Twin-screw extrusion equipment
By designing double helix components, screening components, dispersing components and jitter components in twin screw extrusion equipment, the blockage problem caused by excessive material feeding is solved, the cutting speed and material dispersion effect are improved, and processing production efficiency and product molding quality are ensured.
Patent Information
- Application Number
- CN202421047807.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-15
AI Technical Summary
When used, the existing twin-screw extrusion equipment is used, when the material is loaded too much, it is easy to blockage, which affects the processing production efficiency. The gap between the stirring column is too large or too dense, which will lead to poor dispersion effect or the discharge speed is too slow, affecting the forming of the extruded product.
A twin screw extrusion device is designed, including a device box, feeding port, double helix assembly, screening assembly, dispersing assembly and jitter assembly. The material is dispersed through the extruded blade mixture of the double helix assembly, the screening mesh of the screening assembly filters the large particles, and the jitter plate and jitter spring of the dispersed assembly allow the material to be dispersed to speed up the discharge speed.
It effectively avoids material clogging, improves processing production efficiency, ensures uniform dispersion and rapid discharge of materials, and reduces the impact on the molding of extruded products.
Smart Images

Figure CN222554346U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of extrusion equipment, in particular to a twin-screw extrusion equipment. Background Art
[0002] The extruder is the core equipment of extrusion production and is widely used in food, beverage, medicine, building materials and other industries. After the material enters the screw extrusion barrel from the feed port, it is extruded out of the extrusion barrel under the action of the twin-screw extrusion, and then discharged to the outside of the machine through the outlet. However, when the existing extrusion device is used, too much material cannot be added each time. When more materials are poured in at one time, due to the inconsistent size of the materials, there will be more large-volume materials, which will cause blockage during mixed extrusion and affect the efficiency of processing and production.
[0003] A twin-screw extruder device provided according to patent application number CN202320413830.1 includes an extrusion box, the side ends of which are provided with two sets of drive motors, and the output ends of the two sets of drive motors are connected to screws; a feed port, the feed port is fixedly connected to the upper surface of the extrusion box, the maximum cross-section of the feed port is a right-angle trapezoid, and the inside of the feed port is fixedly connected with multiple sets of rotating shafts, and the two sides of the rotating shaft are respectively rotatably connected with multiple first stirring columns and second stirring columns, wherein the length of the second stirring column is greater than that of the first stirring column; multiple sets of rebound mechanisms, the rebound mechanism is arranged opposite to the first stirring column, and the rebound mechanism is located inside the feed port. Through the continuous stirring of the first stirring column and the second stirring column, the material can be effectively dispersed, the material can be prevented from being blocked, and the efficiency of processing and production can be guaranteed.
[0004] There are still some deficiencies in this patent application. In actual application, if the gap between the stirring columns is too large, the breaking effect will be insufficient and cause continued blockage. If the distance between the stirring columns is too close, the feeding speed will be slow. Too slow a feeding speed will cause the material to stick to the inner wall of the feed hopper, which is very difficult to clean. If it is not cleaned in time, it will affect the ratio of raw materials during the next pouring, and further affect the molding process of the extruded product. Therefore, a twin-screw extruder is needed to solve this problem. Utility Model Content
[0005] A twin-screw extruder device comprises an equipment box and a feeding port arranged on the equipment box, a double-screw component is arranged on the inner side of the equipment box, a screening component is arranged below the feeding port, a dispersion component is installed on the screening component, and a shaking component is arranged on one side of the dispersion component.
[0006] Preferably, two screening box engaging holes are provided on the wide side of the equipment box, one side of which is provided with a shaking assembly, and two discharge holes are provided on the narrow side of the equipment box, and the discharge holes connect the discharge chute and the equipment box.
[0007] Preferably, the double-helix assembly includes a servo motor, the servo motor is connected to a screw shaft, the screw shaft is provided with extrusion blades, the screw shaft is arranged on one side of the discharge hole, and the servo motor is installed in the equipment box.
[0008] Preferably, the dispersion assembly comprises a dispersion box, the dispersion box is provided with a dispersion groove, the dispersion groove is installed with a screening net, a sliding groove is provided on one side of the screening net, the sliding groove is engaged with an extrusion plate, and a handle is provided on the outer side of the dispersion box.
[0009] Preferably, a rotating motor is provided in the dispersion tank, the rotating motor is connected to a rotating gear, the rotating gear is engaged with a sawtooth bar, and the sawtooth bar is installed on the extrusion plate.
[0010] Preferably, the shaking assembly includes a shaking plate, a plurality of shaking springs are connected below the shaking plate, the shaking springs are installed on the fitting holes of the screening box, a damping rod is provided on the outer side of the dispersion box, a collision rod is provided above the damping rod, the collision rod is installed on a rotating motor, and the motor is installed on the outer side of the equipment box.
[0011] Beneficial effects: the new type can add extrusion material to the equipment box through the feeding port, and the added extrusion material falls into the dispersion box. The screening net on the dispersion box will filter out large particles of extrusion material, and small particles of extrusion material will directly fall into the equipment box and be mixed and extruded by the extrusion blades of the double spiral component, thereby avoiding the falling of larger pieces of material to affect the extrusion; when screening materials, the new type can start the rotating motor to drive the collision rod to hit the damping rod, so that the dispersion box presses the shaking plate below and compresses the shaking spring. The shaking spring will give the dispersion box a reaction force to keep the dispersion box in a shaking state, which not only allows the screening net to hit the falling material to disperse it but also speeds up the feeding speed, so that the fine particles above will not be blocked by large pieces of material and cannot fall down; the new type can drive the extrusion plate to slide in the sliding groove through the rotating motor, and squeeze the large pieces of material to disperse and fall from the screening net. The dispersion box can be taken out from the fitting hole of the screening box, and the cleaning is convenient and quick. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] In order to more clearly illustrate the implementation of the utility model or the technical solution in the prior art, the following is a brief introduction to the drawings required for the implementation or the prior art description. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0013] Figure 1 This is a schematic diagram of the external structure of the utility model;
[0014] Figure 2 This is a schematic diagram of the structure of the device box of the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the shaking component of the utility model;
[0016] Figure 4 This is a schematic diagram of the internal structure of the dispersion box of the utility model;
[0017] Figure 5 This is a schematic diagram of the structure of the screening component of the utility model;
[0018] Figure 6 It is a partial structural schematic diagram of the dispersed components of the utility model.
[0019] Legend:
[0020] 1. Equipment box; 2. Feeding port; 3. Double helix assembly; 6. Screening assembly; 4. Dispersion assembly; 5. Shaking assembly; 11. Screening box fitting hole; 12. Discharge hole; 13. Discharge chute; 31. Servo motor; 32. Screw shaft; 33. Extrusion blade; 41. Dispersion box; 42. Dispersion chute; 43. Screening net; 44. Sliding chute; 45. Extrusion plate; 411. Handle; 421. Rotating motor; 422. Rotating gear; 423. Sawtooth bar; 51. Shaking plate; 52. Shaking spring; 53. Damping rod; 54. Collision rod; 55. Rotating motor. DETAILED DESCRIPTION
[0021] Below, in conjunction with the accompanying drawings and specific implementation methods, the utility model is further described:
[0022] Example 1
[0023] See also Figure 1 Figure 2 to Figure 3 Embodiment 1 is described, a twin-screw extrusion equipment, including an equipment box 1 and a feeding port 2 arranged on the equipment box 1, a double-helix component 3 is arranged on the inner side of the equipment box 1, a shaking component 5 is arranged on one side of the dispersion component 4, two screening box fitting holes 11 are arranged on the wide side of the equipment box 1, one side of which is provided with a shaking component 5, and two discharge holes 12 are arranged on the narrow side of the equipment box 1, and the discharge holes 12 connect the discharge trough 13 and the equipment box 1, the double-helix component 3 includes a servo motor 31, the servo motor 31 is connected to a spiral shaft 32, and an extrusion blade 33 is arranged on the spiral shaft 32, and the spiral shaft 32 is arranged on one side of the discharge hole 12, and the servo motor 31 is installed on the equipment box 1, the shaking component 5 includes a shaking plate 51, and a plurality of shaking springs 52 are connected below the shaking plate 51, and the shaking springs 52 are installed on the screening box fitting hole 11, a damping rod 53 is arranged on the outer side of the dispersion box 41, and a collision rod 54 is arranged above the damping rod 53, and the collision rod 54 is installed on the rotating motor 55, and the motor 55 is installed on the outer side of the equipment box 1.
[0024] In this embodiment, the servo motor 31 can drive the screw shaft 32 to rotate, and the screw shaft 32 drives the extrusion blades 33 to mix the fallen materials and then extrude them from the discharge hole 12 to the outside of the discharge trough 13 for collection. The rotating motor 55 can drive the collision rod 54 to hit the damping rod 53, so that the dispersion box 41 presses the shaking plate 51 below and compresses the shaking spring 52. The shaking spring 52 will give a reaction force to the dispersion box 41 so that the dispersion box 41 is always in a shaking state. This will not only enable the screening net 43 to hit the fallen materials to disperse them, but also speed up the material discharge speed, so that the fine particles above will not be blocked by large pieces of material and cannot fall down.
[0025] Example 2
[0026] See also Figure 4 , Figure 5 to Figure 6 Description of Example 2. This embodiment further describes Example 1. A screening component 6 is provided below the feeding port 2. A dispersion component 4 is installed on the screening component 6. The dispersion component 4 includes a dispersion box 41. The dispersion box 41 is provided with a dispersion groove 42. The dispersion groove 42 is installed with a screening net 43. A sliding groove 44 is provided on one side of the screening net 43. The sliding groove 44 is engaged with an extrusion plate 45. A handle 411 is provided on the outer side of the dispersion box 41. A rotating motor 421 is provided in the dispersion groove 42. The rotating motor 421 is connected to a rotating gear 422. The rotating gear 422 is engaged with a sawtooth bar 423. The sawtooth bar 423 is installed on the extrusion plate 45.
[0027] In this embodiment, the screening net 43 will filter out large particles of extruded material, and small particles of extruded material will directly fall into the equipment box 1 and be mixed and extruded by the extrusion blades 33 of the double spiral component 3, thereby avoiding the falling of larger pieces of material to affect the extrusion. The rotating motor 421 can drive the rotating gear 422 to rotate, and the rotating gear 422 can drive the sawtooth bar 423 engaged with it to move, thereby driving the extrusion plate 45 to slide in the sliding groove 44, and squeeze the large pieces of material to disperse and fall from the screening net 43. The dispersion box 41 can be taken out from the screening box engagement hole 11, and the cleaning is convenient and quick.
[0028] In specific application, firstly, the mixed material is added into the equipment box 1 through the feeding port 2, and the added mixed material falls directly onto the screening net 43 below, and the screening net 43 drives the dispersion box 41 to press the shaking plate 51 downward, and the shaking plate 51 compresses the shaking spring 52, and the shaking spring 52 will give a reaction force to the dispersion box 41 to make the dispersion box 41 always in a shaking state, so that not only the screening net 43 can hit the falling material to disperse it, but also the material discharge speed can be accelerated, so that the fine particles above will not be blocked by the large pieces and cannot fall down. When a large amount of material is needed, the rotating motor 55 can be started, and the rotating motor 55 drives the collision rod 54 to hit the damping rod 53, and the damping rod 53 drives the dispersion box 41 to increase the shaking amplitude Thereby speeding up the material discharge. When there are many large pieces of materials on the screening net 43, the rotating motor 421 is started, and the rotating motor 421 drives the rotating gear 422 to rotate, and the rotating gear 422 drives the sawtooth bar 423 engaged therewith to move, thereby driving the extrusion plate 45 to slide in the sliding groove 44, and squeezes the large pieces of materials to disperse and fall from the screening net 43, and the fallen materials are extruded through the double spiral component 3. During extrusion, the servo motor 31 is started, and the servo motor 31 drives the spiral shaft 32 to rotate, and the spiral shaft 32 drives the extrusion blades 33 to mix the fallen materials and then extrude them from the discharge hole 12 to the outside of the discharge trough 13 for collection. After the work is completed, the dispersion box 41 can be taken out from the screening box engagement hole 11, and the cleaning is convenient and quick.
[0029] In the description of the present invention, it should be noted that the orientation or positional relationship indicated by the terms "top", "bottom", "one side", "the other side", "front", "back", "middle part", "inside", "top end", "bottom end", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present invention; the terms "first", "second", and "third" are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance; in addition, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a communication between the two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Finally, it should be noted that the above description is only a preferred embodiment of the utility model and is not intended to limit the utility model. Although the utility model is described in detail with reference to the above embodiments, those skilled in the art can still modify the technical solutions recorded in the above embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A twin-screw extruder, comprising an equipment box (1) and a feeding port (2) arranged on the equipment box (1), characterized in that: A double helix component (3) is provided inside the equipment box (1), a screening component (6) is provided below the feeding port (2), a dispersion component (4) is installed on the screening component (6), and a shaking component (5) is provided on one side of the dispersion component (4).
2. A twin-screw extruder according to claim 1, characterized in that: The wide side of the device box (1) is provided with two screening box engaging holes (11), one side of which is provided with a shaking assembly (5), and the narrow side of the device box (1) is provided with two discharge holes (12), and the discharge holes (12) are connected to the discharge trough (13) and the device box (1).
3. A twin-screw extruder according to claim 1, characterized in that The double helix assembly (3) includes a servo motor (31), the servo motor (31) is connected to a helical shaft (32), an extrusion blade (33) is provided on the helical shaft (32), the helical shaft (32) is provided on one side of the discharge hole (12), and the servo motor (31) is installed on the equipment box (1).
4. A twin-screw extruder according to claim 1, characterized in that: The dispersion assembly (4) comprises a dispersion box (41), the dispersion box (41) is provided with a dispersion groove (42), the dispersion groove (42) is installed with a screening net (43), a sliding groove (44) is provided on one side of the screening net (43), the sliding groove (44) is engaged with an extrusion plate (45), and a handle (411) is provided on the outer side surface of the dispersion box (41).
5. A twin-screw extruder according to claim 4, characterized in that: A rotating motor (421) is provided in the dispersion tank (42), the rotating motor (421) is connected to a rotating gear (422), the rotating gear (422) is engaged with a sawtooth bar (423), and the sawtooth bar (423) is installed on the extrusion plate (45).
6. A twin-screw extruder according to claim 4, characterized in that: The shaking assembly (5) includes a shaking plate (51), a plurality of shaking springs (52) are connected below the shaking plate (51), the shaking springs (52) are mounted on the fitting holes (11) of the screening box, a damping rod (53) is provided on the outer side of the dispersion box (41), a collision rod (54) is provided above the damping rod (53), the collision rod (54) is mounted on a rotating motor (55), and the motor (55) is mounted on the outer side of the device box (1).
Citation Information
Patent Citations
Twin-screw extrusion equipment
CN219583590U