Automatic conveying device for grillage vehicle

By designing an automatic transmission device for the plate frame truck including a rail mechanism and a transfer mechanism, the problems of low manual transportation efficiency and safety hazards in the prior art are solved, and fully automatic transportation of the plate frame truck is realized, and production efficiency and safety are improved.

CN222555893UActive Publication Date: 2025-03-04ZHUHAI HENGER MICROELECTRONIC EAUIPMENT CO LTD
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Patent Information

Application Number
CN202421269900.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

Most of the existing board frame truck transportation is transported manually or semi-manually, which is inefficient and has manual safety hazards, and cannot meet the needs of fully automated factories.

Method used

An automatic transmission device of a board frame car is designed, including a rail mechanism and a transfer mechanism that is slidingly connected to the rail mechanism, and the transfer mechanism is electrically connected to the central controller. The rail mechanism includes a first linear guide rail and a rail rack, and the transport mechanism includes a moving frame, a alignment frame and a gripping mechanism. Through the central controller, the fully automatic transfer of the plate frame truck is realized.

Benefits of technology

It realizes fully automatic transport of plate frame trucks, improves transportation efficiency, avoids safety hazards caused by manual intervention, and meets the needs of automated production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an automatic conveying device of a grillage car, which comprises a track mechanism and a transfer mechanism, and the transfer mechanism is electrically connected with a central controller. The rail mechanism comprises a first linear guide rail and a rail rack, the transfer mechanism comprises a moving frame, the moving frame is arranged on the first linear guide rail, a first motor is fixedly connected to the moving frame, and the first motor drives the moving frame to slide along the first linear guide rail; a second linear guide rail and a second motor are further fixedly connected to the movable frame, an alignment frame is arranged on the second linear guide rail, a butt joint rail is arranged on the alignment frame, and the second motor drives the butt joint rail to be in butt joint with other devices; a third linear guide rail and a third motor are fixedly connected to the alignment frame, a grabbing mechanism is arranged on the third linear guide rail, and the third motor drives the grabbing mechanism to drag the grillage trolley to the alignment frame along the butt joint rail. According to the device, all the motors are controlled through the central controller, full-automatic transfer of the grillage vehicle is achieved, manual intervention is not needed, and the requirement for full automation is met.
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Description

Technical Field

[0001] The utility model relates to the field of automated production and manufacturing, in particular to an automatic transmission device for a plate rack vehicle. Background Art

[0002] In the production process of PCB boards, PCB boards are usually loaded on a pallet truck, and the pallet truck is used to transport PCB boards between different workstations or different devices. However, most of the existing pallet truck transportation is carried out manually or semi-manually, which is inefficient and has manual safety risks. With the requirements of the current fully automated factory, it is necessary to design an automatic transmission device for the pallet truck. Utility Model Content

[0003] In order to overcome the above problems, the utility model provides an automatic transmission device for a pallet truck. The technical solution adopted by the utility model to solve the technical problems is as follows:

[0004] A pallet truck automatic transmission device comprises a track mechanism and a transfer mechanism slidably connected to the track mechanism, and the transfer mechanism is electrically connected to a central controller; wherein the track mechanism comprises a first linear guide and a track rack, and the transfer mechanism comprises a moving frame, the moving frame is arranged on the first linear guide, a first motor is fixedly connected to the moving frame, and the movable end of the first motor is meshed with the track rack to drive the moving frame to slide along the first linear guide; a second linear guide and a second motor are also fixedly connected to the moving frame, a positioning frame is arranged on the second linear guide, a docking track is arranged on the positioning frame, and the second motor drives the positioning frame to slide along the second linear guide to drive the docking track to dock with other devices; a third linear guide and a third motor are fixedly connected to the positioning frame, a grabbing mechanism is arranged on the third linear guide, and the third motor drives the grabbing mechanism to slide along the third linear guide to enable the grabbing mechanism to approach and grab the pallet truck on other devices, and drag the pallet truck along the docking track to the positioning frame.

[0005] Furthermore, a first coordinate sensor is disposed on the first linear guide rail, a first coordinate positioning member is disposed at the bottom of the movable frame, and the first coordinate sensor is located on the moving path of the first coordinate positioning member to provide coordinate information of the transfer mechanism to the central controller.

[0006] Furthermore, a first wheel belt assembly is provided on the movable frame, and the first wheel belt assembly includes a first circulating wheel belt. The alignment frame is fixedly connected to the first circulating wheel belt. The movable end of the second motor is connected to the first wheel belt assembly to drive the first circulating wheel belt to rotate forward / reverse to drive the alignment frame to slide back and forth along the second linear guide rail.

[0007] Furthermore, a second coordinate sensor is disposed on the moving frame, a second coordinate positioning member is disposed on the alignment frame, and the second coordinate sensor is located on the moving path of the second coordinate positioning member to provide coordinate information of the alignment frame to the central controller.

[0008] Furthermore, a second wheel belt assembly is provided on the alignment frame, and the second wheel belt assembly includes a second circulating wheel belt. The grabbing mechanism is fixedly connected to the second circulating wheel belt, and the movable end of the third motor is connected to the second wheel belt assembly to drive the second circulating wheel belt to rotate forward / reverse to drive the grabbing mechanism to slide back and forth along the third linear guide rail.

[0009] Furthermore, a third coordinate sensor is disposed on the alignment frame, a third coordinate positioning member is disposed on the gripping mechanism, and the third coordinate sensor is located on the moving path of the third coordinate positioning member to provide coordinate information of the gripping mechanism to the central controller.

[0010] Furthermore, two grabbing mechanisms are provided, and the two grabbing mechanisms are respectively fixedly connected to the opposite sides of the second circulating wheel belt. The second circulating wheel belt drives the two grabbing mechanisms to keep moving in reverse, so as to alternately grab and drag the pallet truck along the docking track to the alignment frame.

[0011] Furthermore, an in-place sensor is arranged on the alignment frame, and the in-place sensor is located near the front and rear ends of the docking track to sense whether the plate rack vehicle is in place.

[0012] The beneficial effects of the utility model are:

[0013] The transmission device includes a track mechanism and a transfer mechanism slidably connected to the track mechanism, and the transfer mechanism is electrically connected to the central controller; the track mechanism includes a first linear guide rail and a track rack parallel to each other, and the transfer mechanism includes a moving frame, which is arranged on the first linear guide rail, and a first motor is fixedly connected to the moving frame, and the movable end of the first motor is meshed with the track rack to drive the moving frame to slide along the first linear guide rail; the moving frame is also fixedly connected to a second linear guide rail and a second motor, and a positioning frame is arranged on the second linear guide rail, and a docking track is arranged on the positioning frame, and the second motor drives the positioning frame to slide along the second linear guide rail to drive the docking track to dock with other devices; the positioning frame is fixedly connected to a third linear guide rail and a third motor, and a grabbing mechanism is arranged on the third linear guide rail, and the third motor drives the grabbing mechanism to slide along the third linear guide rail, so that the grabbing mechanism approaches and grabs the plate frame car on other devices, and drags the plate frame car along the docking track to the positioning frame. The device realizes the full-automatic transfer of the plate frame car by controlling each motor through the central controller, without manual intervention, and meets the automation requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments, wherein:

[0015] Figure 1 It is a three-dimensional view and a partial enlarged view of the transmission device of the utility model;

[0016] Figure 2 This is an exploded view of this transfer mechanism;

[0017] Figure 3 is a stereoscopic view of the mobile rack;

[0018] Figure 4 It is the main view of the mobile rack;

[0019] Figure 5 It is a stereoscopic view of the counterpoint frame;

[0020] Figure 6 This is an exploded view of the alignment rack.

[0021] Figure number marking:

[0022] 100, track mechanism; 101, first linear guide rail; 1011, first coordinate sensor; 1012, first coordinate positioning member; 102, track rack;

[0023] 200, transfer mechanism; 201, moving frame; 2011, second coordinate sensor; 2012, second coordinate positioning member; 202, first motor; 203, second linear guide; 204, second motor; 205, alignment frame; 2051, third coordinate sensor; 2052, third coordinate positioning member; 206, docking track; 207, third linear guide; 208, third motor; 209, grasping mechanism; 210, first belt assembly; 2101, first circulating belt; 211, second belt assembly; 2111, second circulating belt; 212, in-position sensor. DETAILED DESCRIPTION

[0024] In order to better understand the purpose, structure and function of the utility model, the specific embodiment of the utility model "a kind of automatic transmission device for a pallet truck" is further described in detail below in conjunction with the accompanying drawings.

[0025] See also Figure 1-Figure 6In this embodiment, the automatic transmission device includes a track mechanism 100 and a transfer mechanism 200 slidably connected to the track mechanism 100, and the transfer mechanism 200 is electrically connected to a central controller (not shown); wherein the track mechanism 100 includes a first linear guide 101 and a track rack 102 parallel to each other, and the transfer mechanism 200 includes a moving frame 201, the moving frame 201 is arranged on the first linear guide 101, a first motor 202 is fixedly connected to the moving frame 201, the movable end of the first motor 202 is engaged with the track rack 102, and the first motor 202 rotates in the positive / direction to drive the moving frame 201 to slide left and right along the first linear guide 101, and move from the vicinity of one device to the vicinity of another device. The mobile frame 201 is also fixedly connected with a second linear guide 203 and a second motor 204. The second linear guide 203 is provided with an alignment frame 205. The alignment frame 205 is provided with a docking track 206. The second motor 204 drives the alignment frame 205 to slide forward and backward along the second linear guide 203 relative to the mobile frame 201, so as to drive the docking track 206 to move forward to extend out of the mobile frame 201 and dock with other devices, or to move backward to retreat to the mobile frame 201. The alignment frame 205 is also fixedly connected with a third linear guide 207 and a third motor 208. The third linear guide 207 is provided with a grabbing mechanism 209. The third motor 208 drives the grabbing mechanism 209 to slide forward and backward along the third linear guide 207 relative to the alignment frame 205, so as to make the grabbing mechanism 209 approach and grab the plate rack vehicle (not shown) on other devices, and drag the plate rack vehicle along the docking track 206 to the alignment frame 205.

[0026] See also Figure 1 and Figure 4 In this embodiment, a first coordinate sensor 1011 is provided on the first linear guide rail 101, and a first coordinate positioning member 1012 is provided at the bottom of the mobile frame 201. The first coordinate sensor 1011 is located on the moving path of the first coordinate positioning member 1012 to provide the coordinate information of the transfer mechanism 200 to the central controller. The central controller accurately controls the travel of the mobile frame 201 on the first linear guide rail 101 through coordinate positioning, and then controls the travel distance of the transfer mechanism 200 on the track mechanism 100 according to the actual required distances between different devices. There is no need to set many mechanical limit structures, which further optimizes the design space and cost.

[0027] See also Figure 1-Figure 3In this embodiment, a first wheel belt assembly 210 is provided on the movable frame 201, and the first wheel belt assembly 210 includes a first circulating wheel belt 2101. The alignment frame 205 is fixedly connected to one side of the first circulating wheel belt 2101 through a chuck, and the movable end of the second motor 204 is connected to the first wheel belt assembly 210. The second motor 204 rotates forward / reverse to drive the first circulating wheel belt 2101 to rotate forward / reverse, thereby driving the alignment frame 205 to slide back and forth along the second linear guide rail 203 relative to the movable frame 201.

[0028] See also Figure 3 and Figure 5 In this embodiment, a second coordinate sensor 2011 is provided on the moving frame 201, and a second coordinate positioning member 2012 is provided on the alignment frame 205. The second coordinate sensor 2011 is located on the moving path of the second coordinate positioning member 2012 to provide coordinate information of the alignment frame 205 to the central controller. The central controller controls the second motor 204 through the coordinate information to drive the alignment frame 205 to move forward to a set position, or to drive the alignment frame 205 back to an original position.

[0029] See also Figure 5 and Figure 6 In this embodiment, a second wheel belt assembly 211 is provided on the alignment frame 205, and the second wheel belt assembly 211 includes a second circulating wheel belt 2111. The grabbing mechanism 209 is fixedly connected to the second circulating wheel belt 2111, and the movable end of the third motor 208 is connected to the second wheel belt assembly 211. The third motor 208 rotates forward / reverse to drive the second circulating wheel belt 2111 to rotate forward / reverse, thereby driving the grabbing mechanism 209 to slide back and forth along the third linear guide rail 207 relative to the alignment frame 205, approaching and grabbing the plate rack on other devices, and driving the plate rack to move to the alignment frame 205 through the docking track 206.

[0030] It should be noted that, in this embodiment, the grabbing mechanism 209 includes a grabbing cylinder and a grabbing head. The grabbing cylinder is electrically connected to the central controller, and the central controller controls the grabbing cylinder to drive the grabbing head to grab / release the pallet truck.

[0031] More specifically, in this embodiment, a third coordinate sensor 2051 is provided on the alignment frame 205, and a third coordinate positioning member 2052 is provided on the grasping mechanism 209. The third coordinate sensor 2051 is located on the moving path of the third coordinate positioning member 2052 to provide the coordinate information of the grasping mechanism 209 to the central controller. The central controller controls the third motor 208 to drive the grasping mechanism 209 forward / backward to the specified position through the second circulating wheel belt 2111 to grasp / release the plate rack car.

[0032] More specifically, in the present embodiment, two gripping mechanisms 209 are provided, and the two gripping mechanisms 209 are respectively fixedly connected to the opposite sides of the second circulating belt 2111, and the second circulating belt 2111 drives the two gripping mechanisms 209 to keep moving in opposite directions. The travels of the two gripping mechanisms 209 partially overlap, and in the overlapping part, the two gripping mechanisms complete the handover of the pallet truck. This can avoid the problem that the pallet truck cannot be towed back to the specified position of the alignment frame 205 due to the presence of a blind spot in the travel of one gripping mechanism; in short, one gripping mechanism 209 first grabs the pallet truck and drags it to the 1 / 3-2 / 3 position of the alignment frame 205, and then another gripping mechanism 209 grabs the pallet truck and completes the subsequent travel. This can avoid the blind spot in the travel of one gripping mechanism 209.

[0033] More specifically, in this embodiment, the alignment frame 205 is provided with an in-position sensor 212 , which is located near the front and rear ends of the docking track 206 to sense whether the plate rack vehicle has moved to a position.

[0034] It should be noted that all control instructions of the automatic transmission device are issued by the central controller, and all the above-mentioned motors, cylinders, sensors, etc. are electrically connected to the central controller.

[0035] The following is a unified description of the operating steps of the automatic transmission device of this embodiment. First, the track mechanism 100 passes through different devices on several production lines, and the transfer mechanism 200 stops in front of a device. The central controller controls the alignment frame 205 to extend to approach the device, and aligns and connects through the docking track 206. The grabbing mechanism 209 moves forward, approaches and grabs the pallet trolley on the device, and then drags the pallet trolley along the docking track 206 to the alignment frame 205. The two middle grabbing mechanisms 209 are connected. After the pallet trolley is in place, the second grabbing mechanism 209 maintains a gripping and positioning state, and the alignment frame 205 retreats to the mobile frame 201. Then the mobile frame 201 moves on the track mechanism 100 to the next device. The central controller controls the above steps to be performed in reverse again to transfer the pallet trolley to the device, thereby completing the automatic transmission of the pallet trolley.

[0036] It is understood that the present invention is described by some embodiments, and those skilled in the art are aware that various changes or equivalent substitutions may be made to these features and embodiments without departing from the spirit and scope of the present invention. In addition, under the teachings of the present invention, these features and embodiments may be modified to adapt to specific circumstances and materials without departing from the spirit and scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed herein, and all embodiments falling within the scope of the claims of this application are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

Claims

1. A pallet truck automatic transmission device, characterized in that: It comprises a track mechanism (100) and a transfer mechanism (200) slidably connected to the track mechanism (100), wherein the transfer mechanism (200) is electrically connected to a central controller; wherein: The track mechanism (100) comprises a first linear guide rail (101) and a track rack (102). The transfer mechanism (200) comprises a moving frame (201), the moving frame (201) is arranged on the first linear guide rail (101), a first motor (202) is fixedly connected to the moving frame (201), and a movable end of the first motor (202) is engaged with the track rack (102) to drive the moving frame (201) to slide along the first linear guide rail (101); The moving frame (201) is also fixedly connected to a second linear guide rail (203) and a second motor (204); the second linear guide rail (203) is provided with an alignment frame (205); the alignment frame (205) is provided with a docking track (206); the second motor (204) drives the alignment frame (205) to slide along the second linear guide rail (203) to drive the docking track (206) to dock with other devices; The alignment frame (205) is fixedly connected with a third linear guide rail (207) and a third motor (208); the third linear guide rail (207) is provided with a grabbing mechanism (209); the third motor (208) drives the grabbing mechanism (209) to slide along the third linear guide rail (207), so that the grabbing mechanism (209) approaches and grabs a pallet truck on other devices, and drags the pallet truck along the docking track (206) to the alignment frame (205).

2. The automatic transmission device for a pallet truck according to claim 1, characterized in that: A first coordinate sensor (1011) is arranged on the first linear guide rail (101), a first coordinate positioning member (1012) is arranged at the bottom of the movable frame (201), and the first coordinate sensor (1011) is located on the moving path of the first coordinate positioning member (1012) to provide coordinate information of the transfer mechanism (200) to the central controller.

3. The automatic transmission device for a pallet truck according to claim 2, characterized in that: The movable frame (201) is provided with a first belt assembly (210), the first belt assembly (210) comprising a first circulating belt (2101), the alignment frame (205) is fixedly connected to the first circulating belt (2101), and the movable end of the second motor (204) is connected to the first belt assembly (210), driving the first circulating belt (2101) to rotate forward / reversely, so as to drive the alignment frame (205) to slide forward and backward along the second linear guide rail (203).

4. The automatic transport device for a pallet truck according to claim 3, characterized in that: The movable frame (201) is provided with a second coordinate sensor (2011), the alignment frame (205) is provided with a second coordinate positioning member (2012), and the second coordinate sensor (2011) is located on the moving path of the second coordinate positioning member (2012) to provide coordinate information of the alignment frame (205) to the central controller.

5. The automatic transmission device for a pallet truck according to any one of claims 1 to 4, characterized in that: The alignment frame (205) is provided with a second belt assembly (211), the second belt assembly (211) comprises a second circulating belt (2111), the gripping mechanism (209) is fixedly connected to the second circulating belt (2111), and the movable end of the third motor (208) is connected to the second belt assembly (211), driving the second circulating belt (2111) to rotate forward / reverse, so as to drive the gripping mechanism (209) to slide forward and backward along the third linear guide rail (207).

6. The automatic transport device for a pallet truck according to claim 5, characterized in that: The alignment frame (205) is provided with a third coordinate sensor (2051), the gripping mechanism (209) is provided with a third coordinate positioning member (2052), and the third coordinate sensor (2051) is located on the moving path of the third coordinate positioning member (2052) to provide coordinate information of the gripping mechanism (209) to the central controller.

7. The automatic transport device for a pallet truck according to claim 6, characterized in that: The two grabbing mechanisms (209) are provided, and the two grabbing mechanisms (209) are respectively fixedly connected to the opposite sides of the second circulating wheel belt (2111), and the second circulating wheel belt (2111) drives the two grabbing mechanisms (209) to keep moving in the opposite direction, so as to alternately grab and drag the pallet truck along the docking track (206) to move onto the alignment frame (205).

8. The automatic transport device for a pallet truck according to claim 7, characterized in that: The alignment frame (205) is provided with an in-position sensor (212), and the in-position sensor (212) is located close to the front and rear ends of the docking track (206) to sense whether the pallet truck is in position.