Vertical cold-water-free heat exchanger

By designing a vertical cold water heat exchanger, adopting a vertical structure and multi-layer partition design, combined with the automated control of temperature sensors and liquid level sensors, the existing heat exchangers have solved the problem of large area and low-temperature cold water outflow, achieving efficient heat transfer and double optimization of land occupation.

CN222560724UActive Publication Date: 2025-03-04OSKAR NEW MATERIAL TECH RES (JIANGSU) CO LTD
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Patent Information

Application Number
CN202420732367.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-10
Publication Date
2025-03-04
Estimated Expiration
2034-04-10

AI Technical Summary

Technical Problem

The existing shell and tube heat exchangers have a large area and cannot effectively control the heating of low-temperature cold water, causing low-temperature cold water to flow out, affecting the user experience.

Method used

A vertical cold water heat exchanger is designed, adopting a vertical structure and multi-layer partition design, and is automatically controlled through temperature sensors and liquid level sensors to avoid the outflow of cold water in low temperatures.

Benefits of technology

It effectively reduces the floor area, avoids the outflow of cold water from low temperatures, ensures high water temperature in the water outlet cavity, and improves the user experience.

✦ Generated by Eureka AI based on patent content.

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    Figure CN222560724U_ABST
Patent Text Reader

Abstract

The utility model discloses a vertical cold-water-free heat exchanger which comprises a barrel, a controller, a valve, a temperature sensor, a liquid level sensor, a first heat conduction pipe, a second heat conduction pipe, a water inlet pipe connector, a water outlet pipe connector, a hot fluid inlet, a hot fluid outlet, a first cover cap and a second cover cap. The second cover cap is arranged at the top of the barrel, a first blocking plate is arranged at the bottom of an inner hole of the barrel, a second blocking plate is arranged at the top of the inner hole of the barrel, the first heat conduction pipe is vertically arranged in the barrel and communicates with the confluence cavity and the water inlet cavity, and the second heat conduction pipe is vertically arranged in the barrel and communicates with the flow dividing cavity and the water outlet cavity. The temperature sensor and the liquid level sensor are arranged on the second cover and extend downwards into the confluence cavity. According to the vertical cold-water-free heat exchanger, the occupied area is effectively reduced, and low-temperature cold water is prevented from flowing out.
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Description

Technical Field

[0001] The utility model relates to the technical field of heat exchangers, in particular to a vertical heat exchanger without cold water. Background Art

[0002] The heat exchanger can transfer part of the heat of the hot fluid to the cold fluid, which can not only cool the hot fluid, but also make full use of the heat of the hot fluid to heat the cold fluid, killing two birds with one stone and reducing energy consumption. It is widely used in chemical and food fields.

[0003] Shell and tube heat exchangers are low in cost and easy to clean, but they occupy a large area, and ordinary shell and tube heat exchangers cannot perform temperature control. When heating low-temperature cold water, they cannot effectively heat the low-temperature cold water, and cannot avoid the outflow of low-temperature cold water, affecting the user experience. Utility Model Content

[0004] The utility model aims to provide a vertical cold water-free heat exchanger, which reduces the floor space and avoids the outflow of low-temperature cold water.

[0005] To achieve this purpose, the utility model adopts the following technical solutions:

[0006] A vertical non-cold water heat exchanger, comprising: a cylinder, a controller, a valve, a temperature sensor, a liquid level sensor, a first heat conducting pipe, a second heat conducting pipe, a water inlet pipe joint, a water outlet pipe joint, a hot fluid inlet, a hot fluid outlet, a first cover and a second cover, wherein the first cover is arranged at the bottom of the vertically placed cylinder, the second cover is arranged at the top of the cylinder, a first blocking plate is arranged at the bottom of the inner hole of the cylinder, a first partition extending upward to the first blocking plate is arranged at the bottom of the inner cavity of the first cover, so as to form a water inlet cavity and a water outlet cavity isolated from each other on both sides of the first partition, the water inlet pipe joint is arranged on one side of the first cover and is connected to the water inlet cavity, and the water outlet pipe joint is arranged on one side of the first cover and connected with the water outlet cavity, a second blocking plate is arranged on the top of the inner hole of the cylinder, a second baffle is arranged in the second cover which is parallel to the first baffle and contacts with the second blocking plate at the bottom, so as to form a converging cavity and a diverting cavity on both sides of the second baffle, the first heat conducting pipe is vertically arranged in the cylinder and connects the converging cavity with the water inlet cavity, the second heat conducting pipe is vertically arranged in the cylinder and connects the diverting cavity with the water outlet cavity, the valve is arranged on the water inlet pipe joint, the temperature sensor and the liquid level sensor are arranged on the second cover and extend downward into the converging cavity, the valve, the temperature sensor and the liquid level sensor are respectively connected with the controller, and the hot fluid inlet and the hot fluid outlet are respectively arranged on the outside of the cylinder.

[0007] Wherein, a gap is left between the top of the second partition plate and the top of the second cover.

[0008] Wherein, the water inlet cavity is located directly below the confluence cavity.

[0009] Wherein, the water outlet cavity is located directly below the diversion cavity.

[0010] Wherein, the first cover is provided with a first screw connected to the bottom of the cylinder, and the second cover is provided with a second screw connected to the top of the cylinder.

[0011] The first sealing plate is provided with first through holes corresponding to the bottoms of the first heat-conducting pipe and the second heat-conducting pipe, and the bottoms of the first heat-conducting pipe and the second heat-conducting pipe are inserted into the corresponding first through holes and fixed by welding.

[0012] The second sealing plate is provided with second through holes corresponding to the tops of the first heat-conducting pipe and the second heat-conducting pipe one by one, and the tops of the first heat-conducting pipe and the second heat-conducting pipe are inserted into the corresponding second through holes and fixed by welding.

[0013] The beneficial effects of the utility model are as follows: a vertical non-cold water heat exchanger adopts a vertical structure, which effectively reduces the floor space, and detects the water temperature and water level in the confluence chamber through a temperature sensor and a liquid level sensor. When the water temperature in the confluence chamber is lower than the set value, the valve is closed to avoid the continued input of cold water, maintain the water level in the confluence chamber lower than the second partition, and continue to use the hot fluid in the cylinder to heat the cold water in the first heat conducting pipe. When the water temperature in the confluence chamber is higher than the set value, the valve is opened to continue the input of cold water, increase the water level in the confluence chamber, so that the water flow can flow over the top of the second partition and flow into the diversion chamber, and continue to be heated in the process of flowing downward through the second heat conducting pipe, thereby ensuring the high water temperature in the water outlet chamber and completely avoiding the problem of low-temperature cold water outflow. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural schematic diagram of the utility model. DETAILED DESCRIPTION

[0015] Combine the following Figure 1 The technical solution of the utility model is further illustrated by specific embodiments.

[0016] like Figure 1The vertical non-cold water heat exchanger shown includes: a cylinder 1, a controller 21, a valve 9, a temperature sensor 17, a liquid level sensor 16, a first heat conducting pipe 10, a second heat conducting pipe 14, a water inlet pipe joint 8, a water outlet pipe joint 13, a hot fluid inlet 11, a hot fluid outlet 12, a first cover 4 and a second cover 2, wherein the first cover 4 is arranged at the bottom of the vertically placed cylinder 1, and the second cover 2 is arranged at the top of the cylinder 1. In this embodiment, the first cover 4 is provided with a first screw 22 connected to the bottom of the cylinder 1, and the second cover 2 is provided with a second screw 23 connected to the top of the cylinder 1. The structure is stable and disassembly and maintenance are relatively convenient. In addition, the vertical structure is adopted, which effectively reduces the floor space.

[0017] A first plugging plate 6 is provided at the bottom of the inner hole of the cylinder 1, which is welded and sealed, has a stable structure and good anti-seepage effect. A first partition plate 5 extending upward to the first plugging plate 6 is provided at the bottom of the inner cavity of the first cover 4, so as to form a mutually isolated water inlet cavity 7 and a water outlet cavity 20 on both sides of the first partition plate 5. The water inlet pipe joint 8 is provided on one side of the first cover 4 and is connected to the water inlet cavity 7, so that low-temperature cold water can be introduced into the water inlet cavity 7. In this embodiment, the valve 9 is provided on the water inlet pipe joint 8 to control the introduction of low-temperature cold water. The water outlet pipe joint 13 is provided on one side of the first cover 4 and is connected to the water outlet cavity 20 to allow high-temperature water to flow out.

[0018] like Figure 1 As shown, a second plugging plate 19 is provided at the top of the inner hole of the cylinder 1, and the second plugging plate 19 is welded and fixed at the top of the inner hole of the cylinder 1, and has good sealing performance. A second baffle 3 is provided in the second cover 2, which is parallel to the first baffle 5 and the bottom is in contact with the second plugging plate 19, so as to form a confluence chamber 18 and a diversion chamber 15 on both sides of the second baffle 3. The first heat-conducting pipe 10 is vertically arranged in the cylinder 1 and connects the confluence chamber 18 with the water inlet chamber 7. The second heat-conducting pipe 14 is vertically arranged in the cylinder 1 and connects the diversion chamber 15 with the water outlet chamber 20. In this embodiment, the first plugging plate 6 is provided with first through holes corresponding to the bottoms of the first heat-conducting pipe 10 and the second heat-conducting pipe 14. The bottoms of the first heat-conducting pipe 10 and the second heat-conducting pipe 14 are inserted into the corresponding first through holes and fixed by welding, and the structure is stable.

[0019] The second sealing plate 19 is provided with second through holes corresponding to the tops of the first heat conducting tube 10 and the second heat conducting tube 14. The tops of the first heat conducting tube 10 and the second heat conducting tube 14 are inserted into the corresponding second through holes and fixed by welding to prevent leakage. In this embodiment, the water inlet cavity 7 is located directly below the confluence cavity 18, and the water outlet cavity 20 is located directly below the diversion cavity 15, which is conducive to keeping the first heat conducting tube 10 and the second heat conducting tube 14 vertical.

[0020] The hot fluid inlet 11 and the hot fluid outlet 12 are respectively arranged on the outside of the cylinder 1. Hot fluid such as steam or hot oil can be introduced into the cylinder 1 through the hot fluid inlet 11 and discharged through the hot fluid outlet 12. When passing through the first heat conducting pipe 10 and the second heat conducting pipe 14, the heat is transferred to the water flow in the first heat conducting pipe 10 and the second heat conducting pipe 14.

[0021] The temperature sensor 17 and the liquid level sensor 16 are arranged on the second cover 2 and extend downward into the confluence chamber 18 to detect the water temperature and water level in the confluence chamber 18. In this embodiment, the valve 9, the temperature sensor 17 and the liquid level sensor 16 are respectively connected to the controller 21 for automatic control.

[0022] There is a gap between the top of the second partition 3 and the top of the second cover 2, and when the water level in the confluence chamber 18 is higher than the top of the second partition 3, the water can flow into the diversion chamber 15. When the water temperature in the confluence chamber 18 is lower than the set value, the controller 21 closes the valve 9 to prevent the continued input of cold water, maintains the water level in the confluence chamber 18 lower than the second partition 3, and continues to use the hot fluid in the cylinder 1 to heat the cold water in the first heat-conducting pipe 10. When the water temperature in the confluence chamber 18 is higher than the set value, the valve 9 is opened to continue the input of cold water, and the water level in the confluence chamber 18 is raised, so that the water flow can flow over the top of the second partition 3 and flow into the diversion chamber 15, and continue to be heated in the process of flowing downward through the second heat-conducting pipe 14, ensuring the high water temperature in the water outlet chamber 20, and completely avoiding the problem of low-temperature cold water flowing out of the water outlet pipe joint 13.

[0023] The above contents are only preferred embodiments of the present invention. For ordinary technicians in this field, according to the concept of the present invention, there will be changes in the specific implementation methods and application scopes. The contents of this specification should not be understood as limiting the present invention.

Claims

1. A vertical non-cold water heat exchanger, characterized in that: include: A cylinder, a controller, a valve, a temperature sensor, a liquid level sensor, a first heat conducting pipe, a second heat conducting pipe, a water inlet pipe joint, a water outlet pipe joint, a hot fluid inlet, a hot fluid outlet, a first cover and a second cover, wherein the first cover is arranged at the bottom of the vertically placed cylinder, the second cover is arranged at the top of the cylinder, a first blocking plate is arranged at the bottom of the inner hole of the cylinder, a first partition extending upward to the first blocking plate is arranged at the bottom of the inner cavity of the first cover, so as to form a water inlet cavity and a water outlet cavity isolated from each other on both sides of the first partition, the water inlet pipe joint is arranged on one side of the first cover and is connected to the water inlet cavity, and the water outlet pipe joint is arranged on one side of the first cover and is connected to the water outlet cavity The cylinder body is connected, a second sealing plate is arranged on the top of the inner hole of the cylinder body, a second baffle plate which is parallel to the first baffle plate and contacts with the second sealing plate at the bottom is arranged in the second cover, so as to form a confluence chamber and a diversion chamber on both sides of the second baffle plate, the first heat-conducting pipe is vertically arranged in the cylinder body and connects the confluence chamber with the water inlet chamber, the second heat-conducting pipe is vertically arranged in the cylinder body and connects the diversion chamber with the water outlet chamber, the valve is arranged on the water inlet pipe joint, the temperature sensor and the liquid level sensor are arranged on the second cover cover and extend downward into the confluence chamber, the valve, the temperature sensor and the liquid level sensor are respectively connected to the controller, and the hot fluid inlet and the hot fluid outlet are respectively arranged on the outside of the cylinder body.

2. The vertical non-cold water heat exchanger according to claim 1, characterized in that: A gap is left between the top of the second partition plate and the top of the second cover.

3. The vertical non-cold water heat exchanger according to claim 1, characterized in that: The water inlet cavity is located directly below the confluence cavity.

4. The vertical non-cold water heat exchanger according to claim 1, characterized in that: The water outlet cavity is located directly below the diversion cavity.

5. The vertical non-cold water heat exchanger according to claim 1, characterized in that: The first cover is provided with a first screw connected to the bottom of the cylinder, and the second cover is provided with a second screw connected to the top of the cylinder.

6. The vertical non-cold water heat exchanger according to claim 1, characterized in that: The first sealing plate is provided with first through holes corresponding to the bottoms of the first heat-conducting pipe and the second heat-conducting pipe one by one. The bottoms of the first heat-conducting pipe and the second heat-conducting pipe are inserted into the corresponding first through holes and fixed by welding.

7. The vertical non-cold water heat exchanger according to claim 1, characterized in that: The second sealing plate is provided with second through holes corresponding to the tops of the first heat-conducting pipe and the second heat-conducting pipe one by one. The tops of the first heat-conducting pipe and the second heat-conducting pipe are inserted into the corresponding second through holes and fixed by welding.