Three-axis overturning manipulator

By designing a three-axis flip robot and using a special-shaped support hand to match the axial flow fan shell, the problems of low assembly efficiency and fan drop in the prior art are solved, and the rapid flip and lateral transfer of the axial flow fan are achieved.

CN222553559UActive Publication Date: 2025-03-04HEFEI AOYANG INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421271684.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-05
Publication Date
2025-03-04
Estimated Expiration
2034-06-05

AI Technical Summary

Technical Problem

In the prior art, the assembly efficiency of the axial flow fan is low, requiring multiple equipment participation, and the clamping efficiency of the axial flow fan through the jaw is low, which can easily lead to the fan drop.

Method used

A three-axis flip robot is designed, including a support frame, a transverse track and a robot. The robot is composed of a sliding block, a fixing plate, a lifting plate, a rotating part and a hand lifting. The hand lifting is driven by a servo motor to flip, and the special-shaped hand lifting is matched with the circular axial flow fan shell to ensure that the fan does not fall.

Benefits of technology

The rapid transfer and lateral transfer of axial flow fan flip installation are realized, which improves assembly efficiency and ensures the safety of the fan during flipping.

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Abstract

The three-axis overturning manipulator is used for overturning, installing and transferring an axial flow fan and comprises a supporting frame, a transverse rail and a manipulator body, the transverse rail is fixed to the upper portion of the supporting frame, and the manipulator body comprises a sliding block, a fixing plate, a lifting plate, a rotating part and a lifting hand; the sliding block is installed on the transverse rail in a sliding mode, and the outer side of the sliding block is connected with a transverse driving servo. The transverse driving servo provides power to push the sliding block to move along the transverse rail; a fixing plate is fixed to the sliding block, an air cylinder is installed on the fixing plate, and the telescopic end of the air cylinder is connected with the lifting plate. The two rotating parts are fixed on the lifting plate in parallel; and the other end of each rotating part is provided with a lifting hand. According to the device, quick transfer of overturning installation of the axial flow fan is achieved, the designed special-shaped lifting hand is matched with a shell of the circular axial flow fan, and it is guaranteed that the axial flow fan does not fall off in the overturning process; and the quick transverse transfer of the axial fan installation is realized.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical transfer, in particular to a three-axis flip manipulator. Background Art

[0002] The network energy cabinet group has a large number of functional modules that are spliced ​​and assembled to realize different unit functional modules. Each functional module requires a lot of heat dissipation during operation. The heat dissipation fan is mainly used to quickly conduct the heat generated by each functional module and blow it into the nearby air to achieve a cooling effect. The heat dissipation fan mainly includes a fan body and a motor. The traditional fan assembly method is to assemble the fan body and its motor manually, which requires a large amount of manpower to operate, with low production efficiency and assembly quality. The current axial flow fan adopts mechanized automatic assembly. The automatic assembly line needs to flip and transfer the axial flow fan. The existing transfer method is to clamp the axial flow fan with a mechanical gripper, transfer it through the track after clamping, and then flip it manually or with other equipment after transfer. The whole process requires multiple equipment to participate, and the efficiency of clamping the axial flow fan by the gripper is low. The circular axial flow fan may fall. In order to improve the above situation, simplify the process, and improve the efficiency of flip installation and transfer, we propose a three-axis flip manipulator. Utility Model Content

[0003] In view of the problems existing in the prior art, the utility model provides a three-axis flip manipulator. The technical solution of the utility model is adopted to realize the rapid transfer of the flip installation of the axial flow fan. The special-shaped lifting hand designed matches the shell of the circular axial flow fan to ensure that the axial flow fan does not fall during the flipping process; and the rapid lateral transfer of the axial flow fan installation is realized.

[0004] In order to achieve the above purpose, the utility model provides the following technical solutions:

[0005] A three-axis flipping manipulator is used for flipping, installing and transferring an axial flow fan, comprising a support frame, a transverse track and a manipulator, wherein the transverse track is fixed above the support frame, and the manipulator comprises a sliding block, a fixed plate, a lifting plate, a rotating part and a lifting arm; the sliding block is slidably installed on the transverse track, and the outer side of the sliding block is connected to a transverse driving servo; the transverse driving servo provides power to push the sliding block to move along the transverse track; the fixed plate is fixed on the sliding block, and a cylinder is installed on the fixed plate, and the telescopic end of the cylinder is connected to the lifting plate; the rotating part has two, which are fixed in parallel on the lifting plate; and a lifting arm is installed at the other end of each rotating part.

[0006] Furthermore, the rotating part is driven by installing a servo motor; the output end of the servo motor is connected to the mounting block through a bearing, and the lifting hand is installed on the mounting block.

[0007] Furthermore, there are two manipulators, which are respectively installed at the two ends of the transverse track.

[0008] Furthermore, the three-axis flip robot also includes a loading platform, on which a plurality of axial flow fan components to be taken are stacked and placed, and a picking rack is slidably arranged across the upper part of the loading platform, on which a plurality of suction cups are installed.

[0009] Furthermore, the lifting arm includes two “┎”-shaped brackets, and the two “┎”-shaped brackets are arranged in parallel and at intervals.

[0010] Furthermore, limiting strips are provided on the horizontal ends of the two “┎”-shaped brackets.

[0011] Compared with the prior art, the beneficial effects of the utility model are: the utility model realizes the rapid transfer of the flip installation of the axial flow fan, and the designed special-shaped lifting handle matches the shell of the circular axial flow fan, ensuring that the axial flow fan does not fall during the flipping process; and realizes the rapid lateral transfer of the axial flow fan installation. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The utility model is further described below in conjunction with the accompanying drawings.

[0013] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0014] Figure 2 This is a side view of the structure of the utility model;

[0015] Figure 3 It is a right side structural schematic diagram of the utility model;

[0016] Figure 4 This is a schematic diagram of the structure of the robot arm of the utility model.

[0017] Markings in the figure: 1-support frame; 2-lateral track; 3-manipulator; 4-lateral drive servo; 5-loading platform; 51-picking rack; 52-suction cup; 31-sliding block; 32-fixed plate; 33-lifting plate; 34-rotating part; 35-lifting hand. DETAILED DESCRIPTION

[0018] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0019] Example 1

[0020] like Figure 1-4 As shown, this embodiment provides a three-axis flip manipulator for flipping, installing and transferring an axial flow fan, including a support frame 1, a transverse track 2 and a manipulator 3, wherein the transverse track 2 is fixed above the support frame 1, and the manipulator 3 includes a sliding block 31, a fixed plate 32, a lifting plate 33, a rotating part 34 and a lifting hand 35; the sliding block 31 is slidably installed on the transverse track 2, and the outer side of the sliding block 31 is connected to the transverse drive servo 4; the transverse drive servo 4 provides power to push the sliding block 31 to move along the transverse track 2; the fixed plate 32 is fixed on the sliding block 31, and a cylinder is installed on the fixed plate 32, and the telescopic end of the cylinder is connected to the lifting plate 33; the rotating part 34 has two, which are fixed in parallel on the lifting plate 33; a lifting hand 35 is installed at the other end of each rotating part 34.

[0021] The rotating part 34 is driven by installing a servo motor; the output end of the servo motor is connected to a mounting block through a bearing, and the mounting block is mounted with a lifting hand 35. When working, the servo motor drives the mounting block to rotate, thereby realizing the flipping of the lifting hand 35.

[0022] There are two manipulators 3, which are respectively installed at the two ends of the transverse track 2. The two manipulators 3 move back and forth between the two sides and the middle of the transverse track 2 to transfer the axial flow fan frame.

[0023] The three-axis flip robot also includes a loading platform 5 , on which a plurality of axial flow fan components to be taken are stacked and placed, and a retrieval rack 51 is slidably arranged across the upper part of the loading platform 5 , on which a plurality of suction cups 52 are installed.

[0024] The lifting hand 35 comprises two brackets in the shape of a “┎”, and the two brackets in the shape of a “┎” are arranged in parallel and spaced apart. Limiting bars are arranged on the horizontal ends of the two brackets in the shape of a “┎”.

[0025] During specific operation, the lateral drive servo 4 pushes the sliding block 31 to move on the lateral track 2; the stacked axial flow fan frames are placed on the loading platform 5 and sucked onto the lifting hand 35 by the suction cup 52; the limit strip on the lifting hand 35 limits the placement of the axial flow fan frames to prevent the axial flow fan from falling; after the placement is completed, the cylinder on the fixed plate 32 lifts the lifting plate 33 to a preset position; after reaching the preset position, the rotating part 34 drives the lifting hand 35 to flip; after flipping, the lateral drive servo 4 pushes the sliding block 31 to move to the preset position on the lateral track 2. The rapid transfer of the axial flow fan flip installation is realized, and the special-shaped lifting hand designed to match the shell of the circular axial flow fan ensures that the axial flow fan does not fall during the flipping process; the rapid lateral transfer of the axial flow fan installation is realized.

[0026] The above contents are merely examples of the structure of the present utility model. The technicians in the relevant technical field may make various modifications or additions to the specific embodiments described or replace them in a similar manner. As long as they do not deviate from the structure of the present utility model or exceed the scope defined in the claims, they should all fall within the protection scope of the present utility model.

Claims

1. A three-axis flip manipulator, used for flipping, installing and transferring an axial flow fan, comprising a support frame (1), a transverse track (2) and a manipulator (3), characterized in that: The transverse track (2) is fixed above the support frame (1), and the manipulator (3) comprises a sliding block (31), a fixed plate (32), a lifting plate (33), a rotating part (34) and a lifting hand (35); the sliding block (31) is slidably mounted on the transverse track (2), and the outer side of the sliding block (31) is connected to a transverse driving servo (4); the transverse driving servo (4) provides power to push the sliding block (31) to move along the transverse track (2); the fixed plate (32) is fixed on the sliding block (31), and a cylinder is installed on the fixed plate (32), and the telescopic end of the cylinder is connected to the lifting plate (33); the rotating part (34) has two parts, which are fixed in parallel on the lifting plate (33); and a lifting hand (35) is installed on the other end of each rotating part (34).

2. The three-axis flip manipulator according to claim 1, characterized in that: The rotating part (34) is driven by installing a servo motor; the output end of the servo motor is connected to a mounting block via a bearing, and a lifting hand (35) is installed on the mounting block.

3. The three-axis flip manipulator according to claim 1, characterized in that: The robot arms (3) are provided in two pieces and are respectively mounted at the two ends of the transverse track (2).

4. The three-axis flip manipulator according to claim 1, characterized in that: The three-axis turning robot further comprises a loading platform (5), on which a plurality of axial flow fan components to be taken are stacked and placed, and a retrieval rack (51) is slidably arranged across the upper part of the loading platform (5), and a plurality of suction cups (52) are mounted on the retrieval rack (51).

5. The three-axis flip robot according to claim 1, characterized in that: The lifting hand (35) comprises two "┎"-shaped brackets, and the two "┎"-shaped brackets are arranged in parallel and at intervals.

6. The three-axis flip robot according to claim 5, characterized in that: Limiting strips are arranged on the horizontal ends of the two "┎"-shaped brackets.