Novel reaction kettle

Abstract

The novel reaction kettle comprises an outer tank, an inner tank is fixedly connected to the lower surface of the inner wall of the outer tank, a fixed cover is fixedly connected to the top of the outer tank, a heating mechanism and a stirring mechanism are arranged on the fixed cover, and a supporting frame is fixedly connected to the outer wall of the outer tank. According to the novel reaction kettle provided by the utility model, water is added into the outer tank and is stored in a gap between the outer tank and the inner tank, so that the driving motor can be started to drive the driving gear to rotate through the rotating rod and further drive the inner gear ring to move along with the driving gear, and the movement of the inner gear ring can drive the stirring plate to move along with the inner gear ring; the immersion type heating rod is arranged in the inner tank and drives water to flow, the water can be heated through the immersion type heating rod, the heated water is stirred, the temperature of the water in all parts is more uniform, when the temperature of the water is transmitted to the inner tank, the temperature of the inner tank can be more uniform, the heating effect on resin is improved, and the processing quality of the resin is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of resin processing, in particular to a novel reaction kettle. Background Art

[0002] Resin is a common engineering material with a variety of uses and applications. Resin usually refers to organic matter with a high molecular weight polymer structure. They can be natural, such as resin or adhesive, or artificially synthesized, such as epoxy resin, polyester resin, polyethylene, etc.

[0003] For example, a Chinese utility model patent (CN220345811U) discloses a novel phenolic resin reactor, which states: "By utilizing the cooperation of a rotating shaft and a stirring rod, the phenolic resin material can be stirred and mixed, so that the distribution of the phenolic resin material is more uniform, and the uniformity of heating of the phenolic resin material is improved. By utilizing the cooperation of a plurality of electric heating rods and heat-conducting cylinders, the phenolic resin material can be uniformly heated." It also states: "At present, the heating mechanism of the phenolic resin reactor is mostly located at the top or bottom of the reactor, and the phenolic resin material can only be partially heated, resulting in uneven heating of the phenolic resin material and reduced quality of phenolic resin processing." Technical problems.

[0004] In summary, it can be seen that the prior art utilizes multiple electric heating rods to cooperate with the stirred resin to make the resin evenly heated. However, this method has the following technical problems: However, in this device, in the gap between two adjacent electric heating rods, the temperature will gradually decrease from the two electric heating rods to the middle, which will cause a difference in the temperature on the corresponding heat-conducting tube, and the heating of the resin will still be uneven, reducing the processing quality of the resin. For this reason, the present application proposes a new reactor to provide a new technical solution to solve the technical problems mentioned in the above patents. Utility Model Content

[0005] Based on this, it is necessary to provide a new type of reactor to address the above technical problems. By adding water to the inside of the outer tank, water exists in the gap between the outer tank and the inner tank, and then the drive motor can be started to drive the active gear to rotate through the rotating rod, and then the inner ring gear can be driven to move. The movement of the inner ring gear can drive the stirring plate to move, and then drive the water to flow. The water can be heated by an immersion heating rod. The heated water is stirred to make the temperature of the water in each part more uniform. When the water transfers the temperature to the inner tank, the temperature on the inner tank can be made more uniform, thereby improving the heating effect on the resin and improving the processing quality of the resin.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solutions:

[0007] A novel reactor is used for a resin reactor.

[0008] The novel reactor specifically comprises:

[0009] An outer tank, wherein the inner tank is fixedly connected to the lower surface of the inner wall of the outer tank, a fixed cover is fixedly connected to the top of the outer tank, a heating mechanism is provided on the fixed cover, a stirring mechanism is provided on the fixed cover, and a support frame is fixedly connected to the outer wall of the outer tank;

[0010] The heating mechanism includes a driving motor, a rotating rod, a driving gear, a transmission assembly, a stirring assembly, and a heating assembly. The driving motor is fixedly installed on the top of the fixed cover, the output end of the driving motor is fixedly connected to the rotating rod, and the outer wall of the rotating rod is fixedly connected to the driving gear.

[0011] As a preferred embodiment of the novel reactor provided by the utility model, the transmission assembly includes a fixed rail fixedly connected to the inner wall of the outer tank, the inner wall of the fixed rail is rotatably connected with an inner gear ring, the inner gear ring is meshed with the outer wall of the driving gear, and the upper and lower sides of the inner gear ring are respectively fixedly connected with limiting rings, and the limiting ring is rotatably connected to the inner wall of the fixed rail.

[0012] As a preferred embodiment of the novel reactor provided by the utility model, the stirring assembly includes a plurality of connecting plates, and the plurality of connecting plates are detachably connected to the bottom of the inner gear ring by bolts, and the bottom of the connecting plates is fixedly connected with a stirring plate.

[0013] As a preferred embodiment of the novel reactor provided by the utility model, the heating assembly includes a plurality of fixing seats, which are respectively fixedly connected to the lower surface of the inner wall of the outer tank, and an immersion heating rod is fixedly installed on the top of the fixing seat.

[0014] As a preferred embodiment of the new reactor provided by the utility model, the stirring mechanism includes a stirring blade fixedly connected to the outer wall of the rotating rod and located below the driving gear, the inner wall of the fixed cover is rotatably connected to the first stirring rod, the outer wall of the first stirring rod is fixedly connected to the driven gear, and the driven gear is meshed with the outer wall of the driving gear.

[0015] As a preferred embodiment of the new reactor provided by the utility model, the stirring mechanism also includes a plurality of second stirring rods rotatably connected to the inner wall of the fixed cover, and the outer walls of the plurality of second stirring rods are respectively fixedly connected with auxiliary gears, and the auxiliary gears are meshed with the outer wall of the driven gear.

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The novel reactor provided by the utility model adds water into the interior of the outer tank so that water exists in the gap between the outer tank and the inner tank, and then the driving motor can be started to drive the driving gear to rotate through the rotating rod, and then the inner gear ring can be driven to move accordingly. The movement of the inner gear ring can drive the stirring plate to move accordingly, and then the water is driven to flow. The water can be heated by the immersion heating rod. The heated water is stirred to make the temperature of the water in various parts more uniform. When the water transfers the temperature to the inner tank, the temperature on the inner tank can be made more uniform, thereby improving the heating effect on the resin and improving the processing quality of the resin.

[0018] The novel reactor provided by the utility model can stir the water by driving the motor and stir the resin in the inner tank by the stirring blades outside the rotating rod, so that the resin can flow, and the resin can be evenly contacted with the inner tank, so that the resin can be evenly heated, and the processing quality of the resin is improved. In addition, the driving gear can also drive the driven gear and the auxiliary gear to move accordingly, and then drive the first stirring rod and multiple second stirring rods to rotate, so as to stir the resin, avoid the resin being retained in the process of being stirred, resulting in incomplete stirring of the resin, further making the distribution of the resin more uniform, and further improving the production quality of the resin. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] In order to more clearly illustrate the scheme in the utility model, a brief introduction is given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0020] Figure 1 The overall structural diagram of the novel reactor provided by the utility model;

[0021] Figure 2 A schematic diagram of the internal structure of the outer tank of the novel reactor provided by the utility model;

[0022] Figure 3 A schematic diagram of the heating mechanism of the novel reactor provided by the utility model;

[0023] Figure 4 A schematic diagram of a partially enlarged structure of a heating mechanism of a novel reactor provided by the utility model;

[0024] Figure 5 This is a schematic diagram of the structure of the stirring mechanism of the novel reactor provided by the utility model.

[0025] The markings in the figure are as follows:

[0026] 1. Outer tank; 2. Support frame; 3. Fixed cover; 4. Inner tank; 5. Heating mechanism; 6. Stirring mechanism; 7. Driving motor; 8. Rotating rod; 9. Driving gear; 10. Fixed rail; 11. Inner gear ring; 12. Limiting ring; 13. Connecting plate; 14. Stirring plate; 15. Fixed seat; 16. Immersion heating rod; 17. Stirring blade; 18. First stirring rod; 19. Driven gear; 20. Second stirring rod; 21. Auxiliary gear. DETAILED DESCRIPTION

[0027] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiment of the utility model will be clearly and completely described below in conjunction with the drawings in the embodiment of the utility model. Obviously, the described embodiment is only a part of the embodiment of the utility model, not all of the embodiments. Based on the embodiment of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work should fall within the scope of protection of the utility model.

[0028] As described in the background technology, however, in this device, the temperature in the gap between two adjacent electric heating rods will gradually drop from the two electric heating rods to the middle, resulting in a temperature difference on the corresponding heat-conducting tube, which in turn causes uneven heating of the resin, reducing the processing quality of the resin.

[0029] In order to solve this technical problem, the utility model provides a novel reaction kettle, which is applied to a resin reaction kettle.

[0030] Specifically, please refer to Figure 1-Figure 2 The new reactor specifically includes:

[0031] An outer tank 1, an inner tank 4 is fixedly connected to the lower surface of the inner wall of the outer tank 1, a discharge pipe is arranged at the bottom of the inner tank 4 and passes through the outer tank 1, and a valve for controlling the discharge is arranged on the discharge pipe, an inlet pipe and an outlet pipe are arranged on the inner wall of the outer tank 1, and valves for limiting whether water can pass through the water pipe are respectively arranged on the inlet and outlet pipes, a fixed cover 3 is fixedly connected to the top of the outer tank 1, a feed pipe is arranged inside the fixed cover 3, a cover threadedly connected to the feed pipe, a heating mechanism 5 is arranged on the fixed cover 3, a stirring mechanism 6 is arranged on the fixed cover 3, and a support frame 2 is fixedly connected to the outer wall of the outer tank 1;

[0032] The heating mechanism 5 includes a driving motor 7, a rotating rod 8, a driving gear 9, a transmission assembly, a stirring assembly, and a heating assembly. The driving motor 7 is fixedly installed on the top of the fixed cover 3, the output end of the driving motor 7 is fixedly connected to the rotating rod 8, and the outer wall of the rotating rod 8 is fixedly connected to the driving gear 9.

[0033] The novel reactor provided by the utility model adds water to the interior of the outer tank 1 so that water exists in the gap between the outer tank 1 and the inner tank 4, and then the driving motor 7 can be started to drive the driving gear 9 to rotate through the rotating rod 8, and then the inner gear ring 11 can be driven to move accordingly. The movement of the inner gear ring 11 can drive the stirring plate 14 to move accordingly, and then the water is driven to flow. The water can be heated by the immersion heating rod 16. The heated water is stirred to make the temperature of the water in various parts more uniform. When the water transfers the temperature to the inner tank 4, the temperature on the inner tank 4 can be made more uniform, thereby improving the heating effect on the resin and improving the processing quality of the resin.

[0034] In order to enable those skilled in the art to better understand the solution of the utility model, the technical solution in the embodiments of the utility model will be clearly and completely described below in conjunction with the accompanying drawings.

[0035] Embodiment 1:

[0036] Please refer to Figure 2-Figure 4 , a new type of reactor, comprising:

[0037] The transmission assembly includes a fixed rail 10 fixedly connected to the inner wall of the outer tank 1, and the inner wall of the fixed rail 10 is rotatably connected to an inner gear ring 11, and the inner gear ring 11 is meshed with the outer wall of the driving gear 9. The upper and lower sides of the inner gear ring 11 are respectively fixedly connected to limiting rings 12, and the limiting ring 12 limits the rotation of the inner gear ring 11 inside the fixed rail 10, thereby making the movement of the inner gear ring 11 more stable. The limiting ring 12 is rotatably connected to the inner wall of the fixed rail 10.

[0038] The stirring assembly includes multiple connecting plates 13, which are detachably connected to the bottom of the inner gear ring 11 by bolts. The detachable connection of the connecting plates 13 by bolts makes it easy to replace the connecting plates 13, thereby facilitating the replacement or cleaning of the stirring plate 14. The stirring plate 14 is fixedly connected to the bottom of the connecting plate 13.

[0039] The heating assembly includes a plurality of fixing seats 15, and the plurality of fixing seats 15 are respectively fixedly connected to the lower surface of the inner wall of the outer tank 1. An immersion heating rod 16 is fixedly installed on the top of the fixing seat 15. The immersion heating rod 16 is electrically connected to an external control device. Due to its own characteristics, the immersion heating rod 16 can be directly placed in water to heat the water. This part is a very mature technology in practice, so it will not be described in detail.

[0040] Through the above structural design, water is added to the gap between the outer tank 1 and the inner tank 4 through the water inlet pipe and the water outlet pipe arranged outside the outer tank 1, in cooperation with the limiting valves on the water inlet and outlet pipes, and the driving motor 7 is started, and the driving gear 9 can be driven to rotate through the rotating rod 8, thereby driving the inner gear ring 11 to rotate inside the fixed rail 10, and at the same time, the limiting ring 12 moves inside the fixed rail 10 with the rotation of the inner gear ring 11. The rotation of the inner gear ring 11 can drive the stirring plate 14 to move through the connecting plate 13, thereby stirring the water between the outer tank 1 and the inner tank 4, and controlling the immersion heating rod 16 to heat the water. In cooperation with the stirring of the stirring plate 14, the heat in the water between the outer tank 1 and the inner tank 4 can be evenly distributed.

[0041] Embodiment 2:

[0042] The novel reactor provided in Example 1 is further optimized, specifically, as follows: Figure 4-Figure 5 As shown, the stirring mechanism 6 includes a stirring blade 17 fixedly connected to the outer wall of the rotating rod 8 and located below the driving gear 9. The stirring blade 17 can stir the resin so that the resin can be heated evenly. The inner wall of the fixed cover 3 is rotatably connected to a first stirring rod 18, and the first stirring rod 18 can further stir the resin. The outer wall of the first stirring rod 18 is fixedly connected to a driven gear 19, and the driven gear 19 is meshed with the outer wall of the driving gear 9.

[0043] The stirring mechanism 6 also includes a plurality of second stirring rods 20 rotatably connected to the inner wall of the fixed cover 3, and the outer walls of the plurality of second stirring rods 20 are respectively fixedly connected with auxiliary gears 21. The second stirring rods 20 assist in stirring the resin and reduce the retention layer present during the resin stirring process. The auxiliary gears 21 are meshed with the outer wall of the driven gear 19.

[0044] Through the above-mentioned structural design, in the process of the driving motor 7 driving the rotating rod 8 to rotate, the rotating rod 8 drives the driving gear 9 to rotate, and can also drive the stirring blade 17 to move accordingly. The movement of the stirring blade 17 can stir the resin. The rotation of the driving gear 9 can drive the first stirring rod 18 to rotate accordingly through the driven gear 19. The rotation of the first stirring rod 18 further stirs and mixes the resin. The rotation of the driven gear 19 can further drive the auxiliary gear 21 to rotate. The rotation of the auxiliary gear 21 can mobilize the second stirring rod 20 to rotate accordingly, thereby further stirring and mixing the resin.

Claims

1. A novel reactor, comprising an outer tank (1), characterized in that: The inner tank (4) is fixedly connected to the lower surface of the inner wall of the outer tank (1), the top of the outer tank (1) is fixedly connected to a fixed cover (3), the fixed cover (3) is provided with a heating mechanism (5), the fixed cover (3) is provided with a stirring mechanism (6), and the outer wall of the outer tank (1) is fixedly connected to a support frame (2); The heating mechanism (5) comprises a driving motor (7), a rotating rod (8), a driving gear (9), a transmission assembly, a stirring assembly, and a heating assembly. The driving motor (7) is fixedly mounted on the top of the fixed cover (3), the output end of the driving motor (7) is fixedly connected to the rotating rod (8), and the outer wall of the rotating rod (8) is fixedly connected to the driving gear (9).

2. The novel reactor according to claim 1 is characterized in that: The transmission assembly comprises a fixed rail (10) fixedly connected to the inner wall of the outer tank (1); the inner wall of the fixed rail (10) is rotatably connected to an inner gear ring (11); the inner gear ring (11) is meshed with the outer wall of the driving gear (9); upper and lower sides of the inner gear ring (11) are respectively fixedly connected to limiting rings (12); the limiting ring (12) is rotatably connected to the inner wall of the fixed rail (10).

3. The novel reactor according to claim 1 is characterized in that: The stirring assembly comprises a plurality of connecting plates (13), wherein the plurality of connecting plates (13) are detachably connected to the bottom of the inner gear ring (11) by bolts, and the bottom of the connecting plates (13) is fixedly connected to a stirring plate (14).

4. The novel reactor according to claim 1 is characterized in that: The heating assembly comprises a plurality of fixing seats (15), wherein the plurality of fixing seats (15) are respectively fixedly connected to the lower surface of the inner wall of the outer tank (1), and an immersion heating rod (16) is fixedly mounted on the top of the fixing seat (15).

5. The novel reactor according to claim 1 is characterized in that: The stirring mechanism (6) comprises a stirring blade (17) fixedly connected to the outer wall of the rotating rod (8) and located below the driving gear (9); the inner wall of the fixed cover (3) is rotatably connected to a first stirring rod (18); the outer wall of the first stirring rod (18) is fixedly connected to a driven gear (19); and the driven gear (19) is meshed with the outer wall of the driving gear (9).

6. The novel reactor according to claim 5 is characterized in that: The stirring mechanism (6) further comprises a plurality of second stirring rods (20) rotatably connected to the inner wall of the fixed cover (3); the outer walls of the plurality of second stirring rods (20) are respectively fixedly connected to auxiliary gears (21); and the auxiliary gears (21) are meshed with the outer wall of the driven gear (19).

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