Derusting machine for hardware machining
By designing a rust removal machine for hardware processing with automatic adjustment and rotation functions, the problem of manually adjusting the clamping angle after the hardware is removed is solved, and automatic operation and efficient rust removal are achieved.
Patent Information
- Application Number
- CN202421142153.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-23
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-23
AI Technical Summary
After the rust removal of the hardware is completed, the clamping angle needs to be manually adjusted to remove the other two sides of the hardware, which is time-consuming and labor-intensive.
A rust removal machine for hardware processing is designed, which realizes automatic adjustment of the rust removal plate and automatic rotation of the hardware workpiece through a motor-driven bidirectional screw and nut system to avoid manual adjustment.
Automatic adjustment of rust removal plate and automatic adjustment of the angle of hardware workpieces is realized, the operation process is simplified, the rust removal efficiency is improved, and the close contact between the rust removal plate and the hardware workpiece is ensured, ensuring the rust removal effect.
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Figure CN222553146U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hardware processing, in particular to a rust remover for hardware processing. Background Art
[0002] Hardware refers to various metal parts made of metal materials, which are usually used in various industries and fields such as construction, machinery, electronics, furniture, etc. Hardware is usually made of metal materials such as iron, steel, aluminum, copper, zinc, etc.
[0003] Hardware made of iron and steel will rust after long-term use. The Chinese utility model patent with application number CN202121690950.3 is a rust removal equipment for hardware processing, which can simultaneously remove rust from the upper and lower surfaces of the workpiece, effectively improving the processing efficiency. It can be operated on workpieces of different lengths and thicknesses, and has a relatively wide range of applications. However, after the rust removal on both sides of the workpiece is completed, the clamping angle of the workpiece needs to be manually changed so that the rust removal task can be performed on the other two surfaces of the workpiece, which is laborious and time-consuming to operate. Utility Model Content
[0004] The purpose of the utility model is to provide a rust removal machine for hardware processing, so as to solve the problem in the above-mentioned background technology that after the rust removal on the two sides of the workpiece is completed, the clamping angle of the workpiece needs to be manually changed so as to remove the rust on the other two sides of the workpiece, which is a time-consuming and laborious operation.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solution, a rust removal machine for hardware processing: comprising a rust removal table, a first motor is fixedly connected to the surface of the rust removal table, a first bidirectional screw is fixedly connected to the output shaft of the first motor, a first nut is threadedly connected to the surface of the first bidirectional screw, a clamping table is fixedly connected to the surface of the first nut, a second motor is fixedly connected to the surface of the clamping table, a clamping disk is fixedly connected to the output shaft of the second motor, a hardware workpiece is plugged into the clamping disk, a third motor is fixedly connected to the surface of the rust removal table, and a first nut is threadedly connected to the output shaft of the third motor A ball screw is fixedly connected, a second nut is threadedly connected to the surface of the ball screw, a moving frame is fixedly connected to the surface of the second nut, a fourth motor is fixedly connected to the surface of the moving frame, a second bidirectional screw is fixedly connected to the output shaft of the fourth motor, a third nut is threadedly connected to the surface of the second bidirectional screw, a lifting plate is fixedly connected to the surface of the third nut, a guide rod is slidably connected to the surface of the lifting plate, a rust removal plate is fixedly connected to the surface of the guide rod, a spring is fixedly connected to the surface of the rust removal plate, and one end of the spring away from the rust removal plate is fixedly connected to the lifting plate.
[0006] Preferably, two groups of guide grooves are provided on the surface of the rust removal platform, the first bidirectional screw rotates on one group of guide grooves of the rust removal platform through the output shaft of the first motor, and the ball screw rotates on the other group of guide grooves of the rust removal platform through the output shaft of the third motor.
[0007] Preferably, two groups of the first nuts are provided, and the first nuts slide on the guide groove of the rust removal platform through the rotation of the first bidirectional screw, and the movement directions of the two groups of first nuts are opposite, and the clamping platform slides on the surface of the rust removal platform through the first nuts.
[0008] Preferably, a slot is provided on the surface of the clamping disk, and the hardware workpiece is inserted into the slot of the clamping disk. The hardware workpiece is provided in two groups, and the clamping disk is clamped and fixed by the slots of the two groups of hardware workpieces. The hardware workpiece rotates on the clamping table through the output shaft of the second motor, and the hardware workpiece rotates on the clamping table following the clamping disk.
[0009] Preferably, the second nut is rotated by a ball screw to slide on the guide groove of the rust removal table, the movable frame slides on the surface of the rust removal table through the second nut, a guide groove is provided on the surface of the movable frame, and the second bidirectional screw is rotated on the movable frame through the output shaft of the fourth motor.
[0010] Preferably, the third nut slides on the guide groove of the movable frame through the rotation of the second bidirectional screw, two groups of third nuts are provided, and the sliding directions of the two groups of third nuts are opposite, and the lifting plate slides and rises and falls on the surface of the movable frame through the third nut.
[0011] Preferably, a guide hole is opened on the surface of the lifting plate, the guide rod slides on the guide hole of the lifting plate, the elastic force of the spring acts on the rust removal plate, and the rust removal plate is provided in two groups and is squeezed on both sides of the hardware workpiece.
[0012] Compared with the prior art, the beneficial effects of the utility model are:
[0013] 1. After the rust removal machine has completed rust removal on both sides of the hardware workpiece through the rust removal plate, the position of the rust removal plate is adjusted back to its original position, and then the clamping plate is driven to rotate by the output shaft of the second motor, and the clamping plate drives the hardware workpiece to rotate on the clamping table, thereby completing the adjustment of the angle of the hardware workpiece, making it convenient to frictionally remove rust on the other two sides of the hardware workpiece, without the need for manual adjustment of the hardware workpiece, and making it more convenient and labor-saving to use.
[0014] 2. The rust removal machine drives the second bidirectional lead screw to rotate through the output shaft of the fourth motor, and the second bidirectional lead screw drives the lifting plate to lift and lower through the third nut, and the lifting plate drives the rust removal plate to lift and lower, so that the rust removal plate contacts the surface of the hardware workpiece, and the lifting plate continues to move toward the direction of the hardware workpiece, causing the spring to deform. When the rust removal plate and the hardware workpiece are not in close contact, the elastic force of the spring will make the rust removal plate and the hardware workpiece in firm contact, thereby ensuring the rust removal effect of the rust removal plate in rubbing against the surface of the hardware workpiece. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view stereoscopic schematic diagram of the structure of the utility model;
[0016] Figure 2 It is a schematic diagram of the structure of the utility model;
[0017] Figure 3 It is a side perspective schematic diagram of the structure of the utility model;
[0018] Figure 4 For this utility model Figure 2 A schematic diagram of the enlarged structure at A in the middle;
[0019] Figure 5 For this utility model Figure 3 Schematic diagram of the enlarged structure at point B in the middle.
[0020] In the figure: 1. rust removal table; 2. first motor; 3. first bidirectional screw rod; 4. first nut; 5. clamping table; 6. second motor; 7. clamping plate; 8. hardware workpiece; 9. third motor; 11. ball screw; 12. second nut; 13. moving frame; 14. fourth motor; 15. second bidirectional screw rod; 16. third nut; 17. lifting plate; 18. guide rod; 19. spring; 21. rust removal plate. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0022] See also Figure 1-5 , an embodiment provided by the utility model:
[0023] A rust removal machine for hardware processing: comprising a rust removal platform 1, a first motor 2 is fixedly connected to the surface of the rust removal platform 1, a first bidirectional screw rod 3 is fixedly connected to the output shaft of the first motor 2, a first nut 4 is threadedly connected to the surface of the first bidirectional screw rod 3, a clamping platform 5 is fixedly connected to the surface of the first nut 4, a second motor 6 is fixedly connected to the surface of the clamping platform 5, a clamping plate 7 is fixedly connected to the output shaft of the second motor 6, a hardware workpiece 8 is plugged into the clamping plate 7, a third motor 9 is fixedly connected to the surface of the rust removal platform 1, a ball screw 11 is fixedly connected to the output shaft of the third motor 9, a second nut 12 is threadedly connected to the surface of the ball screw 11, a moving frame 13 is fixedly connected to the surface of the moving frame 13, a fourth motor 14 is fixedly connected to the surface of the fourth motor 14, a second bidirectional screw rod 15 is fixedly connected to the output shaft of the fourth motor 14, and a second bidirectional screw rod 16 is fixedly connected to the output shaft of the second nut 12. A third nut 16 is threadedly connected to the surface of 15, and a lifting plate 17 is fixedly connected to the surface of the third nut 16. A guide rod 18 is slidably connected to the surface of the lifting plate 17, and a rust removal plate 21 is fixedly connected to the surface of the guide rod 18. A spring 19 is fixedly connected to the surface of the rust removal plate 21, and one end of the spring 19 away from the rust removal plate 21 is fixedly connected to the lifting plate 17. The rust removal machine can remove rust from both sides of the hardware workpiece 8 after clamping the hardware workpiece 8. After the rust removal on both sides of the hardware workpiece 8 is completed, the angle of the hardware workpiece 8 is automatically adjusted, so that the other two sides of the hardware workpiece 8 are rusted again. There is no need to manually adjust the hardware workpiece 8, which improves the rust removal efficiency of the hardware workpiece 8. At the same time, the rust removal plate 21 can fully contact the hardware workpiece 8 under the elastic force of the spring 19, thereby ensuring the rust removal effect of the rust removal plate 21 on the surface of the hardware workpiece 8.
[0024] Furthermore, two groups of guide grooves are provided on the surface of the rust removal platform 1, and the first bidirectional screw 3 rotates on one group of guide grooves of the rust removal platform 1 through the output shaft of the first motor 2, and the ball screw 11 rotates on the other group of guide grooves of the rust removal platform 1 through the output shaft of the third motor 9. The two groups of guide grooves of the rust removal platform 1 are the same, and the lengths of the first bidirectional screw 3 and the ball screw 11 are the same.
[0025] Furthermore, two groups of first nuts 4 are provided, and the first nuts 4 are rotated by the first bidirectional screw 3 to slide on the guide groove of the rust removal table 1, and the moving directions of the two groups of first nuts 4 are opposite. The clamping table 5 slides on the surface of the rust removal table 1 through the first nut 4, and two groups of clamping tables 5 are provided. The two groups of clamping tables 5 slide in opposite directions through the first nuts 4. When the two groups of clamping tables 5 approach each other, they can clamp and fix the hardware workpiece 8.
[0026] Furthermore, a slot is provided on the surface of the clamping disk 7, and the hardware workpiece 8 is inserted into the slot of the clamping disk 7. Two groups of hardware workpieces 8 are provided, and the clamping disk 7 is clamped and fixed by the two groups of slots of the hardware workpieces 8, thereby ensuring the stability of the clamping and fixing of the hardware workpiece 8. The hardware workpiece 8 rotates on the clamping table 5 through the output shaft of the second motor 6, and the hardware workpiece 8 rotates on the clamping table 5 following the clamping disk 7. The angle of the hardware workpiece 8 changes during the rotation, and the hardware workpiece 8 can be rotated ninety degrees.
[0027] Furthermore, the second nut 12 is rotated by the ball screw 11 and slides on the guide groove of the rust removal platform 1, and the movable frame 13 slides on the surface of the rust removal platform 1 through the second nut 12. During the movement of the movable frame 13, the lifting plate 17 and the rust removal plate 21 will be driven to move synchronously. During the movement, the rust removal plate 21 will perform friction rust removal on the hardware workpiece 8. A guide groove is provided on the surface of the movable frame 13, and the second bidirectional screw 15 is rotated on the movable frame 13 through the output shaft of the fourth motor 14. The movable frame 13 and the second bidirectional screw 15 are both perpendicular to the rust removal platform 1.
[0028] Furthermore, the third nut 16 is rotated by the second bidirectional screw 15 to slide on the guide groove of the movable frame 13. Two groups of third nuts 16 are provided, and the sliding directions of the two groups of third nuts 16 are opposite. The lifting plate 17 slides and rises on the surface of the movable frame 13 through the third nut 16. Two groups of lifting plates 17 are provided, and the lifting directions of the two groups of lifting plates 17 are opposite. The two groups of lifting plates 17 will move toward the direction of the hardware workpiece 8, so that the rust removal plate 21 contacts the surface of the hardware workpiece 8.
[0029] Furthermore, a guide hole is opened on the surface of the lifting plate 17, and the guide rod 18 slides on the guide hole of the lifting plate 17. The elastic force of the spring 19 acts on the rust removal plate 21. The rust removal plate 21 is provided in two groups and is squeezed on both sides of the hardware workpiece 8. After the rust removal plate 21 contacts the hardware workpiece 8, the lifting plate 17 continues to move toward the direction of the hardware workpiece 8, causing the spring 19 to deform. When the rust removal plate 21 and the hardware workpiece 8 are not in close contact, the elastic force of the spring 19 will make the rust removal plate 21 and the hardware workpiece 8 in firm contact.
[0030] Working principle: The first bidirectional screw rod 3 is driven to rotate by the output shaft of the first motor 2. During the rotation, the first bidirectional screw rod 3 drives the clamping platform 5 to slide on the surface of the rust removal platform 1 through the first nut 4. The clamping platform 5 clamps and fixes the hardware workpiece 8 through the card slot of the clamping plate 7, and then drives the second bidirectional screw rod 15 to rotate through the output shaft of the fourth motor 14. The second bidirectional screw rod 15 drives the lifting plate 17 to rise and fall through the third nut 16. The lifting plate 17 drives the rust removal plate 21 to rise and fall, so that the rust removal plate 21 contacts the surface of the hardware workpiece 8. The lifting plate 17 continues to move toward the direction of the hardware workpiece 8, causing the spring 19 to deform. When the rust removal plate 21 and the hardware workpiece 8 are not in close contact, the elastic force of the spring 19 will cause the rust removal plate 21 and the hardware workpiece to be 8 are firmly in contact with each other, at this time, the ball screw 11 is driven to rotate by the output shaft of the third motor 9, and the ball screw 11 drives the moving frame 13 to slide on the surface of the rust removal platform 1 through the second nut 12 during the rotation process, and the moving frame 13 drives the rust removal plate 21 to slide on the surface of the hardware workpiece 8, thereby realizing friction rust removal of the hardware workpiece 8. After the rust removal on both sides of the hardware workpiece 8 is completed, the position of the rust removal plate 21 is adjusted back to its original position, and then the clamping plate 7 is driven to rotate by the output shaft of the second motor 6, and the clamping plate 7 drives the hardware workpiece 8 to rotate on the clamping platform 5, thereby completing the adjustment of the angle of the hardware workpiece 8, which is convenient for friction rust removal on the other two sides of the hardware workpiece 8, and there is no need to manually adjust the hardware workpiece 8, which is more convenient and labor-saving to use.
[0031] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-restrictive from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims be included in the present invention. Any reference numeral in a claim should not be regarded as limiting the claim to which it relates.
Claims
1. A rust removal machine for hardware processing, characterized in that: The rust removal platform (1) comprises a first motor (2) fixedly connected to the surface of the rust removal platform (1), a first bidirectional screw rod (3) fixedly connected to the output shaft of the first motor (2), a first nut (4) threadedly connected to the surface of the first bidirectional screw rod (3), a clamping platform (5) fixedly connected to the surface of the first nut (4), a second motor (6) fixedly connected to the surface of the clamping platform (5), a clamping plate (7) fixedly connected to the output shaft of the second motor (6), a hardware workpiece (8) plugged into the clamping plate (7), a third motor (9) fixedly connected to the surface of the rust removal platform (1), a ball screw rod (11) fixedly connected to the output shaft of the third motor (9), a third ball screw rod (11) threadedly connected to the surface of the ball screw rod (11), and a second ball screw rod (11) threadedly connected to the output shaft of the third motor (9). A second nut (12) is provided, wherein a movable frame (13) is fixedly connected to the surface of the second nut (12), a fourth motor (14) is fixedly connected to the surface of the movable frame (13), a second bidirectional screw rod (15) is fixedly connected to the output shaft of the fourth motor (14), a third nut (16) is threadedly connected to the surface of the second bidirectional screw rod (15), a lifting plate (17) is fixedly connected to the surface of the third nut (16), a guide rod (18) is slidably connected to the surface of the lifting plate (17), a rust removal plate (21) is fixedly connected to the surface of the guide rod (18), a spring (19) is fixedly connected to the surface of the rust removal plate (21), and one end of the spring (19) away from the rust removal plate (21) is fixedly connected to the lifting plate (17).
2. A rust remover for hardware processing according to claim 1, characterized in that: Two groups of guide grooves are provided on the surface of the rust removal platform (1); the first bidirectional screw (3) rotates on one group of guide grooves of the rust removal platform (1) via the output shaft of the first motor (2); and the ball screw (11) rotates on the other group of guide grooves of the rust removal platform (1) via the output shaft of the third motor (9).
3. The rust remover for hardware processing according to claim 1, characterized in that: The first nuts (4) are provided in two groups. The first nuts (4) are rotated by the first bidirectional screw rod (3) to slide on the guide groove of the rust removal platform (1), and the movement directions of the two groups of first nuts (4) are opposite. The clamping platform (5) slides on the surface of the rust removal platform (1) through the first nuts (4).
4. A rust remover for hardware processing according to claim 3, characterized in that: A slot is provided on the surface of the clamping disk (7), and the hardware workpiece (8) is plugged into the slot of the clamping disk (7). Two groups of the hardware workpiece (8) are provided, and the clamping disk (7) is clamped and fixed by the slots of the two groups of hardware workpieces (8). The hardware workpiece (8) rotates on the clamping platform (5) via the output shaft of the second motor (6), and the hardware workpiece (8) rotates on the clamping platform (5) following the clamping disk (7).
5. The rust remover for hardware processing according to claim 4, characterized in that: The second nut (12) is rotated by the ball screw (11) to slide on the guide groove of the rust removal platform (1), the movable frame (13) is slid on the surface of the rust removal platform (1) by the second nut (12), the surface of the movable frame (13) is provided with a guide groove, and the second bidirectional screw (15) is rotated on the movable frame (13) by the output shaft of the fourth motor (14).
6. The rust remover for hardware processing according to claim 2, characterized in that: The third nut (16) is rotated by the second bidirectional screw rod (15) to slide on the guide groove of the moving frame (13); two groups of the third nut (16) are provided, and the sliding directions of the two groups of the third nuts (16) are opposite; the lifting plate (17) is slid and lifted on the surface of the moving frame (13) by the third nut (16).
7. The rust remover for hardware processing according to claim 6, characterized in that: A guide hole is provided on the surface of the lifting plate (17), and the guide rod (18) slides on the guide hole of the lifting plate (17). The elastic force of the spring (19) acts on the rust removal plate (21). Two groups of rust removal plates (21) are provided and are pressed on both sides of the hardware workpiece (8).
Citation Information
Patent Citations
Rust removal equipment for hardware machining
CN216066897U