Slagging-off equipment for analog machine for preparing zinc-aluminum-magnesium coated steel plate

By designing a slag removal equipment including a zinc pot, a first rod, a slag removal device and a translation device, the problems of low efficiency and safety hazards of manual slag removal in the prior art are solved, and mechanized rapid slag removal is achieved, and work efficiency and safety are improved.

CN222557017UActive Publication Date: 2025-03-04BENGANG STEEL PLATES CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421255067.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-04
Publication Date
2025-03-04
Estimated Expiration
2034-06-04

AI Technical Summary

Technical Problem

In the prior art, the treatment of zinc liquid surface slag removal mainly relies on manual operations, which is inefficient and has safety hazards, making it difficult to ensure that the surface of zinc liquid is flat and bright.

Method used

A slag removal device including a zinc pot, a first rod, a slag extraction device and a translation device is designed. The slag removal motor and a scraper are used to achieve mechanized rapid slag removal, and the scraper position is adjusted through the translation device to improve the slag removal efficiency.

Benefits of technology

It realizes mechanized rapid slag removal, improves working efficiency and safety, makes the surface of zinc liquid smoother and obtains excellent zinc-aluminum-magnesium simulation experimental products.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN222557017U_ABST
    Figure CN222557017U_ABST
Patent Text Reader

Abstract

The utility model relates to a simulator for preparing a zinc-aluminum-magnesium coated steel plate, in particular to slagging-off equipment for the simulator for preparing the zinc-aluminum-magnesium coated steel plate. Comprising a zinc pot, a first rod, a slag pulling device and a translation device, a pipe is arranged on the outer wall of the zinc pot, the first rod is inserted into the pipe and can move along the inner wall of the pipe, one end of the first rod is located in the zinc pot, and the other end of the first rod is located outside the zinc pot; the slag pulling device is connected with one end of the first rod and comprises a slag pulling motor and a scraping piece, and the slag pulling motor is connected with the scraping piece and drives the scraping piece to rotate; and the translation device is connected with the other end of the first rod and drives the first rod and the scraper to move so as to adjust the position of the scraper. And mechanical rapid slagging-off is realized, and the operation efficiency and the operation safety are improved. The surface of the zinc liquid is smoother and brighter, and finally a zinc-aluminum-magnesium simulation experiment product with excellent surface quality is obtained.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to a simulator for preparing zinc-aluminum-magnesium coated steel plates, in particular to slag removal equipment for the simulator for preparing zinc-aluminum-magnesium coated steel plates. Background Art

[0002] Zinc-aluminum-magnesium coated steel plate is a metal material with excellent anti-corrosion properties. It achieves the anti-corrosion effect by coating a layer of zinc-aluminum-magnesium alloy on the surface of the steel. At the same time, the zinc-aluminum-magnesium coated steel plate also has the advantage of weather resistance and can be widely used in construction, automobile manufacturing, home appliances and other fields.

[0003] The simulation experiment of zinc-aluminum-magnesium product preparation requires slag removal on the surface of the zinc liquid to make the surface of the zinc liquid smoother and brighter in order to obtain a better coating surface state.

[0004] However, the existing method is manual slag removal, which not only has low operating efficiency, but is also difficult to completely remove the zinc slag on the surface of the zinc liquid, and is dangerous, seriously threatening the personal safety of the experimenters. Utility Model Content

[0005] In order to overcome the deficiencies of the prior art, the utility model provides a slag removal device for a simulation machine for preparing zinc-aluminum-magnesium coated steel plates, which realizes mechanized rapid slag removal and improves work efficiency and work safety.

[0006] In order to achieve the above purpose, the utility model adopts the following technical solutions:

[0007] A slag removal device for a simulator for preparing zinc-aluminum-magnesium coated steel plates comprises a zinc pot, a first rod, a slag removal device and a translation device; a tube is provided on the outer wall of the zinc pot, the first rod is inserted into the tube and can move along the inner wall of the tube, one end of the first rod is located in the zinc pot, and the other end of the first rod is located outside the zinc pot; the slag removal device is connected to one end of the first rod, the slag removal device comprises a slag removal motor and a scraper, the slag removal motor is connected to the scraper and drives it to rotate; the translation device is connected to the other end of the first rod, the translation device drives the first rod and the scraper to move, and adjusts the position of the scraper.

[0008] Furthermore, the slag pulling device also includes a transmission shaft, an inner disk, a connecting piece, an outer ring and a rotating rod; the output end of the slag pulling motor is connected to the transmission shaft, the inner disk is connected to the transmission shaft, the outer ring is connected to the inner disk through the connecting piece, the rotating rod is fixed to the outer ring, and the scraper is connected to the rotating rod.

[0009] Furthermore, there are multiple rotating rods, and the multiple rotating rods are evenly distributed around the circumference and fixed to the inner wall of the outer ring.

[0010] Furthermore, it also includes a motor box, in which the slag removal motor is fixedly connected.

[0011] Furthermore, the main body of the scraper is rectangular, and a row of scraping teeth is provided on both sides of the main body.

[0012] Furthermore, an observation hole is provided on the outer wall of the zinc pot.

[0013] Furthermore, the translation device includes a second rod, a base, a slider and a push rod; the base is provided with a slide groove corresponding to the slider, the slider is installed in the slide groove, one end of the second rod is connected to the slider, and the other end is connected to the first rod; the push rod is connected to the slider, driving the slider to slide along the slide groove.

[0014] Furthermore, it also includes a connecting piece and a support pad, the push rod is connected to the support pad through the connecting piece, and the support pad is used to support the push rod.

[0015] Furthermore, the push rod is an electric push rod or a hydraulic push rod.

[0016] Furthermore, the slide groove is provided with scales on both sides. Preferably, the scales are scale grooves, and two rows of key-shaped scale grooves are provided on both sides of the slide groove.

[0017] Compared with the prior art, the utility model has at least the following technical effects or advantages:

[0018] 1. The utility model uses a slag removal device to remove slag from the zinc pot before doing a zinc-aluminum-magnesium simulation experiment. The slag removal scraper is started, and the slag removal scraper is attached to the zinc pot to remove slag from the zinc pot, thereby solving the problems of manual slag removal by experimenters, low work efficiency, and danger. The slag removal device can realize mechanized and rapid slag removal, thereby improving safety.

[0019] Through the translation device, before slagging, the scraper is inserted into the zinc pot and extended to the slagging position. The translation device can be used to adjust the scraper to a suitable position. The two cooperate with each other to better slagging the surface of the zinc liquid, improve work efficiency, make the surface of the zinc liquid smoother and brighter, and finally obtain a zinc-aluminum-magnesium simulation experiment product with excellent surface quality.

[0020] 2. The outer wall of the zinc pot of the utility model is provided with an observation hole, which is convenient for the operator to check whether the zinc slag is cleanly scraped off.

[0021] 3. The utility model has scales on both sides of the slideway to facilitate determination of the distance the scraper moves, thereby enabling precise adjustment. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a three-dimensional structural schematic diagram of the utility model.

[0023] Figure 2 It is a three-dimensional structural schematic diagram of the utility model (excluding the zinc pot).

[0024] Figure 3It is a schematic diagram of the three-dimensional explosion structure of the slag removal device of the utility model.

[0025] Figure 4 It is a schematic diagram of the three-dimensional explosion structure of the translation device of the utility model.

[0026] In the figure:

[0027] 1-Zinc Pot

[0028] 2-Inlet and outlet pipes

[0029] 3-First Shot

[0030] 4-slag removal device 401-motor box 402-slag removal motor 403-transmission shaft 404-inner plate 405-connecting ring (connecting piece) 406-outer ring 407-rotating rod 408-scraper

[0031] 5-Second shot

[0032] 6-Translation device 601-Base 602-Slider 603-Electric push rod

[0033] 7-Connecting piece

[0034] 8-Support pad

[0035] 9-Observation hole DETAILED DESCRIPTION

[0036] The embodiments of the present invention are described in detail below. In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described in combination with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. The following description of at least one exemplary embodiment is actually only illustrative and is by no means intended to limit the present invention and its application or use. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0037] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0038] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0039] In the description of the utility model, it should be noted that the terms used herein are only for describing specific embodiments, and are not intended to limit the exemplary embodiments according to the utility model. As used herein, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "comprise" and / or "include" are used in this specification, it indicates the presence of features, steps, operations, devices, components and / or combinations thereof.

[0040] Unless otherwise specifically stated, the relative arrangement of the parts and steps described in these embodiments, the numerical expressions and numerical values ​​do not limit the scope of the utility model. At the same time, it should be clear that, for ease of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. The technology, methods and equipment known to ordinary technicians in the relevant field may not be discussed in detail, but in appropriate cases, the technology, methods and equipment should be regarded as part of the authorization specification. In all examples shown and discussed here, any specific value should be interpreted as merely exemplary, rather than as a limitation. Therefore, other examples of exemplary embodiments may have different values. It should be noted that similar numbers and letters represent similar items in the following drawings, so once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.

[0041] In addition, it should be noted that the use of terms such as "first" and "second" to limit components is only for the convenience of distinguishing the corresponding components. If not otherwise stated, the above terms have no special meaning and therefore cannot be understood as limiting the scope of protection of the utility model.

[0042] [Example]

[0043] Embodiment 1:

[0044] like Figure 1-4 As shown, this embodiment proposes a slag removal device for a simulator for preparing zinc-aluminum-magnesium coated steel plates, including a zinc pot 1, a through hole is provided in the middle of the side wall of the zinc pot 1, and an inlet and outlet pipe 2 with a horizontal axis is fixedly connected inside the through hole.

[0045] A first rod 3 is inserted into the inlet and outlet pipe 2, and the first rod 3 is horizontally inserted into the pipe and can move along the inner wall of the pipe. One end of the first rod 3 is located in the zinc pot 1, and the other end of the first rod 3 is located outside the zinc pot 1. A slag removal device 4 is fixed to one end of the first rod 3, and the slag removal device 4 is located in the zinc pot 1.

[0046] The second rod 5 is vertically arranged, with its top fixed to the other end of the first rod 3 and its bottom connected to the translation device 6. The translation device 6 drives the first rod 3 and the slag scraping device 4 to move and adjust the position of the slag scraping device 4.

[0047] The scraping device 4 comprises a motor box 401, a scraping motor 402, a transmission shaft 403, an inner disc 404, a connecting ring 405, an outer ring 406, a rotating rod 407 and a scraper 408. The main body of the scraper 408 is rectangular, and a row of scraping teeth is arranged on both sides of the main body.

[0048] The upper surface of the motor box 401 is fixedly connected to one end of the first rod 3, and a slag removal motor 402 is fixedly installed inside the motor box 401. The output end of the slag removal motor 402 is splined to a transmission shaft 403, and one end of the transmission shaft 403 is fixedly connected to an inner disk 404. The upper surface of the inner disk 404 is fixedly connected to an outer ring 406 through a connecting ring 405, and the inner side wall of the outer ring 406 is fixedly connected to a rotating rod 407, and the bottom end of the rotating rod 407 is fixedly connected to a scraper 408. The inner side wall of the motor box 401 is provided with a hole groove, and a battery is installed inside the hole groove. Before the simulated zinc-aluminum-magnesium plating experiment is performed, the zinc pot 1 is slag-removed, and the slag removal device 4 is started. The slag removal device 4 is attached to the zinc pot 1 to remove slag from the zinc pot 1, so as to avoid manual slag removal by personnel, which is inefficient and dangerous. The slag removal device 4 can be used to achieve mechanized slag removal and improve safety. The slag removal motor 402 is powered by a battery.

[0049] like Figure 1 , Figure 2 and Figure 4 As shown, the translation device 6 includes a base 601 , a slide groove is provided in the middle of the upper surface of the base 601 , and a slider 602 is slidably connected inside the slide groove.

[0050] Embodiment 2:

[0051] The solution in Example 1 is further introduced below in combination with a specific working method, as described below:

[0052] The upper surface of the slider 602 is fixedly connected to the bottom end of the second rod 5, and one side of the slider 602 is fixedly connected to an electric push rod 603. Before scraping slag, the scraping device 4 needs to be inserted into the zinc pot 1 and extended to the scraping location. The translation device 6 can be used to adjust the scraping device 4 to a suitable position. The two cooperate with each other to better scrape slag, improve work efficiency, and clean more thoroughly.

[0053] like Figure 1 , Figure 2 and Figure 4 As shown, one end of the translation device 6 is fixedly connected to a connecting piece 7, and one end of the connecting piece 7 is fixedly connected to a supporting pad 8. The connecting piece 7 and the supporting pad 8 support the electric push rod 603 to prevent the electric push rod 603 from falling.

[0054] like Figure 1 , Figure 2 and Figure 4 As shown, a non-slip pad is fixedly connected to the bottom of the base 601, and a scale groove is opened at the edge of the slide groove. The scale groove can be used to know the extension and retraction length of the electric push rod 603 for easy recording.

[0055] like Figure 1 As shown, a plurality of large through holes are evenly distributed on the circumference of the outer wall of the zinc pot 1, and a viewing tube is fixedly connected to the inside of the large through hole to form an observation hole 9. When slag is removed, personnel can observe the slag removal situation from all directions and can also observe the side situation from the observation hole 9.

[0056] Embodiment 3:

[0057] The schemes in Example 1 and Example 2 are further introduced below in combination with specific working methods, as described below for details:

[0058] Specifically, when the slag removal equipment for the simulator for preparing zinc-aluminum-magnesium coated steel plates is working / in use:

[0059] Firstly, before the simulator experiment of preparing zinc-aluminum-magnesium coated steel plate, the zinc pot 1 should be deslagging. According to the deslagging position, the electric push rod 603 is started. The electric push rod 603 is extended and retracted back and forth to drive the slider 602 to slide in the slide groove of the box body 601. After sliding to the appropriate position, the operation is stopped. Then, after adjusting the deslagging device 4 to the appropriate position, the deslagging motor 402 is started. The deslagging motor 402 drives the transmission shaft 403 to rotate. The transmission shaft 403 drives the inner plate 404, the connecting ring 405 and the outer ring 406 to rotate. The outer ring 406 drives the rotating rod 407 and the scraper 408 to rotate. The scraper 408 is used to close to the surface of the zinc liquid that needs to be deslagging. The scraper 408 rotates to deslagging. Finally, when deslagging, the personnel can directly watch from the observation hole 9 to check whether the zinc slag is removed cleanly.

[0060] The electrical components appearing in this article are all connected to an external main controller and 220V AC power, and the main controller can be a conventional known device that controls a computer, etc. The specific implementation method of the present disclosure omits the detailed description of known functions and known components. To ensure the compatibility of the equipment, the operating methods used are consistent with the parameters of marketed equipment.

[0061] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A slag removal equipment for a simulator for preparing zinc-aluminum-magnesium coated steel plates, characterized in that: It includes a zinc pot, a first rod, a slag removal device and a translation device; The outer wall of the zinc pot is provided with a tube, the first rod is inserted into the tube and can move along the inner wall of the tube, one end of the first rod is located in the zinc pot, and the other end of the first rod is located outside the zinc pot; The slag pulling device is connected to one end of the first rod, and the slag pulling device includes a slag pulling motor and a scraper, and the slag pulling motor is connected to the scraper and drives it to rotate; The translation device is connected to the other end of the first rod, and the translation device drives the first rod and the scraper to move, so as to adjust the position of the scraper.

2. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel plates according to claim 1, characterized in that: The slag pulling device also includes a transmission shaft, an inner disk, a connecting piece, an outer ring and a rotating rod; the output end of the slag pulling motor is connected to the transmission shaft, the inner disk is connected to the transmission shaft, the outer ring is connected to the inner disk through the connecting piece, the rotating rod is fixed to the outer ring, and the scraper is connected to the rotating rod.

3. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 2, characterized in that: There are multiple rotating rods, and the multiple rotating rods are evenly distributed around the circumference and fixed to the inner wall of the outer ring.

4. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 2, characterized in that: It also includes a motor box, in which the slag pulling motor is fixedly connected.

5. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 1, characterized in that: The main body of the scraper is rectangular, and a row of scraping teeth are arranged on both sides of the main body.

6. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheets according to claim 1, characterized in that: The outer wall of the zinc pot is provided with an observation hole.

7. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 1, characterized in that: The translation device includes a second rod, a base, a slider and a push rod; the base is provided with a slide groove corresponding to the slider, the slider is installed in the slide groove, one end of the second rod is connected to the slider, and the other end is connected to the first rod; the push rod is connected to the slider, driving the slider to slide along the slide groove.

8. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 7, characterized in that: It also includes a connecting piece and a supporting pad. The push rod is connected to the supporting pad via the connecting piece, and the supporting pad is used to support the push rod.

9. The deslagging equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 7, characterized in that: The push rod is an electric push rod or a hydraulic push rod.

10. The slag removal equipment for a simulator for preparing zinc-aluminum-magnesium coated steel sheet according to claim 7, characterized in that: Scales are arranged on both sides of the slide groove.