second conical tooth (12), respectively, and a feeding pipe (15) is connected to the bottom of the stirring shell (3).

2. The automatic mixing device for modified asphalt waterproofing membrane according to claim 1, characterized in that: A bearing (17) is movably connected inside the first opening (4), and the inside of the bearing (17) is movably connected to the stirring shell (3).

3. The automatic mixing device for modified asphalt waterproofing membrane according to claim 1, characterized in that: A protective cover (18) is fixedly connected to the top of the stirring shell (3) and located on the surface of the second motor (13).

4. The automatic mixing device for modified asphalt waterproofing membrane according to claim 1, characterized in that: A heat insulation layer (16) is fixedly connected to the surface of the stirring shell (3).

5. The automatic mixing device for modified asphalt waterproofing membrane according to claim 1, characterized in that: A heating rod (20) is fixedly connected to the bottom of the inner wall of the stirring shell (3).

6. The automatic mixing device for modified asphalt waterproofing membrane according to claim 1, characterized in that: The interior of the feed pipe (15) is fixedly connected with a delivery pump (19).