Continuous annealing device for cable production

By adopting a heating plate and annealing cylinder structure in the continuous annealing device for cable production, combined with the nozzle and transmission gear, the problem of uneven heat on the copper wire surface is solved, and the uniform heating and annealing quality of the copper wire are improved.

CN222557005UActive Publication Date: 2025-03-04JIANGXI HONGMAO CABLE CO LTD
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Patent Information

Application Number
CN202421337491.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-12
Publication Date
2025-03-04
Estimated Expiration
2034-06-12

AI Technical Summary

Technical Problem

The existing continuous annealing device for cable production leads to uneven heat on the copper wire surface during the annealing process, affecting the annealing quality.

Method used

The structure of the heating plate and annealing cylinder is adopted. High-temperature hot gas is introduced into the gas chamber of the annealing cylinder through the heating plate, and high-temperature gas is sprayed through the nozzle. The annealing cylinder is driven to rotate with the transmission gear to ensure that the high-temperature gas acts uniformly on different surfaces of the copper wire.

Benefits of technology

The uniform heating of the copper wire is achieved, the annealing quality is improved, the temperature difference problem caused by heat unevenness is avoided, and the overall annealing effect is improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a continuous annealing device for cable production. The continuous annealing device comprises an annealing box and supporting legs. By adopting the heat supply disc and the annealing cylinder, during use, high-temperature hot gas can be guided into the gas cavity in the annealing cylinder through the heat supply disc and the circulation holes in the surface of the heat supply disc and is finally sprayed out from the spray head connected with the gas cavity, and the sprayed high-temperature gas can act on a copper wire in the middle position at the moment, so that the copper wire is prevented from being damaged. The annealing cylinder can be driven by a transmission gear to continuously rotate during use, so that high-temperature gas sprayed out of the surface of the spray head can act on different surface positions of the copper wire, the high-temperature gas is guided in from the same place, and the spray head can continuously blow the gas to the different surface positions of the copper wire; therefore, heat finally acting on the surface of the copper wire is balanced, large temperature difference is avoided, the overall annealing effect is guaranteed, and the copper wire annealing device has the advantages of being uniform in heating, comprehensive in heating and good in annealing effect.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable production, in particular to a continuous annealing device for cable production. Background Art

[0002] Annealing is a metal heat treatment method that heats the metal material to an appropriate temperature and then slowly cools it to increase the toughness of the metal. During the processing and manufacturing of cables, they need to undergo annealing process so that the copper wire can achieve the conductor performance required by cable products. Therefore, corresponding annealing equipment is needed.

[0003] The prior art publication number is CN216287739U, which discloses a continuous annealing device for cable production, comprising a device body, an annealing box, a heating box, an electric heating wire, and an induced draft fan. The annealing box is fixed to the top of the device body, the heating box is fixed to the center of the top of the annealing box, the electric heating wire is installed inside the heating box, the bottom of each heating box is installed with air outlet pipes at equal intervals, the top of the annealing box is fixed with an air collecting hood, the induced draft fan is installed on one side of the air collecting hood, a pressure relief box is fixed to the outer wall of the annealing box below the inlet and outlet hoods, a telescopic rod is installed on the inner wall of one side of the pressure relief box, and a push plate is fixed to the output end of the telescopic rod, and a sealing plug is fixed to the outer wall of one side of the push plate. The utility model not only realizes the automatic pressure relief function, improves the thermal effect inside the annealing box, and reduces energy consumption, but also supports and guides the cable, ensuring the straightness of the cable during annealing.

[0004] However, the above patent still has certain disadvantages when used: it recycles the hot air ejected from the air outlet pipe through the induced fan, but the heat will be lost in the process of circulation, which causes the upper and lower surfaces of the copper wire to receive different amounts of heat, resulting in uneven heating, which in turn affects the overall annealing quality. In addition, the hot air ejected from the air outlet pipe and the air outlet will directly act on the upper and lower surfaces, but cannot fully act on the side surfaces of the copper wire, thereby aggravating the uneven heating phenomenon, and the overall use effect is not very ideal.

[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content

[0006] (1) Technical problems solved

[0007] In view of the shortcomings of the existing technology, the utility model provides a continuous annealing device for cable production, which has the advantages of uniform heating, comprehensive heating and good annealing effect, thereby solving the problems in the above-mentioned background technology.

[0008] (2) Technical solution

[0009] In order to achieve the advantages of uniform heating, comprehensive heating and good annealing effect, the specific technical solutions adopted by the present invention are as follows:

[0010] A continuous annealing device for cable production comprises an annealing box and a support leg, wherein a heating disk is fixedly installed at the middle position of the inner surface of both sides of the annealing box, an annealing cylinder is rotatably connected to the outer periphery of the heating disk, and a bearing ring is symmetrically rotatably sleeved on the middle position of the outer periphery of the annealing cylinder, a transmission gear is fixedly installed at the surface position of both ends of the annealing cylinder, a drive shaft is rotatably connected to the inner surface position of the annealing box below the annealing cylinder, a plurality of groups of gear plates are evenly fixedly installed on the surface position of the drive shaft, the gear plates are respectively meshed with the transmission gear and the drive gear, one end of the drive gear is connected to the output end of the brake motor, a support frame is installed at the bottom position of the brake motor, the bottom of the support frame is fixed to the inner bottom surface position of the annealing box, a plurality of groups of flow holes are opened around the outer surface position of the heating disk and the inner surface position of both ends of the annealing cylinder, a gas cavity is opened at the inner position of both sides of the annealing cylinder, the gas cavity is connected to the flow hole, one end of the gas cavity is connected to the nozzle through a pipe, and the nozzle is located at the inner surface position of the annealing cylinder.

[0011] Furthermore, a heating box is fixedly installed at the top position inside the annealing box, an air guide pipe is installed on the top of the heating box, one end of the air guide pipe is connected to a blower, and the blower is located at the top surface position of the annealing box, an electric heating wire is installed at the middle position inside the heating box, the bottom surface position of the heating box is connected to an air supply pipe through a pipeline, the air supply pipes are symmetrically connected at both sides of the bottom of the air supply plate, the bottom end of the air supply pipe is connected to the heating plate, and connecting rods are symmetrically welded at the bottom surface position of the air supply plate, and the bottom end of the connecting rod is welded to the bearing ring.

[0012] Furthermore, support legs are symmetrically installed on both sides of the bottom of the annealing box.

[0013] Furthermore, wire covers are symmetrically installed at the middle positions of the two side surfaces of the annealing box, and guide wheels are symmetrically installed at the two ends of the wire covers, and one end of the guide wheel is connected to a driving device.

[0014] Furthermore, a heat-insulating layer is installed inside the annealing box.

[0015] Furthermore, a cavity is provided in the middle of the surface of the heating plate for the copper wire of the cable to pass through.

[0016] Furthermore, an annular protrusion is provided on the surface of the annealing cylinder for rotationally connecting with the carrying ring.

[0017] Furthermore, a groove is provided on the surface of the carrying ring for the annealing cylinder to rotate.

[0018] (3) Beneficial effects

[0019] Compared with the prior art, the present invention provides a continuous annealing device for cable production, which has the following beneficial effects:

[0020] (1) The present invention adopts a heating plate and an annealing tube. During actual use, the high-temperature hot gas can be introduced into the gas cavity inside the annealing tube through the heating plate and the flow holes on its surface, and finally ejected from the nozzle connected to the gas cavity. At this time, the ejected high-temperature gas can act on the copper wire in the middle position, and the annealing tube can be continuously rotated by the transmission gear when in use, so that the high-temperature gas ejected from the nozzle surface can act on different surface positions of the copper wire, thereby expanding the heated area and improving the overall annealing quality. Moreover, the high-temperature gas is introduced from the same place, and the nozzle will continuously blow the gas to different surface positions of the copper wire, so there will be no large temperature difference, and the heat that finally acts on the copper wire surface is also relatively balanced, and there will be no large temperature difference, thereby ensuring the overall annealing effect and improving the quality of the product. It has the advantages of uniform heating, comprehensive heating and good annealing effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0022] Figure 1 This is a structural schematic diagram of a continuous annealing device for cable production proposed by the utility model;

[0023] Figure 2 This is a structural diagram of the connection between the annealing cylinder and the heating plate of the utility model;

[0024] Figure 3 It is a structural schematic diagram of the annealing cylinder of the utility model;

[0025] Figure 4 It is a cross-sectional view of the carrying ring of the present utility model.

[0026] In the picture:

[0027] 1. Annealing box; 2. Insulation layer; 3. Drive shaft; 4. Heating plate; 5. Gas pipe; 6. Heating box; 7. Heating wire; 8. Transmission gear; 9. Gas guide pipe; 10. Gas plate; 11. Connecting rod; 12. Annealing cylinder; 13. Gas chamber; 14. Loading ring; 15. Nozzle; 16. Blower; 17. Wire cover; 18. Guide wheel; 19. Gear plate; 20. Support leg; 21. Support frame; 22. Brake motor; 23. Drive gear; 24. Flow hole. DETAILED DESCRIPTION

[0028] To further illustrate each embodiment, the present invention provides drawings, which are part of the disclosure of the present invention and are mainly used to illustrate the embodiments. They can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. By referring to these contents, ordinary technicians in this field should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are generally used to represent similar components.

[0029] According to an embodiment of the present invention, a continuous annealing device for cable production is provided.

[0030] The present invention will now be further described with reference to the accompanying drawings and specific embodiments. Figure 1-4 As shown, a continuous annealing device for cable production according to an embodiment of the present invention includes an annealing box 1 and a support leg 20. A heating disk 4 is fixedly installed at the middle position of the inner surface of both sides of the annealing box 1, and an annealing cylinder 12 is rotatably connected to the outer peripheral position of the heating disk 4. A carrying ring 14 is symmetrically rotatably sleeved on the middle position of the outer peripheral surface of the annealing cylinder 12. A transmission gear 8 is fixedly installed on the surface position of both ends of the annealing cylinder 12. A drive shaft 3 is rotatably connected to the inner surface position of the annealing box 1 below the annealing cylinder 12. Several groups of gear plates 19 are evenly and fixedly installed on the surface position of the drive shaft 3. The gear plates 19 are respectively meshed with the transmission gear 8 and the drive gear 23. One end of the drive gear 23 is connected to the output end of the brake motor 22, and a support frame is installed at the bottom position of the brake motor 22. 21. The bottom of the support frame 21 is fixed to the bottom surface position of the interior of the annealing box 1. Several groups of flow holes 24 are arranged around the outer surface position of the heating disk 4 and the inner surface positions at both ends of the annealing tube 12. Gas chambers 13 are arranged inside the two sides of the annealing tube 12. The gas chamber 13 is connected with the flow holes 24. One end of the gas chamber 13 is connected to the nozzle 15 through a pipe. The nozzle 15 is located on the inner surface position of the annealing tube 12. The flow holes 24 are provided to ensure that the hot gas can smoothly flow from the heating disk 4 into the gas chamber 13. In order to ensure a sufficient amount of gas, the area where the flow holes 24 on the surface of the annealing tube 12 are located can also be opened up so that the heating disk 4 is in direct contact with the gas chamber 13. The specific form can be selected according to personnel needs.

[0031] In one embodiment, a heating box 6 is fixedly installed at the top position inside the annealing box 1, and an air guide pipe 9 is installed on the top of the heating box 6. One end of the air guide pipe 9 is connected to the blower 16. The blower 16 is located at the top surface position of the annealing box 1. An electric heating wire 7 is installed in the middle position inside the heating box 6. The bottom surface position of the heating box 6 is connected to the air supply pipe 5 through a pipeline. The air supply pipes 5 are symmetrically connected at both sides of the bottom of the air supply plate 10. The bottom end of the air supply pipe 5 is connected to the heating plate 4. The bottom surface position of the air supply plate 10 is symmetrically welded with connecting rods 11, and the bottom end of the connecting rod 11 is welded to the carrying ring 14.

[0032] In one embodiment, support legs 20 are symmetrically installed on both sides of the bottom of the annealing box 1. The support legs 20 can fix the entire device to enhance the overall stability in use.

[0033] In one embodiment, a wire cover 17 is symmetrically installed in the middle position of the two side surfaces of the annealing box 1, and guide wheels 18 are symmetrically installed at both ends of the wire cover 17. One end of the guide wheel 18 is connected to a driving device. The guide wheel 18 is provided to transport the cable copper wire to ensure that the copper wire can be continuously annealed, and the driving device connected thereto can be selected according to needs, such as a motor.

[0034] In one embodiment, an insulation layer 2 is installed inside the annealing box 1. The insulation layer 2 uses common insulation materials, such as insulation cotton, insulation board, etc. The specific material can be selected according to demand and procurement funds, and will not be described in detail here.

[0035] In one embodiment, a cavity is provided in the middle of the surface of the heating plate 4 for the copper wire of the cable to pass through. The setting of the cavity facilitates the passage of the copper wire of the cable, thereby ensuring that the copper wire can smoothly enter the annealing cylinder 12 for annealing operation.

[0036] In one embodiment, an annular protrusion is provided on the surface of the annealing cylinder 12 for rotatably connecting with the carrying ring 14 .

[0037] In one embodiment, a groove is provided on the surface of the carrying ring 14 for the rotation of the annealing tube 12 . The groove is provided to assist the rotation of the annealing tube 12 on the one hand, and to limit the annealing tube 12 on the other hand.

[0038] Working principle: In actual use, the guide wheel 18 can be connected to the driving device, so that the cable copper wire between the two sets of guide wheels 18 can smoothly enter the conveying operation. At this time, the cable copper wire can be in the internal position of the annealing cylinder 12. At this time, the operation of the brake motor 22 can drive the driving gear 23 to rotate, and the driving gear 23 can drive the driving shaft 3 connected thereto to rotate. The rotation of the driving shaft 3 can drive the gear plates 19 on both sides thereof to rotate, and the gear plates 19 can drive the transmission gear 8 meshing therewith to rotate. Since the transmission gear 8 is fixedly set on the surface of the annealing cylinder 12, it can drive the annealing cylinder 12 to perform corresponding rotation operations when it moves, so that the hot air ejected from the nozzle 15 on its surface can evenly act on the surface position of the copper wire, thereby improving the heating uniformity of the copper wire, so that the overall annealing effect can be improved, and the quality of use caused by surface temperature differences can be avoided. Moreover, while the above structure is running, through The blower 16 can continuously introduce external gas into the heating box 6 through the air guide pipe 9. At this time, the air entering the heating box 6 can come into contact with the high-temperature electric heating wire 7, thereby realizing the air heating operation. Then the high-temperature gas can enter the internal position of the heating disk 4 through the gas supply pipe 5. Since the heating disk 4 and the annealing cylinder 12 are rotatably connected to each other, and the heating disk 4 is fixedly installed on the surface position of the annealing box 1, the annealing cylinder 12 will not drive it to rotate when it rotates. The gas entering the heating disk 4 can enter the gas cavity 13 inside the annealing cylinder 12 through the flow hole 24, and finally be ejected from the nozzle 15 to realize the annealing operation of the copper wire with high-temperature gas. Since the high-temperature gas is introduced from the same place, there will be no large temperature difference, and the heat that finally acts on the surface of the copper wire is also relatively balanced, and there will be no large temperature difference, thereby ensuring the overall annealing effect and improving the quality of the product. The device as a whole has the advantages of uniform heating, comprehensive heating and good annealing effect.

[0039] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0040] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A continuous annealing device for cable production, comprising an annealing box (1) and a support leg (20), characterized in that: A heat supply plate (4) is fixedly installed at the middle position of the inner surface of both sides of the annealing box (1), and an annealing tube (12) is rotatably connected to the outer peripheral position of the heat supply plate (4). A bearing ring (14) is symmetrically rotatably sleeved on the middle position of the outer peripheral surface of the annealing tube (12). Transmission gears (8) are fixedly installed at the surface positions of both ends of the annealing tube (12). A drive shaft (3) is rotatably connected to the inner surface position of the annealing box (1) below the annealing tube (12). A plurality of groups of gear plates (19) are evenly and fixedly installed on the surface of the drive shaft (3). The gear plates (19) are respectively meshed with the transmission gear (8) and the drive gear (23). One end of the gear (23) is connected to the output end of the brake motor (22); a support frame (21) is installed at the bottom of the brake motor (22); the bottom of the support frame (21) is fixed to the bottom surface of the annealing box (1); a plurality of groups of flow holes (24) are arranged around the outer surface of the heating plate (4) and the inner surface of both ends of the annealing cylinder (12); gas cavities (13) are arranged at the inner positions of both sides of the annealing cylinder (12); the gas cavities (13) are connected to the flow holes (24); one end of the gas cavity (13) is connected to a nozzle (15) through a pipeline; the nozzle (15) is located on the inner surface of the annealing cylinder (12).

2. A continuous annealing device for cable production according to claim 1, characterized in that: A heating box (6) is fixedly installed at the top position inside the annealing box (1), an air guide pipe (9) is installed on the top of the heating box (6), one end of the air guide pipe (9) is connected to a blower (16), and the blower (16) is located at the top surface position of the annealing box (1). An electric heating wire (7) is installed at the middle position inside the heating box (6), and a gas supply pipe (5) is connected to the bottom surface position of the heating box (6) through a pipeline. The gas supply pipes (5) are symmetrically connected at both sides of the bottom of the gas supply plate (10), and the bottom end of the gas supply pipe (5) is connected to the heating plate (4). Connecting rods (11) are symmetrically welded to the bottom surface position of the gas supply plate (10), and the bottom end of the connecting rod (11) is welded to the bearing ring (14).

3. A continuous annealing device for cable production according to claim 1, characterized in that: Support legs (20) are symmetrically installed on both sides of the bottom of the annealing box (1).

4. A continuous annealing device for cable production according to claim 1, characterized in that: A wire cover (17) is symmetrically installed in the middle of the two side surfaces of the annealing box (1), and guide wheels (18) are symmetrically installed at both ends of the wire cover (17), and one end of the guide wheel (18) is connected to a driving device.

5. A continuous annealing device for cable production according to claim 1, characterized in that: A heat-insulating layer (2) is installed inside the annealing box (1).

6. A continuous annealing device for cable production according to claim 1, characterized in that: A cavity is provided in the middle of the surface of the heating plate (4) for the copper wire of the cable to pass through.

7. A continuous annealing device for cable production according to claim 1, characterized in that: The surface of the annealing cylinder (12) is provided with an annular protrusion for rotationally connecting with the carrying ring (14).

8. A continuous annealing device for cable production according to claim 1, characterized in that: The surface of the carrying ring (14) is provided with a groove for the annealing cylinder (12) to rotate.

Citation Information

Patent Citations

  • Continuous annealing device for cable production

    CN216287739U