Winding device for copper wire on iron core for electric power processing
By designing a copper wire coiling device on the iron core including a coiled wire structure and a control wire structure, the problem of uneven winding and fixing of the copper wire in the prior art is solved, the strong tightness of the iron core and the uniform winding of the copper wire are achieved, and the regularity of processing and control convenience are improved.
Patent Information
- Application Number
- CN202421058515.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-15
- Publication Date
- 2025-03-04
- Estimated Expiration
- 2034-05-15
AI Technical Summary
During the use of the existing copper wire winding device on the iron core, the copper wire is not convenient to be wound evenly, affecting regularity, and the fixing of the iron core is poor, easy to loosen, resulting in processing errors.
A copper wire coiling device on the iron core including a wire coil structure and a wire control structure is designed. The wire coil structure realizes firm fixation of the iron core and uniform winding of the copper wire through components such as motors, sliders, signal switches, fixed disks, solenoids and transmission shafts. The wire control structure ensures that the copper wire slides evenly on the left and right through components such as cylinders, piston rods, mobile blocks, dual electronically controlled two-position five-way solenoid valves and magnetic switches.
The strong tightness of the iron core and the uniformity of winding of copper wires are achieved, and the regularity of processing and control convenience are improved.
Smart Images
Figure CN222562440U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of copper wire processing on an iron core, and in particular relates to a wire winding device for a copper wire on an iron core used for electric power processing. Background Art
[0002] The iron core is a kind of steel containing silicon (also called silicon). Commonly used transformer iron cores are generally made of silicon steel sheets. The reason why silicon steel is used as the iron core of the transformer is that silicon steel itself is a magnetic material with strong magnetic conductivity. In the energized coil, it can produce a large magnetic induction intensity, thereby reducing the size of the transformer. During the processing of the iron core copper wire, a winding device is required to wind the copper wire.
[0003] However, during the use of the existing copper wire winding device on the iron core, the copper wire is not easy to be wound more evenly, which affects the regularity of the copper wire winding, and is not easy to better meet people's use needs. In addition, the fixing effect of the iron core in the copper wire winding device on the iron core is not very good, and it is easy to loosen, resulting in processing errors when winding the iron core copper wire. Therefore, it is very necessary to design a copper wire winding device on the iron core that is highly practical, has uniform winding and strong tightness. Utility Model Content
[0004] The utility model aims to provide a winding device for copper wire on an iron core for electric power processing in view of the existing technical defects, so as to solve the problems raised in the above-mentioned background technology.
[0005] In order to solve the above technical problems, the utility model provides the following technical solutions: a wire winding device for copper wire on an iron core for electric power processing, comprising a first base and a second base, the second base being fixedly connected to the upper side of the first base, a wire winding structure being arranged on the upper side of the first base, a wire control structure being arranged on the upper side of the second base, the wire winding structure comprising a motor, a slider, a first signal switch, a fixed disk, an iron core, an electromagnet, a first transmission shaft and a second transmission shaft, the two fixed disks being respectively arranged at both ends of the iron core and having the same structure, the first signal switch being fixedly connected to one side of the fixed disk, the electromagnet being fixedly connected to the inside of the fixed disk, one end of the first transmission shaft being fixedly connected to the fixed disk at one end, the other end of the first transmission shaft being fixedly connected to the output end of the motor, one end bearing of the second transmission shaft being connected to the inside of the slider, the other end of the second transmission shaft being fixedly connected to the fixed disk at the other end, and both sides of the slider being bolted to the first base.
[0006] The utility model further illustrates that the control line structure includes a cylinder, a second signal switch, a piston rod, a moving block, a double-electrically controlled two-position five-way solenoid valve and a magnetic switch, the cylinder is fixedly connected to the upper side of the second base, the second signal switch is arranged on the left side of the cylinder and fixedly connected to the second base, one end of the piston rod is connected to the cylinder, the other end of the piston rod passes through the moving block and is bolted to the moving block, the double-electrically controlled two-position five-way solenoid valve is arranged on the upper side of the cylinder, the double-electrically controlled two-position five-way solenoid valve is connected to the cylinder air pipe, the gas in the double-electrically controlled two-position five-way solenoid valve comes from the air pump, the magnetic switch is arranged on the left and right sides of the upper side of the cylinder, and the magnetic switch is electrically connected to the double-electrically controlled two-position five-way solenoid valve.
[0007] The utility model further illustrates that a lithium battery is arranged inside the fixing plate, and two positioning posts are fixedly connected to the other side of the fixing plate, and the positioning posts can position the iron core.
[0008] The utility model further illustrates that a T-slot is provided on the left side of the first base, and a signal transmitter is fixedly connected to the upper side of the first base, and the signal transmitter can control the first signal switch and the second signal switch.
[0009] The utility model further illustrates that the first signal switch is electrically connected to a lithium battery, the lithium battery is electrically connected to an electromagnet, and the second signal switch is electrically connected to a dual-electrically controlled two-position five-way solenoid valve.
[0010] The utility model further illustrates that a threading hole is provided inside the moving block.
[0011] Compared with the prior art, the beneficial effects achieved by the utility model are:
[0012] The utility model is provided with an electromagnet and a lithium battery, so that the iron core can be firmly attracted and will not rotate by itself, thereby achieving a strong fastening effect; by providing a cylinder, a piston rod and a moving block, the copper wire can be slid left and right at a uniform speed, thereby improving the regularity when winding the copper wire and achieving a uniform winding effect; by providing a signal transmitter, a first signal switch and a second signal switch, remote control switching can be realized, thereby achieving a convenient control effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0015] Figure 2 It is a partial cross-sectional view of the positioning plate and the iron core of the utility model;
[0016] In the figure: 1. first base; 11. signal transmitter; 12. T-slot; 2. second base; 3. winding structure; 31. motor; 32. first transmission shaft; 33. slider; 34. second transmission shaft; 36. first signal switch; 37. fixed plate; 371. lithium battery; 372. positioning column; 38. iron core; 39. electromagnet; 4. wire control structure; 41. cylinder; 42. second signal switch; 43. piston rod; 44. moving block; 45. double-electrically controlled two-position five-way solenoid valve; 46. magnetic switch. DETAILED DESCRIPTION
[0017] The following is a further non-limiting detailed description of the technical solution of the utility model in conjunction with the preferred embodiments and the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0018] See also Figure 1-2 The utility model provides a technical solution: a winding device for copper wire on an iron core for electric power processing, comprising a first base 1 and a second base 2, the second base 2 is fixedly connected to the upper side of the first base 1, a winding structure 3 is arranged on the upper side of the first base 1, and a wire control structure 4 is arranged on the upper side of the second base 2, the winding structure 3 comprises a motor 31, a slider 33, a first signal switch 36, a fixed disk 37, an iron core 38, an electromagnet 39, a first transmission shaft 32 and a second transmission shaft 34, the two fixed disks 37 are respectively arranged at both ends of the iron core 38 and have the same structure, the first signal switch 36 is fixedly connected to one side of the fixed disk 37, the electromagnet 39 is fixedly connected to the inside of the fixed disk 37, one end of the first transmission shaft 32 is fixedly connected to the fixed disk 37 at one end, and the other end of the first transmission shaft 32 is fixedly connected to the output end of the motor 31, one end bearing of the second transmission shaft 34 is connected to the inside of the slider 33, and the other end of the second transmission shaft 34 is fixedly connected to the fixed disk 37 at the other end, and both sides of the slider 33 are bolted to the first base 1.
[0019] The control line structure 4 includes a cylinder 41, a second signal switch 42, a piston rod 43, a moving block 44, a double-electrically controlled two-position five-way solenoid valve 45 and a magnetic switch 46. The cylinder 41 is fixedly connected to the upper side of the second base 2, the second signal switch 42 is arranged on the left side of the cylinder 41 and is fixedly connected to the second base 2, one end of the piston rod 43 is piston-connected to the cylinder 41, the other end of the piston rod 43 passes through the moving block 44 and is bolted to the moving block 44, the moving block 44 is driven by the piston rod 43 and can slide evenly left and right, the double-electrically controlled two-position five-way solenoid valve 45 is arranged on the upper side of the cylinder 41, the double-electrically controlled two-position five-way solenoid valve 45 is connected to the air pipe of the cylinder 41, the gas in the double-electrically controlled two-position five-way solenoid valve 45 comes from the air pump, the magnetic switch 46 is arranged on the left and right sides of the upper side of the cylinder 41, and the magnetic switch 46 is electrically connected to the double-electrically controlled two-position five-way solenoid valve 45.
[0020] A lithium battery 371 is disposed inside the fixing plate 37 , and two positioning posts 372 are fixedly connected to the other side of the fixing plate 37 . The positioning posts 372 can position the iron core 38 .
[0021] A T-slot 12 is provided on the left side of the first base 1 . When the slider 33 is loosened with a bolt, the slider 33 can slide left and right inside the T-slot 12 . A signal transmitter 11 is fixedly connected to the upper side of the first base 1 . The signal transmitter 11 can control the first signal switch 36 and the second signal switch 42 .
[0022] The first signal switch 36 is electrically connected to the lithium battery 371 , the lithium battery 371 is electrically connected to the electromagnet 39 , and the second signal switch 42 is electrically connected to the dual-electrically controlled two-position five-way solenoid valve 45 .
[0023] The moving block 44 is provided with a threading hole inside for passing the copper wire.
[0024] In this embodiment, firstly, the two ends of the iron core 38 are placed inside the fixing plate 37, and then the slider 33 is slid along the T-slot 12 to the end of the T-slot 12 for bolt fixation, and the first button of the signal transmitter 11 is pressed, and the first signal switch 36 receives the signal and opens, and the lithium battery 371 starts to supply power, and the electromagnet 39 is energized to absorb the two ends of the iron core 38. At this time, the iron core 38 cannot rotate by itself, and the copper wire is passed through the moving block 44 and wrapped around the iron core 38 for fixation, and the signal transmitter 11 presses the second button, and the second signal switch 42 receives the signal and opens, and the cylinder 41 is turned on by the double The electrically controlled two-position five-way solenoid valve 45 supplies air and starts circulating work. The gas of the double electrically controlled two-position five-way solenoid valve 45 comes from the air pump. The moving block 44 is driven by the piston rod 43 to move evenly left and right. At this time, the copper wire is also driven by the moving block 44 to move evenly left and right. The motor 31 is turned on and starts to rotate. The fixed disk 37 rotates with the transmission shaft, and the iron core 38 rotates with the fixed disk 37. The copper wire is wound onto the iron core 38 in circles. At this time, the copper wire is evenly wound on the iron core 38, and the iron core 38 is firmly fixed on the fixed disk 37, achieving the effect of uniform winding and strong tightness.
[0025] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0026] Finally, it should be pointed out that the above embodiments are only used to illustrate the technical solutions of the utility model, rather than to limit them. Although the utility model is described in detail with reference to the above embodiments, a person skilled in the art should understand that the technical solutions described in the above embodiments can still be modified, or some of the technical features can be replaced by equivalents, and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the utility model.
Claims
1. A copper wire winding device for an iron core for electric power processing, comprising a first base (1) and a second base (2), characterized in that: The second base (2) is fixedly connected to the upper side of the first base (1), a wire winding structure (3) is provided on the upper side of the first base (1), and a wire control structure (4) is provided on the upper side of the second base (2), and the wire winding structure (3) comprises: Iron core (38); A fixed disk (37), wherein the two fixed disks (37) are respectively arranged at two ends of the iron core (38) and have the same structure; A first signal switch (36), the first signal switch (36) being fixedly connected to one side of the fixed disk (37); An electromagnet (39), wherein the electromagnet (39) is fixedly connected to the interior of the fixed disk (37); Motor (31); A first transmission shaft (32), one end of the first transmission shaft (32) being fixedly connected to a fixed plate (37) at one end, and the other end of the first transmission shaft (32) being fixedly connected to an output end of the motor (31); A second transmission shaft (34), one end of the second transmission shaft (34) is connected to the inside of the slider (33) by a bearing, and the other end of the second transmission shaft (34) is fixedly connected to the other end fixing plate (37); A sliding block (33), wherein two sides of the sliding block (33) are connected to the first base (1) by bolts.
2. A copper wire winding device for an iron core for electric power processing according to claim 1, characterized in that: The control line structure (4) comprises: A cylinder (41), wherein the cylinder (41) is fixedly connected to the upper side of the second base (2); A second signal switch (42), the second signal switch (42) is arranged on the left side of the cylinder (41) and is fixedly connected to the second base (2); A piston rod (43), one end of the piston rod (43) is piston-connected to the cylinder (41), and the other end of the piston rod (43) passes through the moving block (44) and is bolt-connected to the moving block (44); A moving block (44), the moving block (44) is driven by the piston rod (43) and can slide evenly left and right; A double-electrically controlled two-position five-way solenoid valve (45), wherein the double-electrically controlled two-position five-way solenoid valve (45) is arranged on the upper side of the cylinder (41), the double-electrically controlled two-position five-way solenoid valve (45) is connected to the air pipe of the cylinder (41), the double-electrically controlled two-position five-way solenoid valve (45) is electrically connected to the second signal switch (42), and the gas in the double-electrically controlled two-position five-way solenoid valve (45) comes from an air pump; A magnetic switch (46) is provided on the upper left and right sides of the cylinder (41), and the magnetic switch (46) is electrically connected to a double-electrically controlled two-position five-way solenoid valve (45).
3. The copper wire winding device on the iron core for electric power processing according to claim 1, characterized in that: A lithium battery (371) is arranged inside the fixed disk (37), and two positioning columns (372) are fixedly connected to the other side of the fixed disk (37), and the positioning columns (372) can position the iron core (38).
4. The copper wire winding device on the iron core for electric power processing according to claim 1, characterized in that: A T-slot (12) is provided on the left side of the first base (1), and a signal transmitter (11) is fixedly connected to the upper side of the first base (1), wherein the signal transmitter (11) can control a first signal switch (36) and a second signal switch (42).
5. The copper wire winding device on the iron core for electric power processing according to claim 1, characterized in that: The first signal switch (36) is electrically connected to a lithium battery (371), and the lithium battery (371) is electrically connected to an electromagnet (39).
6. A copper wire winding device for an iron core for electric power processing according to claim 2, characterized in that: The moving block (44) is provided with a threading hole inside.