An automatic zirconium powder painting machine for uniform painting

By combining the sensing mechanism and the material storage mechanism, a zirconium powder paste is formed and the coating time is extended and the coating components are increased. This solves the problems of zirconium powder dispersion, waste and unevenness, achieves uniform coating and automatic cleaning, and improves the adhesion of zirconium powder.

CN117680330BActive Publication Date: 2026-04-17WUXI SPINEL MAGNETICS
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
WUXI SPINEL MAGNETICS
Filing Date
2023-12-11
Publication Date
2026-04-17

AI Technical Summary

Technical Problem

Most existing zirconium powder coating machines add zirconium powder by throwing, which causes the zirconium powder to scatter and fall, wasting resources and affecting the addition effect.

Method used

The system employs a combination of a sensing mechanism, a material storage mechanism, and a drip pipe. Water supply is controlled by a sensor switch to form a zirconium powder paste coating. The coating time is extended and the number of coating components is increased by rotating the brush. Combined with a driven post-treatment mechanism, automatic cleaning and accelerated drying are achieved.

Benefits of technology

It effectively avoids zirconium powder scattering and waste, ensures uniform coating, reduces the trouble of manual cleaning, and improves the adhesion of zirconium powder.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a kind of automatic zirconium powder coating machines of uniform brushing, including driving wheel and reduction motor, the driving wheel is connected with driving roller by belt drive structure, and driving roller is connected with the output end of reduction motor, the driving wheel and driven wheel are all installed in the inside of rack, the top of conveying belt is provided with induction mechanism.The automatic zirconium powder coating machine of uniform brushing, workpiece moves right in the process of moving and will be contacted with the bottom end of the paddle collision, the paddle will rotate with cylinder as center after being contacted, when its top end rotates and contacts the inductive head on inductive switch, inductive switch will control external water supply equipment to open and water is discharged to sponge roller through drip tube to wet it, control stepper motor to rotate, when stepper motor rotates, it will drive gear disc through rotating frame to push storage rod to rotate, so that it will discharge zirconium powder in zirconium powder box to the inside of material guide hopper, that is, to achieve the purpose of uniform and quantitative discharging, and then it is convenient to guarantee the uniformity of subsequent brushing.
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Description

Technical Field

[0001] This invention relates to the technical field of automatic zirconium powder coating machines for uniform coating, specifically to an automatic zirconium powder coating machine for uniform coating. Background Technology

[0002] For some workpieces (such as ferrites), zirconium powder needs to be applied to the workpieces on the conveyor belt during the production process to prevent the workpiece surface from sticking. Therefore, a zirconium powder machine is required. After searching, it was found that a typical zirconium powder machine in the prior art is a zirconium powder spreading mechanism published in CN209259045U, which relates to the field of powder spreading equipment technology. The key points of its technical solution are: it includes a frame set on the conveyor belt and a powder storage box set above the conveyor belt. The powder storage box has a powder outlet at the bottom and a powder dispensing device at the powder outlet. The key feature is that: a lifting slide rail is set on the frame, and the sliding direction of the lifting slide rail is perpendicular to the conveying direction of the conveyor belt. The powder storage box is slidably set on the lifting slide rail. A positioning platform is slidably set on the lifting slide rail. The powder storage box is fixed on the positioning platform, and a driving component for driving the positioning platform to slide on the lifting slide rail is set between the frame and the powder storage box. Its main feature is that the positioning table is driven by the drive component to slide on the lifting slide rail, and the height between the powder storage box and the conveyor belt is adjusted to adjust the height of the powder outlet, so as to adapt to different workpieces for powdering and achieve the effect of improving applicability.

[0003] In summary, most existing zirconium powder coating machines add zirconium powder to workpieces by scattering, which easily leads to the dispersion and fall of zirconium powder, resulting in waste of zirconium powder resources and affecting the addition effect. To address these issues, existing equipment needs to be improved. Summary of the Invention

[0004] The purpose of this invention is to provide an automatic zirconium powder coating machine for uniform application, in order to solve the problem mentioned in the background art that most existing zirconium powder coating machines add zirconium powder to the workpiece by throwing, which easily leads to the phenomenon of zirconium powder being scattered and falling off, resulting in waste of zirconium powder resources and affecting the addition effect of zirconium powder.

[0005] To achieve the above objectives, the present invention provides the following technical solution: an automatic zirconium powder coating machine for uniform coating, comprising a drive wheel and a reduction motor.

[0006] The drive wheel is connected to the drive roller via a belt drive structure, and the drive roller is connected to the output end of the reduction motor. Both the drive wheel and the driven wheel are installed inside the frame, and the drive wheel is connected to the driven wheel via a conveyor belt. A sensing mechanism is provided above the conveyor belt and is connected to the frame. A bracket is provided on one side of the sensing mechanism, and an aluminum profile is provided on the other side of the bracket. A storage mechanism is connected to the top of the bracket. The storage mechanism is located above the sponge roller, and the sponge roller is connected to the roller frame. A drip pipe is provided on one side of the sponge roller and is connected to an external water supply device. A movable brush is provided below the drip pipe and is engaged with a mounting bracket. The mounting bracket is connected to one end of a reciprocating rod, and the reciprocating rod is connected to a turntable. The turntable is connected to the output end of the first DC motor. Both the first DC motor and the second DC motor are mounted on the bracket, and the output end of the second DC motor is connected to one end of the roller frame.

[0007] The reduction motor is located on one side of the storage mechanism, and the output end of the reduction motor is connected to the chuck. The reduction motor is also mounted on a mounting frame, which is mounted on the machine frame and has a driven post-processing mechanism.

[0008] Preferably, the conveyor belt is symmetrically provided with limit plates, and the limit plates are all connected to the adjusting rods, while the adjusting rods are rotatably connected to the frame.

[0009] Preferably, the sensing mechanism includes a support frame, a cylinder, a sensor switch, a sensor head, and a lever. The bottom of the support frame is connected to the frame, the cylinder is connected through the support frame, and the sensor switch is provided above the cylinder. One end of the sensor switch is connected to the sensor head, and the sensor head is in contact with the lever.

[0010] Preferably, the paddle is positioned above the conveyor belt and is rotatably connected to the cylinder.

[0011] Preferably, the storage mechanism includes a zirconium powder box, a stepper motor, a fixed frame, a rotating frame, a geared disc, a storage rod, and a feeding hopper. The fixed frame is connected to the top of the zirconium powder box, and a stepper motor is installed on the fixed frame. The output end of the stepper motor is connected to the rotating frame, and the bottom end of the rotating frame is connected to the geared disc. A storage rod is provided on one side of the geared disc, and the storage rod is connected through the bottom of the zirconium powder box. A feeding hopper is provided below the storage rod.

[0012] Preferably, the toothed disc is engaged with the storage rod, and the storage rod is rotatably connected to the bottom of the zirconium powder box, while the zirconium powder box is connected to the feed hopper.

[0013] Preferably, the feed hopper is inclined and positioned above the sponge roller.

[0014] Preferably, the chucks are provided in two sets, and the chucks are connected by a belt drive structure.

[0015] Preferably, the driven post-processing mechanism includes a first rotating rod, a cleaning brush, a second rotating rod, a support plate, a first rotating drum, a hanging plate, a second rotating drum, and a fan blade assembly. The first rotating rod is connected to the second rotating rod via a belt drive structure. The cleaning brush is connected to the top of both the first and second rotating rods and contacts the conveyor belt. Both the first and second rotating rods are connected to the support plate on the inner wall of the mounting frame. The first rotating drum is connected to the rear wall of the support plate and is connected to both the second rotating rod and the second rotating drum via a belt drive structure. The first rotating drum is also connected to a chuck on one side via a gear drive structure. Both the second and first rotating drums are rotatably connected to the hanging plate. A fan blade assembly is connected to the second rotating drum. The fan blade assembly is located on the side of the rotating brush and is positioned above the conveyor belt.

[0016] The method of using the automatic zirconium powder coating machine for uniform coating includes the following steps:

[0017] S1: The geared motor drives the drive roller to rotate, and the drive roller will drive the drive wheel to rotate through the belt transmission structure. The drive wheel drives the driven wheel to rotate together through the conveyor belt, so that the conveyor belt moves the workpiece from left to right.

[0018] S2: During the process of moving the workpiece to the right, it will come into contact with the bottom end of the lever. After being contacted, the bottom end of the lever will rotate. During the rotation, when the top end of the lever comes into contact with the sensing head on the inductive switch, the inductive switch will receive the impact signal and start the external water supply device to drain water onto the sponge roller through the drip pipe to moisten it. At the same time, the inductive switch will start the stepper motor, the second DC motor and the first DC motor simultaneously.

[0019] S3: The stepper motor will drive the gear plate through the rotating frame to push the storage rod to rotate inside the zirconium powder box, so that the storage rod discharges the zirconium powder in the zirconium powder box into the inside of the feed hopper, and then guides it to the sponge roller through the inclined feed hopper. At the same time, since the sponge roller is wetted with water, the zirconium powder will form a paste after falling onto the sponge roller.

[0020] S4: The second DC motor drives the sponge roller to rotate and apply zirconium powder paste to the upper surface of the workpiece that has moved below it. At the same time, the turntable starts to rotate under the drive of the first DC motor, so that the reciprocating rod pushes the moving brush back and forth during the rotation of the turntable. Thus, while the moving brush guides water to the sponge roller, the zirconium powder on the sponge roller is evenly applied by reciprocating movement.

[0021] S5: After being coated by the sponge roller, the workpiece will continue to move to the right under the conveyor belt. At the same time, the reduction motor drives the chuck to rotate. With the cooperation of the belt drive structure, the chuck will drive two sets of rotating brushes to rotate synchronously. The two sets of rotating brushes will successively coat the anti-zirconia powder paste on the top of the workpiece below, so that it is evenly distributed on the workpiece.

[0022] S6: The first rotating drum will rotate with the chuck under the cooperation of the gear transmission structure. At the same time, the first rotating drum will drive the first rotating rod, the second rotating rod and the second rotating drum to rotate together through the belt transmission structure. When the first rotating rod and the second rotating rod rotate, the cleaning brush on their top will rotate to clean the conveyor belt at the bottom of the frame. When the second rotating drum rotates, the fan blade assembly at the bottom will rotate to exhaust air to the workpiece passing over it, thereby facilitating the drying speed of the zircon paste on its top. After being dried by exhaust air, the workpiece will be automatically unloaded by the conveyor belt.

[0023] Compared with the prior art, the beneficial effects of the present invention are: the automatic zirconium powder coating machine that uniformly coats zirconium powder,

[0024] (1) This invention effectively solves the problem that most existing zirconium powder coating machines add zirconium powder to workpieces by throwing, which easily leads to the dispersion and fall of zirconium powder, resulting in waste of zirconium powder resources and affecting the addition effect. The geared motor drives the drive roller to rotate the drive wheel, and the drive wheel will drive the driven wheel to rotate synchronously through the conveyor belt. This causes the conveyor belt to move the workpiece from left to right. During the rightward movement of the workpiece, it will contact and collide with the bottom of the paddle. After being contacted, the paddle will rotate around the cylinder. When its top rotates and contacts the sensing head on the induction switch, the induction switch will control the external water supply equipment to start, and water will be discharged to the sponge roller through the drip pipe to wet it. The stepper motor is controlled to rotate. When the stepper motor rotates, it drives the gear plate through the rotating frame to rotate the storage rod, which discharges the zirconium powder in the zirconium powder box into the hopper, thus achieving uniform and quantitative feeding. This facilitates the uniformity of subsequent coating. The zirconium powder entering the hopper will fall onto the wet sponge roller to form a paste. At the same time, the sponge roller, driven by the second DC motor, will rotate and roll over the top of the product, thus coating the top of the product with a layer of zirconium powder. Compared with the traditional scattering method, this effectively avoids the waste of zirconium powder due to scattering. In addition, the turntable will rotate under the drive of the first DC motor, and the reciprocating rod connected to the turntable will push the moving brush to move during its rotation. This allows water to be diverted to the sponge roller while the zirconium powder on the sponge roller is evenly applied, thus ensuring the uniformity of the coating.

[0025] (2) The present invention can effectively solve the problem that the existing zirconium powder coating machine only has one coating process by using a geared motor, chuck and rotating brush. As a result, the coating process is prone to unevenness due to the short contact time between the coating mechanism and the workpiece. The geared motor drives the chuck to rotate, and the chuck will drive two sets of rotating brushes to rotate synchronously under the cooperation of the belt drive structure. The two sets of rotating brushes will successively rotate and coat the workpiece with zirconium powder on the top below it. That is, by extending the contact time between the coating component and the workpiece and increasing the number of coating components, the uniformity of zirconium powder coating can be further guaranteed.

[0026] (3) The present invention can effectively solve the problem that zirconium powder contaminates the conveyor belt during the brushing process of the existing zirconium powder coating machine by using the combination of the driven post-processing mechanism and the mounting frame. The first drum in the driven post-processing mechanism will rotate together with the chuck on the top of the rotating brush under the cooperation of the gear transmission structure. At the same time, the first drum will drive the first rotating rod, the second rotating rod and the second drum to rotate synchronously under the cooperation of the belt transmission structure. When the first rotating rod and the second rotating rod rotate, the cleaning brush on the top of them will rotate to clean the conveyor belt, thereby achieving the purpose of automatic cleaning, which is more convenient and faster than manual cleaning. When the second drum rotates, the fan blade assembly at the bottom of it will rotate to exhaust air to the workpiece passing over it, thereby facilitating the drying speed of the zircon paste on the top of it. Moisture adheres to the workpiece, thereby improving the adhesion of zirconium powder and enriching the functionality of the device. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the main structure of the present invention;

[0028] Figure 2 This is a schematic diagram of the three-dimensional main view structure of the present invention;

[0029] Figure 3 This is a schematic diagram of the three-dimensional rear view structure of the present invention;

[0030] Figure 4 For the present invention Figure 2 Enlarged structural diagram at point A in the middle;

[0031] Figure 5 For the present invention Figure 3 Enlarged structural diagram at point B;

[0032] Figure 6 This is a top view of the structure of the present invention.

[0033] In the diagram: 1. Drive wheel; 2. Drive roller; 3. Gear motor; 4. Conveyor belt; 5. Driven wheel; 6. Adjusting rod; 7. Limiting plate; 8. Sensing mechanism; 801. Support frame; 802. Cylinder; 803. Inductive switch; 804. Sensing head; 805. Paddle; 9. Aluminum profile; 10. Bracket; 11. Storage mechanism; 1101. Zirconium powder box; 1102. Stepper motor; 1103. Fixed frame; 1104. Rotating frame; 1105. Gear plate; 1106. Storage rod; 1107. Feed hopper; 12. Sponge roller; 13. Roller frame; 14. Drip pipe; 15. Moving brush; 16. Card holder; 17. Reciprocating rod; 18. Turntable; 19. First DC motor; 20. Second DC motor; 21. Gear motor; 22. Chuck; 23. Rotating brush; 24. Mounting bracket; 25. Driven after-processing mechanism; 2501. First rotating rod; 2502. Cleaning brush; 2503. Second rotating rod; 2504. Bearing plate; 2505. First rotating drum; 2506. Hanging plate; 2507. Second rotating drum; 2508. Fan blade assembly; 26. Frame. Detailed Implementation

[0034] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0035] Please see Figure 1-6 This invention provides a technical solution: an automatic zirconium powder coating machine for uniform coating, Example 1.

[0036] like Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 6 As shown, the drive wheel 1 is connected to the drive roller 2 via a belt drive structure, and the drive roller 2 is connected to the output end of the geared motor 3. Both the drive wheel 1 and the driven wheel 5 are installed inside the frame 26, and the drive wheel 1 is connected to the driven wheel 5 via the conveyor belt 4. A sensing mechanism 8 is provided above the conveyor belt 4, and the sensing mechanism 8 is connected to the frame 26.

[0037] In a further embodiment, limit plates 7 are symmetrically arranged on the conveyor belt 4, and the limit plates 7 are all connected to the adjusting rods 6. At the same time, the adjusting rods 6 are rotatably connected to the frame 26. The operator can rotate the adjusting rods 6 to move the limit plates 7 in the same direction inward or outward, that is, to adjust the distance between the limit plates 7, so as to facilitate the use of two sets of limit plates 7 to guide and correct the workpieces conveyed on the conveyor belt 4.

[0038] In a further embodiment, the sensing mechanism 8 includes a support frame 801, a cylinder 802, a sensing switch 803, a sensing head 804, and a lever 805. The bottom of the support frame 801 is connected to the frame 26. The cylinder 802 is connected through the support frame 801. The sensing switch 803 is provided above the cylinder 802. One end of the sensing switch 803 is connected to the sensing head 804, and the sensing head 804 is in contact with the lever 805.

[0039] In a further embodiment, the paddle 805 is disposed above the conveyor belt 4 and is rotatably connected to the cylinder 802.

[0040] like Figure 1 , Figure 2 , Figure 3 , Figure 5 and Figure 6 As shown, a bracket 10 is provided on one side of the sensing mechanism 8, and an aluminum profile 9 is provided on the other side of the bracket 10. At the same time, a storage mechanism 11 is connected to the top of the bracket 10. The storage mechanism 11 is located above the sponge roller 12, and the sponge roller 12 is connected to the roller frame 13. A drip pipe 14 is provided on one side of the sponge roller 12, and the drip pipe 14 is connected to an external water supply device. A movable brush 15 is provided below the drip pipe 14, and the movable brush 15 is engaged with the card seat 16. The card seat 16 is connected to one end of the reciprocating rod 17, and the reciprocating rod 17 is connected to the turntable 18. At the same time, the turntable 18 is connected to the output end of the first DC motor 19. The first DC motor 19 and the second DC motor 20 are both mounted on the bracket 10, and the output end of the second DC motor 20 is connected to one end of the roller frame 13.

[0041] In a further embodiment, the storage mechanism 11 includes a zirconium powder box 1101, a stepper motor 1102, a fixed frame 1103, a rotating frame 1104, a geared disc 1105, a storage rod 1106, and a feeding hopper 1107. The top of the zirconium powder box 1101 is connected to the fixed frame 1103, and the stepper motor 1102 is mounted on the fixed frame 1103. The output end of the stepper motor 1102 is connected to the rotating frame 1104, and the bottom end of the rotating frame 1104 is connected to the geared disc 1105. Meanwhile, a storage rod 1106 is provided on one side of the geared disc 1105. The storage rod 1106 is connected through the bottom of the zirconium powder box 1101, and a feeding hopper 1107 is provided below the storage rod 1106.

[0042] In a further embodiment, the toothed disc 1105 is meshed with the storage rod 1106, and the storage rod 1106 is rotatably connected to the bottom of the zirconium powder box 1101. At the same time, the zirconium powder box 1101 is connected to the feed hopper 1107. The storage rod 1106 moves up and down during rotation, that is, the up and down movement of the storage rod 1106 can be controlled by controlling the rotation direction of the stepper motor 1102.

[0043] In a further embodiment, the feed hopper 1107 is inclined and is positioned above the sponge roller 12.

[0044] The reduction motor 21 is located on one side of the storage mechanism 11, and the output end of the reduction motor 21 is connected to the chuck 22. The reduction motor 21 is mounted on the mounting frame 24, which is mounted on the frame 26. The mounting frame 24 is equipped with a driven post-processing mechanism 25.

[0045] In a further embodiment, two sets of chucks 22 are provided, and the chucks 22 are connected to each other by a belt drive structure.

[0046] Specifically, in the actual working process, the reduction motor 3 will drive the drive roller 2 to rotate. The drive roller 2 will drive the drive wheel 1 to rotate through the belt transmission structure. The drive wheel 1 will drive the driven wheel 5 to rotate together through the conveyor belt 4, so that the conveyor belt 4 will drive the workpiece to move from left to right. During the rightward movement of the workpiece, it will contact and collide with the bottom end of the paddle 805. After being contacted, the bottom end of the paddle 805 will rotate. During the rotation, when the top end of the paddle 805 contacts the sensing head 804 on the inductive switch 803, the inductive switch 803 will start the external water supply device through the drip pipe 14 to drain water onto the sponge roller 12 to moisten it. At the same time, the inductive switch 803 will simultaneously start the stepper motor 1102, the second DC motor 20 and the first DC motor 19.

[0047] Stepper motor 1102 drives gear plate 1105 through rotating frame 1104 to push storage rod 1106 to rotate inside zirconium powder box 1101. Storage rod 1106 discharges zirconium powder in zirconium powder box 1101 into the inside of feed hopper 1107 and guides it to sponge roller 12 through inclined feed hopper 1107. At the same time, since sponge roller 12 is wetted with water, zirconium powder will form a paste after falling onto sponge roller 12. Then, sponge roller 12 will rotate under the drive of second DC motor 20 to brush zirconium powder paste onto the surface of workpiece that has moved below it. At the same time, turntable 18 starts to rotate under the drive of first DC motor 19. During the rotation of turntable 18, reciprocating rod 17 will push moving brush 15 to move back and forth. Thus, while moving brush 15 guides water to sponge roller 12, zirconium powder on sponge roller 12 is evenly spread.

[0048] After being coated by the sponge roller 12, the workpiece will continue to move to the right under the conveyor belt 4. At the same time, the reduction motor 21 drives the chuck 22 to rotate. With the cooperation of the belt drive structure, the chuck 22 will drive two sets of rotating brushes 23 to rotate synchronously. The two sets of rotating brushes 23 will successively coat the top of the workpiece below with anti-zirconia powder paste, so that it is evenly distributed on the workpiece. After being coated, the workpiece will be automatically unloaded under the conveyor belt 4.

[0049] Example 2

[0050] This embodiment is a further description of the above embodiments. It should be understood that this embodiment includes all the aforementioned technical features and is further described in detail.

[0051] like Figure 1 and Figure 6 As shown, in a further embodiment, the driven post-processing mechanism 25 includes a first rotating rod 2501, a cleaning brush 2502, a second rotating rod 2503, a support plate 2504, a first rotating drum 2505, a hanging plate 2506, a second rotating drum 2507, and a fan blade assembly 2508. The first rotating rod 2501 is connected to the second rotating rod 2503 via a belt drive structure. The cleaning brush 2502 is connected to the top of the first rotating rod 2501 and the second rotating rod 2503, and the cleaning brush 2502 contacts the conveyor belt 4. Meanwhile, the first rotating rod 2501... Both the second rotating rod 2503 and the first rotating cylinder 2505 are connected to the bearing plate 2504 on the inner wall of the mounting bracket 24. The first rotating cylinder 2505 is connected to the rear wall of the bearing plate 2504 and is connected to the second rotating rod 2503 and the second rotating cylinder 2507 respectively through a belt drive structure. At the same time, the first rotating cylinder 2505 is connected to the chuck 22 on one side through a gear drive structure. The second rotating cylinder 2507 and the first rotating cylinder 2505 are rotatably connected to the hanging plate 2506, and the fan blade assembly 2508 is connected to the second rotating cylinder 2507.

[0052] In a further embodiment, the fan blade assembly 2508 is disposed on one side of the rotating brush 23 and is disposed above the conveyor belt 4.

[0053] Specifically, the first rotating drum 2505 will rotate with the chuck 22 in cooperation with the gear transmission structure. The first rotating drum 2505 will drive the first rotating rod 2501, the second rotating rod 2503 and the second rotating drum 2507 to rotate together through the belt transmission structure. When the first rotating rod 2501 and the second rotating rod 2503 rotate, the cleaning brush 2502 on their tops will rotate to clean the conveyor belt 4 at the bottom of the frame 26. When the second rotating drum 2507 rotates, the fan blade assembly 2508 at its bottom will rotate to exhaust air to the workpiece passing over it, thereby facilitating the drying speed of the zircon paste on its top.

[0054] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. An automatic zirconium powder coating machine for uniform application, comprising a drive wheel (1) and a reduction motor (21), characterized in that: The drive wheel (1) is connected to the drive roller (2) via a belt drive structure, and the drive roller (2) is connected to the output end of the geared motor (3). The drive wheel (1) and the driven wheel (5) are both installed inside the frame (26), and the drive wheel (1) is connected to the driven wheel (5) via a conveyor belt (4). A sensing mechanism (8) is provided above the conveyor belt (4), and the sensing mechanism (8) is connected to the frame (26). A bracket (10) is provided on one side of the sensing mechanism (8), and an aluminum profile (9) is provided on the other side of the bracket (10). At the same time, a storage mechanism (11) is connected to the top of the bracket (10). The storage mechanism (11) is located above the sponge roller (12), and the sponge... The roller (12) is connected to the roller frame (13). A drip pipe (14) is provided on one side of the sponge roller (12), and the drip pipe (14) is connected to an external water supply device. A movable brush (15) is provided below the drip pipe (14), and the movable brush (15) is engaged and connected to the card seat (16). The card seat (16) is connected to one end of the reciprocating rod (17), and the reciprocating rod (17) is connected to the turntable (18). At the same time, the turntable (18) is connected to the output end of the first DC motor (19). The first DC motor (19) and the second DC motor (20) are both mounted on the bracket (10), and the output end of the second DC motor (20) is connected to one end of the roller frame (13). The reduction motor (21) is located on one side of the storage mechanism (11), and the output end of the reduction motor (21) is connected to the chuck (22). The reduction motor (21) is mounted on the mounting frame (24), which is mounted on the frame (26). The mounting frame (24) is provided with a driven post-processing mechanism (25). The driven post-processing mechanism (25) includes a first rotating rod (2501), a cleaning brush (2502), a second rotating rod (2503), a bearing plate (2504), a first rotating drum (2505), a hanging plate (2506), a second rotating drum (2507), and a fan blade assembly (2508). The first rotating rod (2501) is connected to the second rotating rod (2503) through a belt drive structure. The cleaning brush (2502) is connected to the top of the first rotating rod (2501) and the second rotating rod (2503). (2502) is in contact with the conveyor belt (4), and the first rotating rod (2501) and the second rotating rod (2503) are both connected to the bearing plate (2504) on the inner wall of the mounting frame (24). The first rotating drum (2505) is connected to the rear wall of the bearing plate (2504), and the first rotating drum (2505) is connected to the second rotating rod (2503) and the second rotating drum (2507) respectively through the belt drive structure. At the same time, the first rotating drum (2505) is connected to the chuck (22) on one side through the gear drive structure. The second rotating drum (2507) and the first rotating drum (2505) are both rotatably connected to the hanging plate (2506), and the fan blade assembly (2508) is connected to the second rotating drum (2507). The fan blade assembly (2508) is located on one side of the rotating brush (23), and the fan blade assembly (2508) is located above the conveyor belt (4).

2. The automatic zirconium powder coating machine for uniform coating according to claim 1, characterized in that: Limiting plates (7) are symmetrically arranged on the conveyor belt (4), and the limiting plates (7) are all connected to the adjusting rod (6). At the same time, the adjusting rod (6) is rotatably connected to the frame (26).

3. The automatic zirconium powder coating machine for uniform coating according to claim 2, characterized in that: The sensing mechanism (8) includes a support frame (801), a cylinder (802), a sensing switch (803), a sensing head (804), and a lever (805). The bottom of the support frame (801) is connected to the frame (26). The cylinder (802) is connected through the support frame (801), and the sensing switch (803) is provided above the cylinder (802). One end of the sensing switch (803) is connected to the sensing head (804), and the sensing head (804) is in contact with the lever (805).

4. The automatic zirconium powder coating machine for uniform coating according to claim 3, characterized in that: The paddle (805) is positioned above the conveyor belt (4) and is rotatably connected to the cylinder (802).

5. The automatic zirconium powder coating machine for uniform coating according to claim 4, characterized in that: The storage mechanism (11) includes a zirconium powder box (1101), a stepper motor (1102), a fixed frame (1103), a rotating frame (1104), a toothed disc (1105), a storage rod (1106), and a feeding hopper (1107). The top of the zirconium powder box (1101) is connected to the fixed frame (1103), and the fixed frame (1103) is equipped with a stepper motor (1102). The output end of the stepper motor (1102) is connected to the rotating frame (1104), and the bottom end of the rotating frame (1104) is connected to the toothed disc (1105). A storage rod (1106) is provided on one side of the toothed disc (1105). The storage rod (1106) is connected through the bottom of the zirconium powder box (1101), and a feeding hopper (1107) is provided below the storage rod (1106).

6. The automatic zirconium powder coating machine for uniform coating according to claim 5, characterized in that: The toothed disc (1105) is meshed with the storage rod (1106), and the storage rod (1106) is rotatably connected to the bottom of the zirconium powder box (1101), while the zirconium powder box (1101) is connected to the feed hopper (1107).

7. The automatic zirconium powder coating machine for uniform coating according to claim 6, characterized in that: The feed hopper (1107) is inclined and is positioned above the sponge roller (12).

8. The automatic zirconium powder coating machine for uniform coating according to claim 7, characterized in that: The chuck (22) is provided in two sets, and the chucks (22) are connected by a belt drive structure.

9. The automatic zirconium powder coating machine for uniform coating according to claim 8, characterized in that, The method of using the automatic zirconium powder coating machine for uniform coating includes the following steps: S1: The geared motor (3) drives the drive roller (2) to rotate. The drive roller (2) will drive the drive wheel (1) to rotate through the belt transmission structure. The drive wheel (1) drives the driven wheel (5) to rotate together through the conveyor belt (4), so that the conveyor belt (4) drives the workpiece to move from left to right. S2: During the process of moving the workpiece to the right, it will come into contact with the bottom end of the lever (805). After the bottom end of the lever (805) is contacted, it will rotate. During the rotation, when the top end of the lever (805) comes into contact with the sensing head (804) on the inductive switch (803), the inductive switch (803) will turn on the external water supply device when it receives the impact signal and drain water to the sponge roller (12) through the drip pipe (14) to moisten it. At the same time, the inductive switch (803) will start the stepper motor (1102), the second DC motor (20) and the first DC motor (19). S3: The stepper motor (1102) will drive the gear plate (1105) through the rotating frame (1104) to push the storage rod (1106) to rotate inside the zirconium powder box (1101), so that the storage rod (1106) discharges the zirconium powder in the zirconium powder box (1101) into the inside of the feed hopper (1107), and then guides it to the sponge roller (12) through the inclined feed hopper (1107). At the same time, since the sponge roller (12) is wetted with water, the zirconium powder will form a paste after falling onto the sponge roller (12). S4: The second DC motor (20) drives the sponge roller (12) to rotate and apply zirconium powder paste to the upper surface of the workpiece that has moved below it. At the same time, the turntable (18) starts to rotate under the drive of the first DC motor (19), so that the reciprocating rod (17) pushes the moving brush (15) to move back and forth during the rotation of the turntable (18). Thus, while the moving brush (15) guides water to the sponge roller (12), the zirconium powder on the sponge roller (12) is moved back and forth and evenly applied. S5: After being coated by the sponge roller (12), the workpiece will continue to move to the right under the conveying action of the conveyor belt (4). At the same time, the reduction motor (21) drives the chuck (22) to rotate. With the cooperation of the belt drive structure, the chuck (22) will simultaneously drive two sets of rotating brushes (23) to rotate synchronously. The two sets of rotating brushes (23) will successively rotate and coat the zirconium powder paste on the top of the workpiece below it, so that it is evenly distributed on the workpiece. S6: The first rotating drum (2505) will rotate with the chuck (22) under the cooperation of the gear transmission structure. At the same time, the first rotating drum (2505) will drive the first rotating rod (2501), the second rotating rod (2503) and the second rotating drum (2507) to rotate together through the belt transmission structure. When the first rotating rod (2501) and the second rotating rod (2503) rotate, the cleaning brush (2502) on the top of them will rotate to clean the conveyor belt (4) at the bottom of the frame (26). When the second rotating drum (2507) rotates, the fan blade assembly (2508) at the bottom of it will rotate to exhaust air to the workpiece passing under its bottom, so as to speed up the drying speed of the zirconium powder paste on its top. After being dried by exhaust, the workpiece will be automatically unloaded under the conveying action of the conveyor belt (4).

Citation Information

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