Frame assembly and vehicle

By designing the frame assembly, including the frame, mounting beam and mounting bracket, the problem of insufficient force when installed on the frame side of the power battery pack is solved, the torsion resistance and connection strength of the battery pack are improved, and the overall durability is extended.

CN222554999UActive Publication Date: 2025-03-04GREAT WALL MOTOR CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202420612602.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-03-27
Publication Date
2025-03-04
Estimated Expiration
2034-03-27

AI Technical Summary

Technical Problem

In the prior art, when the power battery pack is installed on the frame side, the load on the battery pack will increase dramatically, resulting in poor stress on the battery pack bracket and insufficient structural strength, which will affect the performance of the vehicle.

Method used

A frame assembly is designed, including a frame, mounting beam and mounting bracket. Through the frame structure of the longitudinal beam and the cross beam, the first and second battery pack installation points are set to enhance the fixed connection of the battery pack, and improve the bending and torsion resistance and connection strength.

Benefits of technology

Through this frame assembly, the overall bending and torsion resistance of the power battery and the connection strength between the frame and the battery pack are significantly improved, the overall durability is extended, and the problem of later cracking is avoided.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222554999U_ABST
    Figure CN222554999U_ABST
Patent Text Reader

Abstract

The utility model discloses a frame assembly and a vehicle, the frame assembly comprises a frame, the frame comprises longitudinal beams and a plurality of cross beams, the plurality of cross beams are respectively connected between two opposite longitudinal beams and are distributed at intervals along the longitudinal direction; the mounting cross beams are connected between the two opposite longitudinal beams, the mounting cross beams and the cross beams are arranged at intervals, and first battery pack mounting points are arranged on the mounting cross beams; and the at least two mounting brackets are arranged on one cross beam located behind the mounting cross beam and are transversely arranged on the cross beam at intervals, each mounting bracket is provided with a second battery pack mounting point, and the first battery pack mounting point and the second battery pack mounting points are used for mounting power batteries. Therefore, by arranging the frame assembly, the overall bending and torsion resistance of the power battery can be improved, and the connection strength between the frame assembly and the power battery can be increased, so that the durability of the frame assembly and the power battery is effectively improved, and the problem of later cracking is avoided.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of vehicles, in particular to a frame assembly and a vehicle. Background Art

[0002] In related technologies, hybrid vehicle models have been vigorously developed, and most of their battery packs are installed on the side of the vehicle body. The battery pack mounting bracket is subjected to small force and has a simple structure. When the battery pack is installed on the frame side, the load on the battery pack will increase dramatically, and the battery pack bracket will be subjected to severe force. The importance of the battery pack mounting bracket is highlighted, and its structural strength is directly related to the performance of the entire vehicle. Utility Model Content

[0003] The utility model aims to solve at least one of the technical problems existing in the prior art. To this end, one purpose of the utility model is to provide a frame assembly that can improve the bending and torsion resistance of the power battery as a whole and increase the connection strength between the frame assembly and the power battery.

[0004] The utility model further provides a vehicle.

[0005] The frame assembly according to the first aspect of the utility model includes: a frame, the frame including: a longitudinal beam and a plurality of cross beams, the plurality of cross beams are respectively connected between two opposite longitudinal beams and spaced apart in the longitudinal direction; a mounting cross beam, the mounting cross beam is connected between two opposite longitudinal beams and spaced apart from the plurality of cross beams, a first battery pack mounting point is arranged on the mounting cross beam; at least two mounting brackets, the at least two mounting brackets are arranged on one of the cross beams located behind the mounting cross beam and spaced apart laterally on the cross beam, each mounting bracket is provided with a second battery pack mounting point, the first battery pack mounting point and the second battery pack mounting point are used for mounting power batteries.

[0006] Therefore, by setting up the frame assembly, the overall bending and torsional resistance of the power battery can be improved, and the connection strength between the frame assembly and the power battery can be increased, thereby effectively improving the durability of the frame assembly and the power battery and avoiding later cracking problems.

[0007] In some examples of the present invention, the frame assembly further includes: a connecting bracket, the connecting bracket is arranged on the longitudinal beam, and the end of the mounting cross beam is connected to the connecting bracket.

[0008] In some examples of the present invention, the connecting bracket includes: a plurality of side panels connected in sequence, the bottoms of the plurality of side panels are connected to the longitudinal beam; a top plate, the tops of the plurality of side panels are connected to the top plate, the end of the mounting beam is connected to the top plate, and the plurality of side panels, the top plate and the longitudinal beam together form a first cavity.

[0009] In some examples of the present invention, the side panels are connected to the longitudinal beams by welding; and / or the ends of the mounting cross beams are connected to the top panel by fasteners.

[0010] In some examples of the present invention, at least two mounting brackets include: a first mounting bracket, a rear end of which is disposed on the top of the beam; and a second mounting bracket, a rear end of which is disposed on the front side of the beam.

[0011] In some examples of the present invention, the second mounting bracket includes: a first bracket, a rear end of which is arranged on the front side of the crossbeam; a second bracket, the second bracket is arranged on the first bracket and extends forward, and the second bracket is provided with the second battery pack mounting point.

[0012] In some examples of the present invention, the second bracket includes: a first extension section, the first extension section is provided with the second battery pack mounting point; a second extension section, the second extension section is connected to the rear side of the first extension section and is bent relative to the first extension section, and the end of the second extension section away from the first extension section is connected to the first bracket.

[0013] In some examples of the present invention, the second bracket includes: an upper plate, with upper flanges provided on both lateral sides of the upper plate; a lower plate, the lower plate and the upper plate are arranged opposite to each other in the up and down directions, with lower flanges provided on both lateral sides of the lower plate, the upper flanges are connected to the lower flanges, and the lower plate is connected to the first bracket.

[0014] In some examples of the present invention, a first mounting sleeve is disposed at the rear end of the second bracket and a second mounting sleeve is disposed at the front end, the second bracket is connected to the first bracket through the first mounting sleeve, and the second mounting sleeve constitutes the second battery pack mounting point.

[0015] The vehicle according to the second aspect of the utility model comprises: a battery pack; and the above-mentioned frame assembly.

[0016] Additional aspects and advantages of the present invention will be given in part in the following description, and in part will become apparent from the following description, or will be learned through the practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The above and / or additional aspects and advantages of the present invention will become apparent and easily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0018] Figure 1 It is a structural schematic diagram of a frame assembly and a battery pack according to an embodiment of the utility model;

[0019] Figure 2 is a schematic structural diagram of a second mounting bracket according to an embodiment of the utility model;

[0020] Figure 3 is another structural schematic diagram of a second mounting bracket according to an embodiment of the utility model;

[0021] Figure 4 It is a structural schematic diagram of a connecting bracket according to an embodiment of the utility model.

[0022] Reference numerals:

[0023] 100. Frame assembly; 200. Power battery;

[0024] 1. Frame; 11. Longitudinal beam; 12. Cross beam;

[0025] 2. Install the crossbeam; 21. First battery pack installation point;

[0026] 3. Mounting bracket; 31. Second battery pack mounting point;

[0027] 4. Connecting bracket; 41. Side plate; 42. Top plate; 43. First cavity; 44. Reinforcement plate;

[0028] 5. First mounting bracket; 6. Second mounting bracket; 61. First bracket; 62. Second bracket; 621. First extension section; 622. Second extension section; 623. Upper plate; 6231. Upper flange; 624. Lower plate; 6241. Lower flange; 625. First mounting sleeve; 626. Second mounting sleeve. DETAILED DESCRIPTION

[0029] Embodiments of the present invention are described in detail below, and the embodiments described with reference to the accompanying drawings are exemplary.

[0030] Reference below Figure 1-Figure 4 The vehicle frame assembly 100 according to the embodiment of the present invention is described, which can improve the overall bending and torsion resistance of the power battery 200 and can also increase the connection strength between the vehicle frame assembly 100 and the power battery 200.

[0031] Combination Figure 1-Figure 4 As shown, the vehicle frame assembly 100 according to the first embodiment of the utility model comprises a vehicle frame 1, a mounting crossbeam 2 and at least two mounting brackets 3. The mounting crossbeam 2 and the at least two mounting brackets 3 are both mounted on the vehicle frame 1.

[0032] Specifically, the frame 1 includes a longitudinal beam 11 and multiple cross beams 12, the multiple cross beams 12 are respectively connected between two opposite longitudinal beams 11, and the multiple cross beams 12 are spaced apart in the longitudinal direction, the mounting cross beam 2 is connected between the two opposite longitudinal beams 11, and the mounting cross beam 2 is spaced apart from the multiple cross beams 12, a first battery pack mounting point 21 is provided on the mounting cross beam 2, at least two mounting brackets 3 are provided on a cross beam 12 located behind the mounting cross beam 2, and at least two mounting brackets 3 are spaced apart in the transverse direction (that is, left and right direction) on the cross beam 12, each mounting bracket 3 is provided with a second battery pack mounting point 31, and the first battery pack mounting point 21 and the second battery pack mounting point 31 are used to install the power battery 200.

[0033] The left and right ends of the plurality of cross beams 12 are respectively connected to the two opposite longitudinal beams 11 , and the plurality of cross beams 12 are spaced apart in the front-rear direction, so that the plurality of cross beams 12 and the two longitudinal beams 11 form a force-stable frame structure.

[0034] In addition, the left and right ends of the mounting crossbeam 2 are also connected to the two opposite longitudinal beams 11, so that a stable connection relationship between the mounting crossbeam 2 and the frame 1 can be established, and a first battery pack 200 decoration point for mounting and fixing the power battery 200 is provided on the mounting crossbeam 2, and at least two mounting brackets 3 on the crossbeam 12 located behind the mounting crossbeam 2 are spaced apart along the transverse direction (that is, the left and right direction), and each mounting bracket 3 is provided with a second battery pack mounting point 31 for mounting and fixing the power battery 200, so that a special mounting connection structure can be formed for the power battery 200 through the first battery pack mounting point 21 on the front mounting crossbeam 2 and the second battery pack mounting point 31 on the rear mounting bracket 3, thereby enhancing the overall bending and torsional resistance of the power battery 200 and the connection strength between the power battery 200 and the frame 1 bracket.

[0035] In particular, compared to the traditional frame assembly (the power battery is only directly installed on the vehicle body floor or connected to the vehicle body floor through a simple bracket), the embodiment in this case adds a dedicated mounting beam 2 at the front end of the battery pack 200 and sets a mounting bracket 3 on the beam 12 at the rear end of the battery pack 200 to form a fixed mounting point specifically for the power battery 200. This can effectively increase the bending and torsional resistance of the overall structure of the power battery 200, and can also increase the connection strength between the frame assembly 100 and the power battery 200, thereby effectively improving the durability of the frame assembly 100 and the power battery 200 and avoiding the problem of cracking in the later stage.

[0036] Therefore, by setting up the frame assembly 100, the overall bending and torsion resistance of the power battery 200 can be improved, and the connection strength between the frame assembly 100 and the power battery 200 can be increased, thereby effectively improving the durability of the frame assembly 100 and the power battery 200 and avoiding the problem of cracking in the later stage.

[0037] According to some optional embodiments of the present invention, combined with Figure 1 and Figure 4 As shown, the vehicle frame assembly 100 further includes a connecting bracket 4, which is disposed on the longitudinal beam 11, and the end of the mounting crossbeam 2 is connected to the connecting bracket 4. In the left-right direction, the connecting bracket 4 is connected between the end of the mounting crossbeam 2 and the longitudinal beam 11, so that the mounting crossbeam 2 can establish an indirect connection relationship with the longitudinal beam 11 through the connecting bracket 4, thereby increasing the structural strength and bending and torsional rigidity of the mounting crossbeam 2, and further improving the structural reliability of the mounting crossbeam 2.

[0038] Specifically, combined Figure 1 and Figure 4 As shown, the connecting bracket 4 includes a plurality of side panels 41 and a top panel 42 connected in sequence, the bottoms of the plurality of side panels 41 are connected to the longitudinal beam 11, the tops of the plurality of side panels 41 are connected to the top panel 42, the end of the mounting beam 2 is connected to the top panel 42, and the plurality of side panels 41, the top panel 42 and the longitudinal beam 11 together form a first cavity 43.

[0039] It can be understood that the bottoms of the multiple side panels 41 are connected to the upper end surface of the longitudinal beam 11, the top panel 42 is connected to the tops of the multiple side panels 41, and the top panel 42 is bent relative to the side panels 41, so that the multiple side panels 41, the top panel 42 and the longitudinal beam 11 can jointly define a first cavity 43, so that a connecting bracket 4 with a closed cavity can be constructed, which can effectively enhance the structural stability of the mounting beam 2 near the root of one end of the longitudinal beam 11 (here is the force concentration area where an indirect connection relationship is established between the mounting beam 2 and the longitudinal beam 11), thereby improving the structural reliability of the mounting beam 2.

[0040] Optionally, the welding connection has the advantages of high connection strength and good sealing performance, so the side panel 41 and the longitudinal beam 11 are connected by welding, which can effectively ensure the connection reliability between the side panel 41 and the longitudinal beam 11.

[0041] Alternatively, the end of the mounting beam 2 is connected to the top plate 42 by fasteners. Compared with other connection methods, such as bonding, clamping, etc., the fastener connection method can be easy to install and disassemble, and can also have better connection strength, thereby improving assembly flexibility.

[0042] According to some optional embodiments of the present invention, combined with Figure 1As shown, at least two mounting brackets 3 include a first mounting bracket 5 and a second mounting bracket 6 , the rear end of the first mounting bracket 5 is arranged on the top of the cross beam 12 , and the rear end of the second mounting bracket 6 is arranged on the front side of the cross beam 12 .

[0043] For example, the rear end of the first mounting bracket 5 can be set on the top of the beam 12 at the rear end of the power battery 200, and the rear end of the second mounting bracket 6 can be set on the front side of the beam 12. In this way, a connection relationship can be established with the mounting bracket 3 on different side surfaces of the beam 12, avoiding stress concentration on the same side surface of the beam 12, thereby making the force on the beam 12 more uniform, thereby improving the structural durability of the beam 12.

[0044] Specifically, combined Figure 1-Figure 3 As shown, the second mounting bracket 6 includes a first bracket 61 and a second bracket 62. The rear end of the first bracket 61 is arranged on the front side of the cross beam 12, and the second bracket 62 is arranged on the first bracket 61. The second bracket 62 extends forward, and the second bracket 62 is provided with a second battery pack mounting point 31.

[0045] It can be understood that in order to avoid the problem that the second mounting bracket 6 is subjected to severe stress and easy cracking due to the force arm being too long, in the front-to-back direction, the rear end of the first bracket 61 is connected to the front side of the crossbeam 12, and the rear end of the second bracket 62 is connected to the front end of the first bracket 61, and the second bracket 62 continues to extend forward, and a second battery pack mounting point 31 for mounting and fixing the power battery 200 is provided at the front end of the second bracket 62. Such an arrangement can achieve the effect of shortening the force arm to reduce the stress by adopting the design of a split connection structure of the first bracket 61 and the second bracket 62, thereby improving the durability of the second mounting bracket 6 and the power battery 200.

[0046] Furthermore, combined with Figure 1 and Figure 2 As shown, the second bracket 62 includes a first extension section 621 and a second extension section 622. The first extension section 621 is provided with a second battery pack mounting point 31. The second extension section 622 is connected to the rear side of the first extension section 621. The second extension section 622 is bent relative to the first extension section 621. The end of the second extension section 622 away from the first extension section 621 is connected to the first bracket 61.

[0047] Among them, a second battery pack installation point 31 is set on the front side of the first extension section 621, and the rear side of the first extension section 621 is connected to the front side of the second extension section 622. The second extension section 622 is bent relative to the first extension section 621. In this way, the original path extension direction of the first extension section 621 can be changed, so that it is convenient to match the extension path according to the position of the first bracket 61 to which the rear end of the second extension section 622 is to be connected, thereby improving the rationality of its layout.

[0048] Specifically, combined Figure 1 and Figure 3 As shown, the second bracket 62 includes an upper plate 623 and a lower plate 624, upper plate 623 is provided with upper flanges 6231 on both lateral sides, the lower plate 624 is arranged opposite to the upper plate 623 in the up and down directions, lower flanges 6241 are provided on both lateral sides of the lower plate 624, the upper flanges 6231 are connected to the lower flanges 6241, and the lower plate 624 is connected to the first bracket 61.

[0049] It can be understood that in the up and down directions, the upper plate 623 and the lower plate 624 of the second bracket 62 are arranged opposite to each other, and the upper plate 623 is provided with upper flanges 6231 bent toward the bottom on both lateral sides, and the lower plate 624 is provided with lower flanges 6241 bent toward the top on both lateral sides. The upper plate 623 and the lower plate 624 are connected as a whole through the upper flanges 6231 and the lower flanges 6241, and the lower surface of the lower plate 624 is connected to the upper surface of the first bracket 61. In this way, the above structures are connected in sequence from top to bottom to finally achieve the split connection effect of the second bracket 62 and the first bracket 61, thereby achieving the effect of shortening the force arm (compared with the force arm length of the integrated bracket) to reduce the force, thereby improving the structural durability of the second mounting bracket 6.

[0050] In addition, the second bracket 62 can be connected to the first bracket 61 by snapping and welding the upper plate 623 and the lower plate 624, so that a cavity can be formed, thereby effectively improving the structural stability of the upper root of the second bracket 62 (that is, the connection and installation place of the second bracket 62 and the first bracket 61 and the power battery 200).

[0051] Furthermore, combined with Figure 1 and Figure 2 As shown, a first mounting sleeve 625 is provided at the rear end of the second bracket 62, and a second mounting sleeve 626 is provided at the front end of the second bracket 62. The second bracket 62 is connected to the first bracket 61 through the first mounting sleeve 625, and the second mounting sleeve 626 constitutes a second battery pack mounting point 31.

[0052] Among them, the front end and the rear end of the second bracket 62 are respectively provided with a second mounting sleeve 626 and a first mounting sleeve 625. The second bracket 62 is connected to the first bracket 61 through the first mounting sleeve 625 at its rear end, and the second bracket 62 is connected to the power battery 200 through the second mounting sleeve 626 at its front end. Since the mounting sleeve can strengthen the structural strength at the installation connection point, such an arrangement is conducive to improving the durability of the connection between the second bracket 62 and the first bracket 61 and the second battery pack installation point 31, thereby improving the connection reliability.

[0053] According to the embodiment of the second aspect of the utility model, the vehicle includes a battery pack 200 and the frame assembly 100 of the above embodiment. The vehicle having the frame assembly 100 can enhance the structural strength at the installation point of the battery pack 200, thereby reducing the load borne by the battery pack 200, thereby improving the durability of the frame assembly 100 and the power battery 200, and avoiding the problem of cracking in the later stage.

[0054] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0055] In the description of this application, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0056] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials, or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the utility model. In this specification, the schematic expressions of the above terms do not necessarily refer to the same embodiment or example.

[0057] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A vehicle frame assembly, characterized in that: include: A vehicle frame, the vehicle frame comprising: a longitudinal beam and a plurality of cross beams, wherein the plurality of cross beams are respectively connected between two opposite longitudinal beams and are spaced apart in the longitudinal direction; An installation beam, the installation beam is connected between two opposite longitudinal beams and is spaced apart from the plurality of beams, and a first battery pack installation point is provided on the installation beam; At least two mounting brackets are arranged on one of the beams located behind the mounting beam and are laterally spaced apart on the beam, each mounting bracket is provided with a second battery pack mounting point, and the first battery pack mounting point and the second battery pack mounting point are used for mounting power batteries.

2. The frame assembly according to claim 1, characterized in that: Also includes: A connecting bracket is arranged on the longitudinal beam, and an end of the mounting cross beam is connected to the connecting bracket.

3. The frame assembly according to claim 2, characterized in that: The connecting bracket comprises: A plurality of sequentially connected side panels, wherein the bottoms of the plurality of side panels are connected to the longitudinal beam; A top plate, tops of a plurality of the side plates are connected to the top plate, an end of the mounting cross beam is connected to the top plate, and the plurality of the side plates, the top plate and the longitudinal beam together form a first cavity.

4. The vehicle frame assembly according to claim 3, characterized in that: The side plate is welded to the longitudinal beam; and / or The end of the mounting beam is connected to the top plate via fasteners.

5. The vehicle frame assembly according to claim 1, characterized in that: At least two mounting brackets including: a first mounting bracket, wherein a rear end of the first mounting bracket is disposed on a top of the crossbeam; A second mounting bracket, wherein a rear end of the second mounting bracket is arranged on the front side of the crossbeam.

6. The vehicle frame assembly according to claim 5, characterized in that: The second mounting bracket comprises: A first bracket, wherein a rear end of the first bracket is disposed on a front side of the crossbeam; The second bracket is arranged on the first bracket and extends forward, and the second bracket is provided with the second battery pack mounting point.

7. The vehicle frame assembly according to claim 6, characterized in that: The second bracket comprises: a first extension section, wherein the second battery pack mounting point is disposed on the first extension section; The second extension section is connected to the rear side of the first extension section and is bent relative to the first extension section. One end of the second extension section away from the first extension section is connected to the first bracket.

8. The vehicle frame assembly according to claim 6, characterized in that: The second bracket comprises: An upper plate, wherein upper flanges are arranged on both lateral sides of the upper plate; The lower plate is arranged opposite to the upper plate in the up-down direction, lower flanges are arranged on both lateral sides of the lower plate, the upper flanges are connected to the lower flanges, and the lower plate is connected to the first bracket.

9. The vehicle frame assembly according to claim 6, characterized in that: A first mounting sleeve is disposed at the rear end of the second bracket and a second mounting sleeve is disposed at the front end, the second bracket is connected to the first bracket through the first mounting sleeve, and the second mounting sleeve constitutes the second battery pack mounting point.

10. A vehicle, characterized in that: include: Battery pack; The frame assembly according to any one of claims 1 to 9.