Steel wire rope lubricating mechanism for portal crane
By using a pulley set with adjustable height and a rotating oil brush in the gantry crane, the problem of uneven application of wire rope lubricant is solved, and the uniform application of lubricant and the extension of the service life of wire rope is achieved.
Patent Information
- Application Number
- CN202421299595.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-07
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-06-07
AI Technical Summary
When existing equipment applies lubricant to the wire rope, the degree of fit with the wire rope is low, resulting in uneven application and affecting the service life of the wire rope.
The pulley set with adjustable height and the oil brush that rotates oppositely is used to adjust the track of the wire rope and the application of lubricant, so that the application of lubricant is more even.
By adjusting the coordination between the pulley set and the oil brush, the uniform application of lubricant on the wire rope is achieved, extending the service life of the wire rope.
Smart Images

Figure CN222559759U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel wire rope lubrication, in particular to a steel wire rope lubrication mechanism for a gantry crane. Background Art
[0002] Wire rope is the traction rope used by cranes to lift heavy objects. Wire rope is a spiral bundle of steel wires twisted together according to certain rules. When the crane lifts heavy objects, the wire rope is subjected to tensile stress, and the compressive stress will squeeze out some grease. After a period of use, sludge will form on the surface of the wire rope, and at the same time, some wear debris produced by the wear of the wire rope will adhere to it, causing the wire rope to rust and aggravate the wear of the wire rope.
[0003] In order to extend the service life of the wire rope, it is necessary to apply lubricant to the wire rope regularly. When the existing equipment applies lubricant to the wire rope, the degree of contact with the wire rope is low, which will cause uneven application. Therefore, how to overcome the above-mentioned technical problems and defects has become a key issue that needs to be solved. Summary of the invention
[0004] The purpose of the invention of the utility model is to overcome the defects described in the background technology, thereby realizing a wire rope lubrication mechanism for a gantry crane, which utilizes an adjustable pulley block to adjust the height of the front end of the wire rope relative to the guide sleeve to facilitate scraping off dust on the wire rope, and utilizes oppositely rotating oil brushes to cooperate with the guide sleeve at the rear end of the wire rope to make the lubricant more evenly applied.
[0005] To achieve the above-mentioned invention object, the technical solution of the utility model is: a wire rope lubrication mechanism for a gantry crane, including a pulley block and an oiling unit, the pulley block and the oiling unit are both arranged on a base plate, one end of the pulley block is hinged on the bracket, and the other end is connected to the base plate through an adjusting assembly, the oiling unit includes an oil tank, an oil brush and a driving assembly, a guide sleeve for the wire rope is arranged on the side wall of the oil tank, the oil brush is arranged on both sides of the wire rope and in contact with the wire rope, the lower part of the oil brush is immersed in the liquid in the oil tank, and the oil brush is powered by the driving assembly.
[0006] Furthermore, the bracket is fixedly connected to the end of the base, and the adjustment assembly includes a sleeve, a screw and an adjustment motor. The upper end of the sleeve is hinged to the connecting frame fixed on the pulley block, the screw is threadedly connected to the lower part of the sleeve, and the screw is powered by the adjustment motor.
[0007] Furthermore, the diameter of the guide sleeve is larger than the diameter of the wire rope, a soft pad is installed on the guide sleeve away from the pulley block, and a cleaning cotton ring is arranged inside the soft pad.
[0008] Furthermore, the driving assembly includes a driving motor and a gear set, the gear set includes two mutually meshing first gears and second gears, the oil brush is a soft-bristle brush and its side contacts the upper part and the side of the wire rope, the oil brush is mounted on a rotating shaft, and a first pulley and a second pulley are respectively provided at the ends of the two rotating shafts.
[0009] Furthermore, the first pulley and the second pulley are connected to the third pulley and the fourth pulley through the first belt and the second belt respectively, the third pulley is coaxial with the first gear and driven by the driving motor, and the fourth pulley is coaxial with the second gear.
[0010] The beneficial effects of the steel wire rope lubrication mechanism for gantry crane of the utility model are as follows:
[0011] The utility model discloses a wire rope lubrication mechanism for a gantry crane, which adopts a pulley block with adjustable height, which can not only guide the trajectory of the wire rope, but also adjust the height of the wire rope, and cooperate with the guide sleeve at the front end to scrape off the dust attached to the wire rope; two sets of oil brushes rotating in opposite directions are used to pick up the lubricating liquid in the oil tank, and apply the lubricating liquid to the wire rope from both sides, so that the wire rope is fully coated with the lubricating liquid, and then the cleaning cotton ring on the inner side of the guide sleeve at the rear end is used to scrape off the excess lubricating liquid on the wire rope, so that the lubricating liquid on the wire rope is more evenly applied. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a structural schematic diagram of a steel wire rope lubrication mechanism for a gantry crane of the utility model;
[0013] In the figure: 1-base plate, 2-bracket, 3-pulley block, 4-pulley frame, 5-connecting frame, 6-sleeve, 7-screw, 8-adjusting motor, 9-oil tank, 10-lubricating liquid, 11-oil brush, 12-first pulley, 13-second pulley, 14-third pulley, 15-fourth pulley, 16-first belt, 17-second belt, 18-first gear, 19-second gear, 20-wire rope. DETAILED DESCRIPTION
[0014] The following is a more detailed description of the steel wire rope lubrication mechanism for a gantry crane of the utility model in conjunction with the accompanying drawings and through specific implementation methods.
[0015] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0016] See also Figure 1 The present embodiment is a wire rope lubrication mechanism for a gantry crane. The cleaning device uses a cleaning nozzle and a drying nozzle to rinse and dry the casting respectively. The wire rope lubrication mechanism uses an adjustable pulley block to adjust the height of the front end of the wire rope relative to the guide sleeve to facilitate scraping off dust on the wire rope. The oil brushes that rotate in opposite directions cooperate with the guide sleeve at the rear end of the wire rope to make the lubricant more evenly applied. It mainly includes a pulley block 3 and an oiling unit, and the pulley block 3 and the oiling unit are both arranged on the base plate 1.
[0017] One end of the pulley block 3 is hinged on the bracket 2, and the bracket 2 is fixedly connected to the end of the base 1. The other end is connected to the base plate 1 through an adjustment component. The adjustment component includes a sleeve 6, a screw 7 and an adjustment motor 8. The upper end of the sleeve 6 is hinged to the connecting frame 5 fixed on the pulley block 3, and the screw 7 is threadedly connected to the lower part of the sleeve 6. The screw 7 is powered by the adjustment motor 8. The lower end of the adjustment motor 8 is hinged on the base plate 1 to adjust the inclination angle of the pulley block.
[0018] The oiling unit includes an oil tank 9, an oil brush 11 and a driving assembly. A guide sleeve for the wire rope 20 is arranged on the side wall of the oil tank 9. The diameter of the guide sleeve is larger than the diameter of the wire rope 20. A soft pad is installed on the guide sleeve away from the pulley block 3. A cleaning cotton ring is arranged on the inner side of the soft pad to scrape off excess lubricating liquid on the wire rope. The oil brush 11 is arranged on both sides of the wire rope 20 and contacts the wire rope 20. The lower part of the oil brush 11 is immersed in the lubricating liquid 10 in the oil tank 9. The oil brush 11 is powered by the driving assembly.
[0019] The driving assembly includes a driving motor and a gear set, the gear set includes two mutually meshing first gears 18 and second gears 19, the oil brush 11 is a soft-bristle brush and its side contacts the upper part and the side of the wire rope 20, the oil brush 11 is installed on the rotating shaft, and the first pulley 12 and the second pulley 13 are respectively provided at the ends of the two rotating shafts, the first pulley 12 and the second pulley 13 are respectively connected to the third pulley 14 and the fourth pulley 15 through the first belt 16 and the second belt 17, the third pulley 14 is coaxial with the first gear 18 and is driven by the driving motor, and the fourth pulley 15 is coaxial with the second gear 19.
[0020] When in use, the wire rope passes around the pulley block and then passes through the front and rear guide sleeves in turn. At this time, the wire rope has not come into contact with the lubricating liquid in the oil tank. First, adjust the inclination angle of the pulley block using the adjusting motor according to the actual situation, start the driving motor, and drive the two sets of oil brushes to rotate from both sides to the middle to fully brush the lubricating liquid on the wire rope. The front guide sleeve is used to scrape off the dust attached to the wire rope, and the rear guide sleeve is used to scrape off the excess lubricating liquid on the wire rope, so that the lubricating liquid on the wire rope is applied more evenly.
[0021] Unless otherwise defined, the technical or scientific terms used herein shall have the common meanings understood by persons with ordinary skills in the field to which the present invention belongs. "Include" or "comprising" and similar words mean that the elements or objects appearing before the word include the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connect" or "connected" and similar words are not limited to physical or mechanical connections, whether direct or indirect.
[0022] The exemplary implementation of the present invention is described in detail above with reference to the preferred embodiments. However, it can be understood by those skilled in the art that, without departing from the concept of the present invention, various modifications and variations can be made to the above-mentioned specific embodiments, and various combinations of the various technical features and structures proposed in the present invention can be made without exceeding the protection scope of the present invention.
Claims
1. A wire rope lubrication mechanism for a gantry crane, comprising a pulley block and an oiling unit, wherein the pulley block and the oiling unit are both arranged on a bottom plate, and characterized in that: One end of the pulley block is hinged on the bracket, and the other end is connected to the base plate through an adjusting component. The oiling unit includes an oil tank, an oil brush and a driving component. A guide sleeve for the wire rope is provided on the side wall of the oil tank. The oil brush is arranged on both sides of the wire rope and is in contact with the wire rope. The lower part of the oil brush is immersed in the liquid in the oil tank, and the oil brush is powered by the driving component.
2. The wire rope lubrication mechanism for a gantry crane according to claim 1, characterized in that: The bracket is fixedly connected to the end of the base, and the adjustment component includes a sleeve, a screw and an adjustment motor. The upper end of the sleeve is hinged to the connecting frame fixed on the pulley block, the screw is threadedly connected to the lower part of the sleeve, and the screw is powered by the adjustment motor.
3. The wire rope lubrication mechanism for a gantry crane according to claim 1, characterized in that: The diameter of the guide sleeve is larger than the diameter of the steel wire rope, and a soft pad is installed on the guide sleeve away from the pulley block, and a cleaning cotton ring is arranged inside the soft pad.
4. The wire rope lubrication mechanism for a gantry crane according to claim 1, characterized in that: The driving assembly includes a driving motor and a gear set, the gear set includes two mutually meshing first gears and a second gear, the oil brush is a soft-bristle brush and its side contacts the upper part and the side of the wire rope, the oil brush is installed on the rotating shaft, and the first pulley and the second pulley are respectively provided at the ends of the two rotating shafts.
5. The wire rope lubrication mechanism for a gantry crane according to claim 4, characterized in that: The first pulley and the second pulley are connected to the third pulley and the fourth pulley through the first belt and the second belt respectively. The third pulley is coaxial with the first gear and driven by the driving motor. The fourth pulley is coaxial with the second gear.