Enameled wire for direct current motor

By designing an enameled wire structure for DC motors including wire and membrane bodies, the problems of single conductor structure and low insulation in the prior art are solved, and the stability of use and current capacity is achieved, mechanical strength and shock protection capabilities are enhanced, and the storage and service life of wires are extended.

CN222562280UActive Publication Date: 2025-03-04JIANG SU DA TONG JI DIAN YOU XIAN GONG SI
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Patent Information

Application Number
CN202421038340.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-14
Publication Date
2025-03-04
Estimated Expiration
2034-05-14

AI Technical Summary

Technical Problem

The existing enameled wires for DC motors have single conductor structure and low insulation, which affect the quality of use. At the same time, before assembly of the DC motor winding, the surface of the enameled wire lacks a protective film, resulting in faster oxidation and affecting the quality of later use.

Method used

An enameled wire structure including a thread body and a membrane body is designed. The thread body is composed of braided wire, a double-layer insulating paint layer and braided copper wire in a fishbone braid style. The membrane body includes a PVC sleeve and tear indentation, which realizes protection and insulation of the thread body through these components.

Benefits of technology

It improves the use stability, current capacity and conductivity of enameled wire, enhances mechanical strength, improves current leakage and electric shock protection capabilities, and extends the storage time and service life of the wire.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of enameled wires, in particular to an enameled wire for a direct current motor, which comprises a wire body. The film body is arranged on the line body, and the film body comprises a PVC sleeve arranged on the line body in a sleeving mode; and the tearing indentation is arranged on the PVC sleeve. The enameled wire structure with high use stability, good current capacity and high conductivity is provided for the high-power direct-current motor through the assembly composed of the wire body and the film body, the enameled wire can adapt to large power and current intensity through the arrangement of the multiple wires, meanwhile, the used mechanical strength is good, and due to the arrangement of the multiple insulating layers, the service life of the enameled wire is prolonged. The direct current motor enameled wire has better current leakage prevention and electric shock protection capabilities, ensures the use quality of the direct current motor, and can reduce the contact between the enameled wire and external air during storage by arranging the film body and performing sleeving protection on the exterior of the wire body, reduce the oxidation of the wire body, prolong the storage time of the wire body and improve the use quality of the wire body in the later period.
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Description

Technical Field

[0001] The utility model relates to the technical field of enameled wires, in particular to an enameled wire for a DC motor. Background Art

[0002] Enameled wire is widely used in DC motors. Its conductivity and insulation enable the motor to run stably. The coil wound by the enameled wire can generate a stable magnetic field, which interacts with the permanent magnet or armature coil inside the motor to realize the conversion of electrical energy into mechanical energy.

[0003] The existing enameled wire for DC motor has a single conductor structure and low insulation, which affects the quality of the enameled wire. At the same time, before the enameled wire is assembled on the DC motor winding, the enameled wire lacks a protective film on the surface, which will cause the enameled wire to oxidize quickly, affecting the quality of the enameled wire in the later use. Therefore, an enameled wire for DC motor is proposed to provide a group of enameled wire structures with high use stability, good current capacity and high conductivity for high-power DC motors, and the mechanical strength used is good, and it has better ability to prevent current leakage and electric shock protection, thereby ensuring the quality of the DC motor. Utility Model Content

[0004] In view of the problems in the prior art, the utility model provides an enameled wire for a DC motor, which provides a group of enameled wire structures with high stability, good current capacity and high conductivity for high-power DC motors. The enameled wire has good mechanical strength and better ability to prevent current leakage and electric shock, thus ensuring the quality of the DC motor.

[0005] The technical solution adopted by the utility model to solve the technical problem is an enameled wire for a DC motor, comprising:

[0006] Line body;

[0007] The membrane body is arranged on the wire body.

[0008] By adopting the above technical solution, through the components composed of wire body and membrane body, it is possible to provide a group of enameled wire structures with high stability, good current capacity and high conductivity for high-power DC motors. The mechanical strength is good and it has better ability to prevent current leakage and electric shock protection, thus ensuring the quality of the DC motor.

[0009] Specifically, the membrane body comprises:

[0010] PVC sleeve, which is set on the wire body;

[0011] Tear marks are set on the PVC sleeve.

[0012] By adopting the above technical solution, the outer part of the wire body is protected by setting a film body, which can reduce the contact of the enameled wire with the external air during storage, reduce the oxidation of the wire body, and improve the storage time of the wire body and the quality of subsequent use.

[0013] Specifically, the line body includes:

[0014] Braided wire;

[0015] A first insulating paint layer is provided on the outer peripheral surface of the braided wire;

[0016] The second insulating paint layer is arranged on the outer peripheral surface of the first insulating paint layer.

[0017] By adopting the above technical solution, the double-layer insulation formed by the first insulating paint layer and the second insulating paint layer is provided so that the wire body has two independent insulating layers, each layer can independently provide electrical insulation function, so that the wire body has better ability to prevent current leakage and electric shock protection, thereby ensuring the quality of the use of the DC motor.

[0018] Specifically, the braided wire includes:

[0019] First copper wire;

[0020] a second copper wire connected to the first copper wire;

[0021] The third copper wire is connected to the first copper wire and the second copper wire.

[0022] By adopting the above technical solution and arranging multiple conductors, the enameled wire can adapt to larger power and current intensity, and at the same time, the mechanical strength used is better.

[0023] Specifically, the first copper wire, the second copper wire and the third copper wire are braided in a herringbone braid style.

[0024] Specifically, the tearing indentation is vertically arranged along the PVC sleeve.

[0025] The beneficial effects of the utility model are as follows: through the assembly composed of the wire body and the film body, a group of enameled wire structures with high stability in use, good current capacity and high conductivity are provided for high-power DC motors; through the arrangement of multiple wires, the enameled wire can adapt to larger power and current intensity; at the same time, the mechanical strength of use is good; through the arrangement of multiple insulating layers, it has better ability to prevent current leakage and electric shock protection, thereby ensuring the quality of use of the DC motor; through the arrangement of the film body, the outside of the wire body is sheathed for protection, which can reduce the contact of the enameled wire with external air during storage, reduce the oxidation of the wire body, improve the storage time of the wire body and the quality of subsequent use; and solve the problem that the existing enameled wire for DC motors has a single wire structure and low insulation, which affects the quality of use of the enameled wire; at the same time, before the enameled wire is assembled to the DC motor winding, the enameled wire lacks a protective film on the surface, which causes the enameled wire to oxidize faster, thereby affecting the quality of subsequent use of the enameled wire. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The utility model is further described below in conjunction with the accompanying drawings and embodiments.

[0027] Figure 1 It is an overall schematic diagram of the utility model;

[0028] Figure 2 It is a schematic diagram of the membrane body of the utility model;

[0029] Figure 3 It is a schematic diagram of the line body of the utility model;

[0030] Figure 4 It is a schematic diagram of the braided wire of the utility model.

[0031] In the figure: 1, wire body; 101, braided wire; 1011, first copper wire; 1012, second copper wire; 1013, third copper wire; 102, first insulating paint layer; 103, second insulating paint layer; 2, membrane body; 201, PVC sleeve; 202, tearing and indentation marks. DETAILED DESCRIPTION

[0032] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further described below in conjunction with specific implementation methods.

[0033] In order to provide quality of use, such as Figure 1-4 As shown, the utility model discloses an enameled wire for a DC motor, comprising:

[0034] Line body 1;

[0035] The membrane body 2 is arranged on the wire body 1 .

[0036] When in use, the wire body 1 and the membrane body 2 provide a set of enameled wire structures with high stability, good current capacity and high conductivity for the high-power DC motor. The structure also has good mechanical strength and better ability to prevent current leakage and electric shock, thus ensuring the quality of the DC motor.

[0037] In order to improve the storage time limit, for example, Figure 2 As shown, the utility model also includes that the membrane body 2 includes:

[0038] PVC sleeve 201, sleeved on the wire body 1;

[0039] The tearing mark 202 is provided on the PVC sleeve 201 .

[0040] The PVC sleeve 201 is made of heat-shrinkable PVC material.

[0041] When in use, the PVC sleeve 201 is put on the wire body 1, and the PVC sleeve 201 is heat-shrunk on the wire body 1 through a heat shrink machine to wrap the outer periphery of the wire body 1 to reduce the contact between the external air and the wire body 1, and a tear mark 202 that is easy to tear and peel off is rolled out on the PVC sleeve 201 in a straight line through a roller or a pressure wheel, and the tear mark 202 does not penetrate the PVC sleeve 201, so as to facilitate the peeling of the PVC sleeve 201 when the enameled wire is used later.

[0042] In order to improve the insulation, for example, Figure 3 As shown, the utility model also includes that the line body 1 includes:

[0043] Braided wire 101;

[0044] A first insulating paint layer 102 is disposed on the outer peripheral surface of the braided wire 101;

[0045] The second insulating paint layer 103 is disposed on the outer peripheral surface of the first insulating paint layer 102 .

[0046] When in use, a first insulating paint layer 102 is first coated on the braided wire 101, and after drying, a second insulating paint layer 103 is then coated. The two insulating layers improve the insulation performance of the outer surface of the braided wire 101 and the electric shock protection capability.

[0047] In order to improve the mechanical strength of use, exemplary, such as Figure 4 As shown, the utility model also includes that the braided wire 101 includes:

[0048] first copper wire 1011;

[0049] A second copper wire 1012 connected to the first copper wire 1011;

[0050] The third copper wire 1013 is connected to the first copper wire 1011 and the second copper wire 1012 .

[0051] The first copper wire 1011 , the second copper wire 1012 , and the third copper wire 1013 are braided in a herringbone braid style.

[0052] When in use, the braided conductor 101 obtained by winding and weaving the first copper wire 1011, the second copper wire 1012 and the third copper wire 1013 has good mechanical strength and can adapt to larger power and current intensity. The surface of the braided conductor 101 formed by winding and weaving has certain texture, which can better enable the first insulating paint layer 102 to adhere and wrap.

[0053] The tearing indentation 202 is vertically arranged along the PVC sleeve 201 .

[0054] When the utility model is used, the PVC sleeve 201 is torn open by tearing the indentation 202 to expose the wire body 1, and then the wire body 1 can be wound on the DC motor.

[0055] The above shows and describes the basic principles, main features and advantages of the utility model. Those skilled in the art should understand that the utility model is not limited by the above embodiments. The above embodiments and descriptions in the specification are only to illustrate the principles of the utility model. Without departing from the spirit and scope of the utility model, the utility model may have various changes and improvements, which fall within the scope of the protection required by the utility model. The scope of protection required by the utility model is defined by the attached claims and their equivalents.

Claims

1. An enameled wire for a DC motor, characterized in that: include: Line body (1); The membrane body (2) is arranged on the wire body (1); The membrane body (2) comprises: A PVC sleeve (201) is sleeved on the wire body (1); A tearing indentation (202) is provided on the PVC sleeve (201); The line body (1) comprises: Braided wire (101); A first insulating paint layer (102) is disposed on the outer peripheral surface of the braided conductor (101); A second insulating paint layer (103) is disposed on the outer peripheral surface of the first insulating paint layer (102); The braided wire (101) comprises: First copper wire (1011); A second copper wire (1012) connected to the first copper wire (1011); A third copper wire (1013) connected to the first copper wire (1011) and the second copper wire (1012); The first copper wire (1011), the second copper wire (1012) and the third copper wire (1013) are braided in a herringbone braid style; The tearing indentation (202) is vertically arranged along the PVC sleeve (201).