Wire harness shearing machine

By designing a wire harness shearing machine, the wire insulation layer is circumscribed with the upper cutter and the lower cutter, and the insulation layer is cut by the breaker, the complex problem of branch line welding operations in existing wire harness production is solved, and a simpler processing method is achieved.

CN222563393UActive Publication Date: 2025-03-04XIAMEN JUCAN TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202421175118.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-05-28
Publication Date
2025-03-04
Estimated Expiration
2034-05-28

AI Technical Summary

Technical Problem

During the existing wiring harness production process, the branch lines need to be re-welded after cutting, resulting in inconvenient processing method.

Method used

A wire harness shearing machine is designed. By setting a fixed table, a lower give way, an upper give way and a cylinder on the frame, the wire insulation layer is circumscribed with an upper cutter and a lower cutter, and the insulation layer is cut through the breaker to simplify the welding operation of the branch circuit.

Benefits of technology

It realizes simple operation of the wiring harness branch lines, improves the processing method of wiring harness production, and reduces the complexity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a wire harness shearing machine, which belongs to the technical field of mechanical equipment and comprises a frame. A fixing table is fixedly arranged on the machine frame, a lower receding groove is formed in the fixing table, and two lower cutters are fixedly arranged on the lower receding groove; an installation table is fixedly arranged on the machine frame, a first air cylinder is fixedly arranged on the installation table, a movable block is fixedly arranged on an output shaft of the first air cylinder, an upper receding groove is formed in the movable block, and two upper cutters are fixedly arranged in the upper receding groove. A receding hole is formed in the upper receding groove, a second air cylinder is fixedly arranged in the receding hole, a breaking knife is fixedly arranged on the second air cylinder, and the device has the advantage of being simple in machining mode.
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Description

Technical Field

[0001] The utility model relates to the technical field of mechanical equipment, in particular to a wire harness shearing machine. Background Art

[0002] The wiring harness is a connection line used to connect the main power socket to individual electrical devices. On existing trailers, the wiring harness connects the front of the vehicle and the semi-trailer, and controls the operation of the lamps and electrical equipment on the semi-trailer through specific lines.

[0003] When the wiring harness is manufactured, it needs to be cut and the connector needs to be installed according to the distance between the power connector and the electrical appliance. In complex wiring harnesses, branches need to be extended so that multiple electrical appliances can be connected to one line.

[0004] However, in the existing production of wire harnesses, a cutting machine is usually used to cut the wire harnesses according to length, and the short wires of fixed length are obtained and then welded to obtain a wire harness with branch lines. The complete wire harness needs to be divided into multiple sections and then re-joined, resulting in the defect of inconvenient processing.

[0005] Based on this, the utility model designs a wire harness shearing machine to solve the above problems. Utility Model Content

[0006] The utility model aims to provide a wire harness shearing machine to solve the above technical problems.

[0007] To achieve the above-mentioned purpose, the utility model provides the following technical solution: it includes a frame; a fixed platform is fixedly arranged on the frame, a lower give way groove is provided on the fixed platform, a lower cutting knife is fixedly arranged on the lower give way groove, and two lower cutting knives are provided; a mounting platform is fixedly arranged on the frame, a first cylinder is fixedly arranged on the mounting platform, a movable block is fixedly arranged on the output shaft of the first cylinder, an upper give way groove is provided on the movable block, an upper cutting knife is fixedly arranged in the upper give way groove, and two upper cutting knives are provided; a give way hole is provided in the upper give way groove, a second cylinder is fixedly arranged in the give way hole, and a breaking knife is fixedly arranged on the second cylinder.

[0008] By adopting the above technical solution, when making a wiring harness branch, the wires to be branched are placed in the lower makeshift groove, and the movable block is pressed down so that the upper and lower cutters in the upper and lower makeshift grooves complete the ring cutting of the insulation layer of the wires, and the insulating layer after the ring cutting is cut off by the breaking knife, making the operation of branch line welding easier.

[0009] Preferably, a mounting rod is fixedly provided on the frame, a nozzle is fixedly provided on the mounting rod, an air pipe is connected to the nozzle, the other end of the air pipe is connected to an air pump, and the air pump is fixedly provided on the frame.

[0010] By adopting the above technical solution, when stripping the insulation layer at both ends of the wire, the wire is pulled out after the insulation layer is ring-cut, and the insulation layer left in the lower yielding groove is blown off by the gas blown out by the nozzle, avoiding delay in the processing of the next section of the wire.

[0011] Preferably, a resistance block is fixedly arranged in the lower yielding groove.

[0012] By adopting the above technical solution, when the insulating layer is peeled off, the abutment block can press the insulating layer tightly, so that the insulating layer can be easily removed from the electric wire.

[0013] Preferably, the material of the resistance block is flexible rubber.

[0014] By adopting the above technical solution, the friction coefficient between the flexible rubber and the insulation layer of the wire is large, which makes it easier to strip the insulation layer. At the same time, the flexible rubber is elastic, which prevents the wire from being worn by the upper cutter and the lower cutter during stripping.

[0015] Preferably, a waste hole is provided on the frame, and a waste bag is sleeved on the waste hole.

[0016] By adopting the above technical solution, the insulation layer blown off from the lower relief groove can be collected in a waste bag, avoiding clutter in the working area.

[0017] In summary, the present application has the following beneficial technical effects: when making a wiring harness, the insulation layer at both ends of the line is cut by the cutters on one side of the upper and lower makeshift grooves, and the insulation layer at the end can be peeled off by pulling out the wire; when making a wiring harness branch, the wire to be branched is placed in the lower makeshift groove, and the movable block is pressed down so that the upper and lower cutters in the upper and lower makeshift grooves complete the ring cutting of the insulation layer of the wire, and the insulation layer after ring cutting is cut off by the breaking knife, making the operation of welding the branch line easier and having the advantage of simple processing method. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the drawings required for describing the embodiments are briefly introduced below. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0019] Figure 1 This is a schematic diagram of the structure of the fixed block of this embodiment;

[0020] Figure 2 This is a schematic diagram of the structure of the active blocks of this embodiment;

[0021] Figure 3 For this embodiment Figure 1 A magnified view of the structure in the middle.

[0022] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0023] 1. Frame; 2. Waste hole; 3. Waste bag; 4. Mounting rod; 5. Nozzle; 6. Air pipe; 7. Air pump; 8. Fixed platform; 9. Lower clearance groove; 10. Lower cutter; 11. Resistance block; 12. Mounting platform; 13. First cylinder; 14. Movable block; 15. Upper clearance groove; 16. Upper cutter; 17. Clearance hole; 18. Second cylinder; 19. Breaking knife. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.

[0025] The following is combined with Figure 1 —3 Provide further details of this application.

[0026] A wire harness shearing machine comprises a frame 1. A waste hole 2 is provided on the frame 1, and a waste bag 3 is sleeved on the waste hole 2.

[0027] A mounting rod 4 is fixedly arranged on the frame 1 , a nozzle 5 is fixedly arranged on the mounting rod 4 , an air pipe 6 is connected to the nozzle 5 , the other end of the air pipe 6 is connected to an air pump 7 , and the air pump 7 is fixedly arranged on the frame 1 .

[0028] A fixed platform 8 is fixedly arranged on the frame 1, a lower clearance groove 9 is opened on the fixed platform 8, a lower cutter 10 is fixedly arranged on the lower clearance groove 9, and two lower cutters 10 are arranged; a resistance block 11 is fixedly arranged in the lower clearance groove 9, and the material of the resistance block 11 is flexible rubber.

[0029] A mounting platform 12 is fixedly arranged on the frame 1, a first cylinder 13 is fixedly arranged on the mounting platform 12, a movable block 14 is fixedly arranged on the output shaft of the first cylinder 13, an upper make way groove 15 is opened on the movable block 14, an upper cutter 16 is fixedly arranged in the upper make way groove 15, and two upper cutters 16 are arranged.

[0030] A yield hole 17 is provided in the upper yield groove 15 , a second cylinder 18 is fixedly arranged in the yield hole 17 , and a breaking knife 19 is fixedly arranged on the second cylinder 18 .

[0031] The implementation principle of this embodiment is as follows: when it is used, when it is necessary to strip the insulation layer of the end of the wire, the wire is placed in the lower yielding groove 9, and then the first cylinder 13 is driven to work, and the telescopic shaft of the first cylinder 13 is extended to drive the movable block 14 to approach the fixed platform 8 until the movable block 14 and the fixed platform 8 are in contact with each other. At this time, the insulation layer of the wire is cut by the upper cutter 16 and the lower cutter 10. The worker can strip the insulation layer by pulling out the wire, and then drive the air pump 7 to work. After the airflow is ejected from the nozzle 5, the insulation layer left in the lower yielding groove 9 is blown off, so that it is collected in the waste bag 3 through the waste hole 2; when it is necessary to strip the insulation layer in the middle of the wire When making a branch circuit, the wire is placed in the lower yielding groove 9, and then the first cylinder 13 is driven to work. The telescopic shaft of the first cylinder 13 is extended to drive the movable block 14 to approach the fixed table 8 until the movable block 14 and the fixed table 8 are in contact with each other. At this time, the insulation layer of the wire is cut by the upper cutter 16 and the lower cutter 10. Then the second cylinder 18 is driven to work. The telescopic shaft of the second cylinder 18 is extended to drive the breaking knife 19 to approach the lower yielding groove 9. When the breaking knife 19 moves downward, the insulation layer is cut axially. Then the first cylinder 13 and the second cylinder 18 are driven to reset. After the worker removes the wire from the lower yielding groove 9, the insulation layer can be easily peeled off.

[0032] When making a wiring harness, the insulating layer at both ends of the line is cut by the cutters on one side of the upper make way groove 15 and the lower make way groove 9, and the insulating layer at the end can be peeled off by pulling out the wire; when making a branch line of the wiring harness, the wire to be branched is placed in the lower make way groove 9, and the movable block 14 is pressed down so that the upper cutter 16 and the lower cutter 10 in the upper make way groove 15 and the lower make way groove 9 complete the ring cutting of the insulating layer of the wire, and the insulating layer after ring cutting is cut by the breaking knife 19, so that the operation of welding the branch line is simpler, and the processing method is simple.

[0033] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.

[0034] In the present utility model, unless otherwise clearly stipulated and limited, the terms such as "installation", "setting", "connection", "fixation" and "screw-on" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the utility model according to the specific circumstances.

[0035] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A wire harness shearing machine, characterized in that: The invention comprises a frame (1); a fixed platform (8) is fixedly arranged on the frame (1); a lower clearance groove (9) is provided on the fixed platform (8); a lower cutting knife (10) is fixedly arranged on the lower clearance groove (9); two lower cutting knives (10) are provided; a mounting platform (12) is fixedly arranged on the frame (1); a first cylinder (13) is fixedly arranged on the mounting platform (12); a movable block (14) is fixedly arranged on the output shaft of the first cylinder (13); an upper clearance groove (15) is provided on the movable block (14); an upper cutting knife (16) is fixedly arranged in the upper clearance groove (15); two upper cutting knives (16) are provided; a clearance hole (17) is provided in the upper clearance groove (15); a second cylinder (18) is fixedly arranged in the clearance hole (17); a breaking knife (19) is fixedly arranged on the second cylinder (18).

2. A wire harness shearing machine according to claim 1, characterized in that: A mounting rod (4) is fixedly arranged on the frame (1), a nozzle (5) is fixedly arranged on the mounting rod (4), an air pipe (6) is connected to the nozzle (5), the other end of the air pipe (6) is connected to an air pump (7), and the air pump (7) is fixedly arranged on the frame (1).

3. A wire harness shearing machine according to claim 1, characterized in that: A resistance block (11) is fixedly arranged in the lower yielding groove (9).

4. A wire harness shearing machine according to claim 3, characterized in that: The material of the resistance block (11) is flexible rubber.

5. The wire harness shearing machine according to claim 1, characterized in that: The frame (1) is provided with a waste hole (2), and a waste bag (3) is sleeved on the waste hole (2).