Automatic soot blower for crown block at upper part of aluminum electrolysis cell
By designing the automatic soot blowing device of the upper part of the aluminum electrolytic cell, the combination of the blowing mechanism and ventilation duct is used to solve the problem of hygiene and difficulty in cleaning the upper part of the aluminum electrolytic cell, and a safe and efficient cleaning effect is achieved.
Patent Information
- Application Number
- CN202420497845.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-14
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-03-14
AI Technical Summary
The upper part of the aluminum electrolytic tank is sanitary and difficult to clean, and there is a safety risk. The manual cleaning is too close to the molten pool, making it difficult to effectively clean the areas such as the discharge pipes on the upper part of the tank.
An automatic soot blowing device for the upper part of the aluminum electrolytic cell is designed, including a blowing mechanism and ventilation duct. The blowing mechanism is arranged on the gantry beam, and the ventilation duct is arranged along the side wall of the anode lifting mechanism. The air outlet of the ventilation duct is aligned with the upper part of the groove to be blown. The upper part of the groove is blown by opening the blowing mechanism. The position of the ventilation duct is controlled by using the anode lifting mechanism to ensure that the air outlet is aligned with the cleaning area.
Effective soot-blowing cleaning of the upper part of the aluminum electrolytic tank is achieved, safety and cleaning efficiency are improved, and the problem of hygiene and difficulty in cleaning the upper part of the tank is solved.
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Figure CN222557088U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of electrolytic aluminum production, and in particular to an automatic soot blowing device for an overhead crane on an aluminum electrolytic cell. Background Art
[0002] In order to adapt to the working environment of aluminum electrolysis workshop with high molten salt, large current, strong magnetic field and high dust, especially with the emergence of large pre-baked electrolytic cells, the requirements for aluminum electrolysis multifunctional units are getting higher and higher. It is necessary to merge many single-function machines into a multifunctional and multi-purpose machine to improve efficiency, and change the filling or digging of fillers, insulation materials and alumina from open to closed, so as to improve the working environment of the workshop, thereby promoting the use of this multifunctional machine, namely the multifunctional overhead crane.
[0003] The top of the electrolytic cell is high and the temperature of the molten pool inside the electrolytic cell is above 900°C. Maintenance personnel are at risk of falling when climbing the top of the electrolytic cell to clean it. On the one hand, there is a great safety risk for personnel to be close to the molten pool. On the other hand, to ensure safety, manual surface cleaning cannot be too close to the molten pool. In addition, there are many material discharge pipes on the top of the electrolytic cell, and the top of the cell is not easy to clean. Summary of the invention
[0004] The purpose of the present application is to provide an automatic soot blowing device for an overhead crane on the upper part of an aluminum electrolytic cell, so as to solve the problem that the upper part of the aluminum electrolytic cell is difficult to clean in the prior art.
[0005] To achieve the above-mentioned purpose, the embodiment of the present application provides an automatic soot blowing device for an overhead crane on an aluminum electrolytic cell, comprising: a blower mechanism and a ventilation pipe, wherein:
[0006] The blower mechanism is arranged on the overhead travelling crane beam;
[0007] The ventilation pipe is arranged from bottom to top along the side wall of the anode lifting mechanism, the side wall of the ventilation pipe is connected to the side wall of the anode lifting mechanism, the lower end of the ventilation pipe is provided with an air outlet, the upper end is provided with an air inlet, and the air inlet is connected to the air outlet end of the air blowing mechanism.
[0008] Optionally, the diameter of the air outlet is smaller than the diameter of the ventilation pipe, the inlet end of the air outlet is connected to the ventilation pipe, the outlet end extends in a direction away from the anode lifting mechanism, and a plurality of air outlets are arranged side by side with intervals between each air outlet.
[0009] Optionally, at least part of the ventilation pipe is a retractable structure, and the retracting direction of the ventilation pipe is parallel to the lifting direction of the anode lifting mechanism, and the upper end side wall of the ventilation pipe is connected to the overhead crane beam.
[0010] Optionally, the blowing mechanism includes an air compressor, a control solenoid valve and a main air duct, wherein the control solenoid valve is installed between the main air duct and the air compressor, and the air outlet end of the main air duct is connected to the air inlet of the ventilation duct.
[0011] Optionally, the telescopic structure includes a telescopic portion of a ventilating pipe made of rubber material, or a bellows-type telescopic structure, or a telescopic joint-type telescopic structure, or a spiral-type telescopic structure, wherein:
[0012] The bellows-type telescopic structure comprises a tubular structure having continuous wave crests and wave troughs;
[0013] The telescopic structure of the telescopic section comprises a plurality of telescopic segments, wherein the segments comprise inner and outer sleeves relatively nested in the axial direction, and a stuffing box is used to seal the inner and outer sleeves;
[0014] The spiral telescopic structure comprises a spiral elastic structure arranged in the wall of the elastic ventilation pipe.
[0015] Optionally, it also includes:
[0016] A spring component, one end of which is fixedly connected to the overhead travelling crane beam, and the other end of which is fixedly connected to the outer wall of the ventilation pipe.
[0017] Optionally, the spring element is sleeved on the outside of the ventilation pipe.
[0018] Optionally, a fixing frame is provided on the outer wall of the anode lifting mechanism, and the fixing frame is fixedly connected to the lower end side wall of the ventilation pipe.
[0019] The embodiments of the present application have the following advantages:
[0020] An embodiment of the present application provides an automatic soot blowing device for an overhead crane on an aluminum electrolytic cell, comprising: a blower mechanism and a ventilation duct, wherein the blower mechanism is arranged on a crane beam; the ventilation duct is arranged from bottom to top along the side wall of an anode lifting mechanism, the side wall of the ventilation duct is connected to the side wall of the anode lifting mechanism, the lower end of the ventilation duct is provided with an air outlet, and the upper end of the ventilation duct is provided with an air inlet, and the air inlet is connected to the air outlet end of the blower mechanism.
[0021] Compared with the prior art, the above technical solution provides an electrolytic cell upper soot blowing and cleaning device, which is provided with an air blowing mechanism and a ventilation pipe that are interconnected. The ventilation pipe is arranged along the anode lifting mechanism and can be lifted and lowered along with the lifting and lowering of the anode lifting mechanism. When the air outlet of the ventilation pipe is aligned with the upper part of the cell to be soot blown, the air blowing mechanism is turned on to blow soot on the upper part of the cell. The vertical height and horizontal position of the ventilation pipe can be controlled by the anode lifting mechanism, so that the air outlet of the ventilation pipe is close to and aligned with the upper part of the cell to be soot blown, so that soot blowing can be carried out effectively, and the safety of the soot blowing process is also ensured. Thus, the problem of the sanitation of the upper part of the cell being difficult to clean is solved. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the implementation methods of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.
[0023] Figure 1 A schematic diagram of the three-dimensional structure of an automatic soot blowing device of an overhead crane on an aluminum electrolysis cell provided in at least one embodiment of the present application. DETAILED DESCRIPTION
[0024] The following is a description of the implementation of the present application by specific specific embodiments. People familiar with the technology can easily understand other advantages and effects of the present application from the contents disclosed in this specification. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0025] In the description of the present application, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present application. In addition, the terms "first", "second", and "third" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance. Unless otherwise clearly specified and limited, the terms "set", "install", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be a connection between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present application can be understood according to specific circumstances.
[0026] In addition, the technical features involved in the different embodiments of the present application described below can be combined with each other as long as they do not conflict with each other.
[0027] The present application embodiment provides an automatic soot blowing device for an overhead crane on an aluminum electrolytic cell, Figure 1 ,include:
[0028] Blower mechanism 9, ventilation pipe 4, wherein:
[0029] The blower mechanism 9 is arranged on the overhead travelling crane beam 1;
[0030] The ventilation pipe 4 is arranged from bottom to top along the side wall of the anode lifting mechanism 2, and the side wall of the ventilation pipe 4 is connected to the side wall of the anode lifting mechanism 2. The lower end of the ventilation pipe 4 is provided with an air outlet 13, and the upper end is provided with an air inlet 14. The air inlet 14 is connected to the air outlet end of the air blowing mechanism 9.
[0031] Specifically, the anode lifting mechanism 2 is installed on the overhead crane beam 1 and is used for hanging the anode group for changing the poles of the electrolytic cell. The anode group includes an anode guide rod 6 and an anode carbon block 7. The anode lifting mechanism 2 is a technology well known to those skilled in the art and will not be described in detail here.
[0032] The ventilation pipe is a key component of the device, which is arranged from bottom to top along the side wall of the anode lifting mechanism. The lower end of the ventilation pipe is provided with an air outlet, which is used to blow the wind directly to the part that needs to be cleaned; the upper end is provided with an air inlet, which is connected to the air outlet end of the main air duct.
[0033] In some embodiments, the blowing mechanism 9 includes an air compressor 10, a control solenoid valve 11 and a main air duct 12, wherein the control solenoid valve is installed between the main air duct and the air compressor, and the air outlet end of the main air duct is connected to the air inlet of the ventilation duct.
[0034] Specifically, the air compressor serves as a wind source, providing stable and sufficient wind pressure and air volume to meet the needs of soot blowing. The control solenoid valve is installed between the main air duct and the air compressor to control the switch of the blowing mechanism and the size of the air volume, realizing automatic or manual control. The main air duct serves as a connecting pipe between the air compressor and the ventilation pipe, transmitting compressed air to the ventilation pipe. The air outlet of the main air duct is connected to the air inlet of the ventilation pipe to ensure smooth transmission of wind power.
[0035] When the air compressor 10 is started and the control solenoid valve 11 is opened, air is delivered from the main air duct 12 through the ventilation pipe 4 to the air outlet 13, thereby realizing the cleaning function of the upper part of the tank 8. The blowing working principle of the air compressor 10 and the working process of the control solenoid valve 11 are both prior arts, and the two cooperate with each other to realize the blowing operation. The specific technology is well known to those skilled in the art and will not be described in detail here.
[0036] In some embodiments, the diameter of the air outlet is smaller than the diameter of the ventilation pipe, the inlet end of the air outlet is connected to the ventilation pipe, the outlet end extends away from the anode lifting mechanism, and multiple air outlets are arranged side by side with intervals between each air outlet.
[0037] In some embodiments, at least part of the ventilation pipe is a retractable structure, and the retracting direction of the ventilation pipe is parallel to the lifting direction of the anode lifting mechanism, and the upper side wall of the ventilation pipe is connected to the overhead traveling girder. Since the ventilation pipe 4 is retractable, when the anode lifting mechanism 2 is lifted or lowered, the ventilation pipe 4 can be driven to lift up and down, thereby moving to a suitable position.
[0038] In some embodiments, the telescopic structure includes a telescopic portion of a ventilating pipe made of rubber material, or a bellows-type telescopic structure, or a telescopic joint-type telescopic structure, or a spiral-type telescopic structure, wherein:
[0039] The bellows-type telescopic structure comprises a tubular structure having continuous wave crests and wave troughs;
[0040] The telescopic structure of the telescopic section comprises a plurality of telescopic segments, wherein the segments comprise inner and outer sleeves relatively nested in the axial direction, and a stuffing box is used to seal the inner and outer sleeves;
[0041] The spiral telescopic structure comprises a spiral elastic structure arranged in the wall of the elastic ventilation pipe.
[0042] Specifically, in some embodiments, at least part of the ventilation pipe 4 is made of rubber material, which can make the ventilation pipe 4 retractable. In some embodiments, the retractable structure is a bellows-type retractable structure, and the bellows is a tubular structure with continuous crests and troughs, which has excellent retractability and bendability. The ventilation pipe is made of bellows material and can be freely retracted along the lifting direction of the anode lifting mechanism. The crest and trough design of the bellows can provide sufficient elasticity, so that the ventilation pipe is not easily deformed or damaged during the retraction process. In addition, the bellows also has excellent corrosion resistance and high temperature resistance, and is suitable for the harsh environment of aluminum electrolytic cells. In some embodiments, the retractable structure is a telescopic joint telescopic structure, and the telescopic joint telescopic structure realizes the telescopic function by arranging a plurality of retractable segments on the ventilation pipe. The segment includes an inner and outer sleeve that can make axial relative movement, and a stuffing box is used to seal the inner and outer sleeves. When in use, keep the two ends of the pipe moving on an axis. When the anode is lifted, the relative position between the segments changes, thereby realizing the retraction of the ventilation pipe. This structure can adjust the number and length of the segments as needed to adapt to different lifting strokes. In some embodiments, the retractable structure is a spiral retractable structure, which utilizes the characteristics of the spiral tube to achieve the retraction of the ventilation pipe. The ventilation pipe adopts a spiral design so that the ventilation pipe can be retracted like a spring during the anode lifting process. This structure has the advantages of being simple and compact, and can resist a certain degree of twisting and bending.
[0043] In some embodiments, it further includes: a spring member 5 , one end of which is fixedly connected to the overhead travelling crane beam 1 , and the other end of which is fixedly connected to the outer wall of the ventilation pipe 4 .
[0044] Specifically, the spring member 5 can improve the stability of the ventilation pipe 4 during the expansion and contraction process, especially when the anode lifting mechanism 2 rises, the spring member 5 can improve the restoring force of the ventilation pipe 4, so that the ventilation pipe 4 contracts in time to avoid bending of the ventilation pipe 4. At the same time, when the anode lifting mechanism 2 descends and the ventilation pipe 4 is stretched, the spring member 5 can also play a protective role to prevent the ventilation pipe 4 from being over-stretched.
[0045] In some embodiments, the spring element is sleeved on the outside of the ventilation pipe.
[0046] Specifically, this installation method of the spring component 5 can improve the restoring force of the ventilation pipe 4, so that the ventilation pipe 4 can be contracted in time to avoid bending of the ventilation pipe 4, and can also make the spring component 5 and the ventilation pipe 4 fit more closely, thereby improving the stability of the expansion and contraction process of the ventilation pipe 4.
[0047] In some embodiments, a fixing frame 3 is disposed on the outer wall of the anode lifting mechanism 2 , and the fixing frame 3 is fixedly connected to the lower end side wall of the ventilation pipe 4 .
[0048] In summary, compared with the prior art, the automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolytic cell provided by the present application is provided with a ventilation pipe that can be raised and lowered along with the lifting and lowering of the anode lifting mechanism. When the air outlet of the ventilation pipe is aligned with the upper part of the aluminum electrolytic cell to be soot blown, the air blowing mechanism is turned on to blow soot on the upper part of the cell. The vertical height and horizontal position of the ventilation pipe can be controlled by the anode lifting mechanism, so that the air outlet of the ventilation pipe is close to and aligned with the upper part of the cell to be soot blown, so that soot blowing can be carried out effectively, and the safety of the soot blowing process is also ensured. Thus, the problem of the sanitation of the upper part of the cell being difficult to clean is solved.
[0049] Note that, unless otherwise directly stated, all features disclosed in this specification (including any attached claims, abstracts and drawings) may be replaced by alternative features for achieving the same, equivalent or similar purposes. Therefore, unless otherwise explicitly stated, each feature disclosed is only an example of a group of equivalent or similar features. Where used, further, preferably, further and more preferably are simple beginnings for elaborating another embodiment based on the aforementioned embodiment, and the content of the further, preferably, further or more preferably followed by the combination with the aforementioned embodiment constitutes a complete construction of another embodiment. Several further, preferably, further or more preferably settings following the same embodiment can be arbitrarily combined to form another embodiment.
[0050] In the implementation of functions and steps, the corresponding functions and steps in various embodiments may also occur in a different order than shown. For example, two consecutive functions and steps may actually be performed or implemented substantially in parallel, and they may sometimes be performed or implemented in the opposite order, depending on the functions involved.
[0051] Although the present application has been described in detail above with general descriptions and specific embodiments, it is obvious to those skilled in the art that some modifications or improvements may be made to the present application. Therefore, these modifications or improvements made without departing from the spirit of the present application all fall within the scope of protection claimed in the present application.
Claims
1. An automatic sootblowing device for an overhead crane on an aluminum electrolytic cell, characterized in that: include: Blower mechanism, ventilation pipe, among which, The blower mechanism is arranged on the overhead travelling crane beam; The ventilation pipe is arranged from bottom to top along the side wall of the anode lifting mechanism, the side wall of the ventilation pipe is connected to the side wall of the anode lifting mechanism, the lower end of the ventilation pipe is provided with an air outlet, the upper end is provided with an air inlet, and the air inlet is connected to the air outlet end of the air blowing mechanism.
2. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolysis cell according to claim 1 is characterized in that: The air blowing mechanism comprises an air compressor, a control solenoid valve and a main air duct, wherein the control solenoid valve is installed between the main air duct and the air compressor, and the air outlet end of the main air duct is connected to the air inlet of the ventilation duct.
3. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolysis cell according to claim 1 is characterized in that: The diameter of the air outlet is smaller than the diameter of the ventilation pipe, the inlet end of the air outlet is connected to the ventilation pipe, the outlet end extends in a direction away from the anode lifting mechanism, and a plurality of air outlets are arranged side by side with intervals between each air outlet.
4. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolytic cell according to claim 1 is characterized in that: At least part of the ventilation pipe is a telescopic structure, and the telescopic direction of the ventilation pipe is parallel to the lifting direction of the anode lifting mechanism, and the upper end side wall of the ventilation pipe is connected to the overhead crane beam.
5. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolysis cell according to claim 4 is characterized in that: The telescopic structure includes a telescopic part of a ventilating pipe made of rubber material, or a bellows-type telescopic structure, or a telescopic joint-type telescopic structure, or a spiral-type telescopic structure, wherein: The bellows-type telescopic structure comprises a tubular structure having continuous wave crests and wave troughs; The telescopic structure of the telescopic section comprises a plurality of telescopic segments, wherein the segments comprise inner and outer sleeves relatively nested in the axial direction, and a stuffing box is used to seal the inner and outer sleeves; The spiral telescopic structure comprises a spiral elastic structure arranged in the wall of the elastic ventilation pipe.
6. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolysis cell according to claim 1 is characterized in that: Also includes: A spring component, one end of which is fixedly connected to the overhead travelling crane beam, and the other end of which is fixedly connected to the outer wall of the ventilation pipe.
7. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolysis cell according to claim 6 is characterized in that: The spring element is sleeved on the outside of the ventilation pipe.
8. The automatic soot blowing device for the overhead crane on the upper part of the aluminum electrolysis cell according to claim 1 is characterized in that: The outer wall of the anode lifting mechanism is provided with a fixing frame, and the fixing frame is fixedly connected to the lower end side wall of the ventilation pipe.