Plate processing waste treatment device
By designing a plate processing waste treatment device with multiple feed ports and multiple crushing mechanisms, the problems of low processing efficiency of traditional devices and inability to effectively deal with waste materials of different sizes and types are solved, efficient crushing and automatic screening are achieved, and the smoothness and practicality of the processing process are improved.
Patent Information
- Application Number
- CN202421113618.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-05-21
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2034-05-21
AI Technical Summary
Traditional board processing waste treatment devices have low processing efficiency, cannot effectively process waste of different sizes and types, and are prone to clogging and wear problems.
A plate processing waste treatment device including a treatment box, a crushing mechanism, a crushing mechanism, a driving component, a transmission component, a screen disc and a linkage component is designed. The device performs synchronous feeding through multiple feed ports, uses multiple crushing mechanisms and transmission components to efficiently crush the waste, and automatically screens through screening plates and linkage components to avoid clogging.
It improves the processing efficiency of board waste, can effectively deal with waste of different sizes and types, reduces clogging and wear problems, and improves the smoothness and practicality of the processing process.
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Figure CN222567878U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of plate waste treatment, in particular to a plate processing waste treatment device. Background Art
[0002] In the process of sheet metal processing, a large amount of waste will be generated. If these wastes are discharged directly without treatment, it will not only cause waste of resources but also pollute the environment. Therefore, it is very necessary to effectively treat the sheet metal processing waste.
[0003] When processing waste, traditional sheet metal processing waste processing devices often put the sheet metal waste directly into a crusher for direct crushing. Usually, the sheet metal processing waste processing device is only equipped with one feed port for feeding, which will limit the feeding speed. At the same time, it is inconvenient to effectively process waste of different sizes and types, resulting in low processing efficiency and unsatisfactory processing results. In addition, traditional sheet metal processing waste processing devices are also prone to problems such as blockage and wear during the processing process.
[0004] Therefore, it is necessary to design a novel plate processing waste treatment device to solve the above problems.
[0005] The information disclosed in this background technology section is only intended to increase the understanding of the overall background of the present invention, and should not be regarded as acknowledging or suggesting in any form that the information constitutes the prior art already known to a person skilled in the art. Utility Model Content
[0006] The purpose of the utility model is to solve the shortcomings mentioned in the above background technology and to propose a plate processing waste processing device.
[0007] The above technical objectives of the utility model are achieved through the following technical solutions: a plate processing waste processing device, comprising a processing box, a crushing mechanism 1, a crushing mechanism 2, a driving assembly, a transmission assembly, a sieve plate, a linkage assembly, a mounting plate, a guide plate and two guide boxes;
[0008] The processing box is provided with feed ports at the top and upper positions on both sides, and a discharge port is provided at the bottom of one side of the processing box. Two guide boxes are respectively fixedly installed at the upper positions on both sides of the processing box and are compatible with the corresponding feed ports. The crushing mechanism 1 is arranged at the upper position in the processing box and is compatible with the three feed ports. The mounting plate is fixedly installed in the processing box and is located below the crushing mechanism 1, and a circular port is provided on the mounting plate. The guide plate is fixedly installed in the processing box in an inclined state and is compatible with the discharge port. The sieve plate is rotatably installed at the bottom of the mounting plate and is compatible with the circular port. The crushing mechanism 2 is arranged on the sieve plate, the guide plate and the bottom inner wall of the processing box and is compatible with the circular port. The driving assembly is arranged on the bottom inner wall of the processing box and is connected to the crushing mechanism 2. The transmission assembly is arranged on the driving assembly and the crushing mechanism 2. The linkage assembly is arranged in the processing box and is connected to the guide plate, the sieve plate and the driving assembly.
[0009] Preferably, the crushing mechanism 1 includes four rotating shafts, two crushing rollers 1, two crushing rollers 2, a motor 1, two linkage gears 1 and two linkage gears 2. Four rotating shafts parallel to each other are rotatably installed on the inner walls on the front and rear sides of the processing box. A motor 1 is fixedly installed on the rear side of the processing box. The output shaft of the motor 1 is axially fixedly connected to one of the rotating shafts. The two rotating shafts located in the middle are fixedly sleeved with crushing rollers 1, and the two rotating shafts located on the two sides are fixedly sleeved with crushing rollers 2. The front ends of the two rotating shafts located in the middle are fixedly sleeved with linkage gears 1, and the two linkage gears 1 are meshed with each other. The front ends of the two rotating shafts are fixedly sleeved with linkage gears 2, and the two linkage gears 2 are respectively meshed with the corresponding linkage gear 1.
[0010] Preferably, a plurality of crushing teeth are fixedly mounted on the outer circumference of the crushing roller one, the plurality of crushing teeth on the two crushing rollers one are arranged in a staggered bite pattern, and a plurality of cutters are fixedly mounted on the outer circumference of the crushing roller two.
[0011] Preferably, the second crushing mechanism includes a driving shaft, a hollow shaft and a plurality of crushing knives. The driving shaft is rotatably mounted on the bottom inner wall of the processing box, and a hollow shaft is rotatably mounted on the outer axial side of the driving shaft. The hollow shaft is rotatably connected to the screen plate and the guide plate. The top end of the hollow shaft and the top end of the driving shaft both extend into the circular opening and are radially fixedly mounted with a plurality of crushing knives.
[0012] Preferably, the driving assembly includes motor 2, a driving gear and a driven gear. Motor 2 is fixedly mounted on the bottom inner wall of the processing box. A driving gear is fixedly sleeved on the output shaft of motor 2, and a driven gear is fixedly sleeved on the hollow shaft. The driving gear is meshed with the driven gear.
[0013] Preferably, the transmission assembly comprises a belt 1 and two pulleys 1, the drive shaft and the output shaft of the motor 2 are both fixedly sleeved with pulleys 1, and the two pulleys 1 are transmission-connected with the same belt 1.
[0014] Preferably, the linkage assembly includes a rotating rod, a toothed disc, a driving gear, a belt II, a scraper strip and two pulley IIs; a rotating rod is rotatably mounted on the guide plate; a driving gear is fixedly mounted on the top end of the rotating rod; a toothed disc is fixedly mounted on the outer peripheral surface of the sieve disc; the driving gear is meshed with the toothed disc; pulley IIs are fixedly mounted on the output shafts of the rotating rod and the motor II; the two pulleys II are transmission-connected with the same belt II; a scraper strip in contact with the top side of the sieve disc is fixedly mounted on the inner wall of the circular opening.
[0015] Preferably, two symmetrically arranged wedge plates are fixedly mounted on the inner walls of both sides of the processing box, and the two wedge plates are respectively matched with the corresponding two crushing rollers.
[0016] Preferably, a guide groove is fixedly installed on the bottom of one side of the processing box, and the bottom inner wall of the guide groove is flush with the top side of the guide plate.
[0017] Preferably, a guide ring is fixedly mounted on the top side of the sieve plate, and the guide ring is rotatably mounted on the bottom side of the mounting plate around the hollow shaft.
[0018] The beneficial effects of the utility model are:
[0019] The plate processing waste processing device can efficiently and thoroughly crush the plate waste to be processed by setting a crushing mechanism 1, a crushing mechanism 2, a driving component and a transmission component to meet the needs of subsequent processing or treatment. At the same time, by setting a screen plate and a linkage component, automatic screening of the plate waste after crushing is achieved and the clogging of the screen plate can be avoided, thereby effectively improving the processing efficiency. In addition, the design of the processing box also fully considers the feeding and discharging of the waste, which not only makes the entire processing process smoother and more efficient, but also can be well adapted to the processing of plate waste of different sizes and types, and can simultaneously feed from multiple feed ports as needed, thereby greatly improving the practicability of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a three-dimensional structural schematic diagram of a plate processing waste treatment device proposed by the utility model;
[0022] Figure 2 This is a cross-sectional structural schematic diagram of a plate processing waste treatment device proposed by the utility model;
[0023] Figure 3 This is a three-dimensional structural schematic diagram of a part of a crushing mechanism in a plate processing waste treatment device proposed by the utility model;
[0024] Figure 4 It is a three-dimensional structural schematic diagram of a sieve plate, a linkage assembly, a drive assembly, a transmission assembly, a hollow shaft, a drive shaft and a guide ring part in a plate processing waste treatment device proposed by the utility model;
[0025] Figure 5 for Figure 2 A magnified view of part A;
[0026] Figure 6 It is a three-dimensional structural schematic diagram of the mounting plate proposed in the utility model.
[0027] In the figure: 1. processing box; 11. material guide box; 12. mounting plate; 13. wedge plate; 14. guide groove; 2. rotating shaft; 21. crushing roller one; 22. crushing roller two; 23. motor one; 24. linkage gear one; 25. linkage gear two; 3. driving shaft; 31. hollow shaft; 32. crushing knife; 33. motor two; 34. driving gear; 35. driven gear; 36. pulley one; 37. belt one; 4. sieve plate; 401. guide ring; 41. toothed plate; 42. rotating rod; 43. driving gear; 44. pulley two; 45. belt two; 46. scraper; 5. guide plate. DETAILED DESCRIPTION
[0028] The technical solution of the utility model will be described clearly and completely below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of them. Based on the embodiments of the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0029] Reference Figure 1-6A plate processing waste material processing device comprises a processing box 1, a sieve plate 4, a mounting plate 12, a guide plate 5 and two material guide boxes 11. The top and upper positions of both sides of the processing box 1 are provided with feed ports, and a discharge port is provided at the bottom of one side of the processing box 1. The two material guide boxes 11 are respectively fixedly installed at the upper positions of both sides of the processing box 1 and are adapted to the corresponding feed ports. Four rotating shafts 2 arranged parallel to each other are rotatably installed on the inner walls of the front and rear sides of the processing box 1. A motor 23 is fixedly installed on the rear side of the processing box 1. The output shaft of the motor 23 is axially fixedly connected to one of the rotating shafts 2. Crushing rollers 21 are fixedly sleeved on the two rotating shafts 2 in the middle. Crushing rollers 22 are fixedly sleeved on the two rotating shafts 2 on both sides. The two rotating shafts 2 in the middle are fixedly sleeved. The front end of the rotating shaft 2 is fixedly sleeved with a linkage gear 1 24, and the two linkage gears 1 24 are meshed with each other. The front ends of the two rotating shafts 2 are fixedly sleeved with a linkage gear 2 25, and the two linkage gears 25 are respectively meshed with the corresponding linkage gear 1 24, which can perform preliminary crushing operations on the plate waste entering the processing box 1 from the top feed inlet and the feed inlets on both sides. A plurality of crushing teeth are fixedly installed on the outer circumference of the crushing roller 1 21, and the plurality of crushing teeth on the two crushing rollers 21 are staggered and meshed. A plurality of cutters are fixedly installed on the outer circumference of the crushing roller 22, which can efficiently crush the plate waste entering the processing box 1 from the feed inlet when the crushing rollers 1 21 and the crushing rollers 22 rotate. The mounting plate 12 is fixedly installed in the processing box 1 and centered A circular opening is opened at the position, the guide plate 5 is fixedly installed in the processing box 1 in an inclined shape and is adapted to the discharge port, the sieve plate 4 is rotatably installed at the bottom of the mounting plate 12 and is adapted to the circular opening, a driving shaft 3 is rotatably installed on the bottom inner wall of the processing box 1, a hollow shaft 31 is rotatably installed on the outer axial side of the driving shaft 3, the hollow shaft 31 is rotatably connected to the sieve plate 4 and the guide plate 5, the top ends of the hollow shaft 31 and the top ends of the driving shaft 3 both extend into the circular opening and are radially fixedly installed with a plurality of crushing knives 32, which can further crush the plate waste that has been preliminarily crushed and passed through the circular opening to the desired particle size when the driving shaft 3 and the hollow shaft 31 rotate rapidly in opposite directions, a motor 2 33 is fixedly installed on the bottom inner wall of the processing box 1, and the output shaft of the motor 2 33 The upper fixed sleeve is provided with a driving gear 34, and the upper fixed sleeve of the hollow shaft 31 is provided with a driven gear 35. The driving gear 34 is meshed with the driven gear 35, and can drive the hollow shaft 31 to rotate rapidly. The driving shaft 3 and the output shaft of the motor 2 33 are both fixedly provided with a pulley 1 36. The two pulleys 1 36 are connected with the same belt 1 37 for transmission, and can control the driving shaft 3 to rotate rapidly in the opposite direction while the motor 2 33 drives the hollow shaft 31 to rotate rapidly, so that the multiple crushing knives 32 can further crush the plate waste passing through the circular opening. A rotating rod 42 is rotatably installed on the guide plate 5, and a driving gear 43 is fixedly installed on the top of the rotating rod 42. A toothed disc 41 is fixedly installed on the outer peripheral surface of the sieve plate 4, and the driving gear 43 is meshed with the toothed disc 41.The rotating rod 42 and the output shaft of the second motor 33 are both fixedly sleeved with a second pulley 44, and the two pulleys 44 are connected to the same second belt 45 for transmission. The inner wall of the circular opening is fixedly installed with a scraper bar 46 in contact with the top side of the sieve plate 4, which can control the sieve plate 4 to rotate while the second motor 33 is working, so that the scraper bar 46 can be used to move the crushed waste sheet material, and then the waste sheet material that has been crushed twice can be screened through the sieve plate 4.
[0030] In this embodiment, in order to enable the plate waste entering the processing box 1 through the side feed port to be effectively crushed by the crushing roller 22, two symmetrically arranged wedge plates 13 are fixedly installed on the inner walls on both sides of the processing box 1, and the two wedge plates 13 are respectively adapted to the corresponding crushing rollers 22.
[0031] In this embodiment, in order to guide the crushed waste discharged from the discharge port, a guide groove 14 is fixedly installed on the bottom of one side of the processing box 1, and the bottom inner wall of the guide groove 14 is flush with the top side of the guide plate 5.
[0032] In this embodiment, in order to ensure that the sieve plate 4 maintains stable rotation during operation, a guide ring 401 is fixedly installed on the top side of the sieve plate 4, and the guide ring 401 is rotatably installed on the bottom side of the mounting plate 12 based on the hollow shaft 31 as the center.
[0033] The circuits, electronic components, etc. involved all adopt existing technologies, which can be fully implemented by those skilled in the art. Needless to say, the content protected by this application does not involve improvements to software, circuits and methods.
[0034] Working principle: first, turn on the power supply and feed the sheet waste to be processed into the processing box 1 from the top feed port or the feed ports on both sides, and start the motor 1 23 and the motor 2 33 at the same time. The output shaft of the motor 1 23 drives one of the rotating shafts 2 to rotate, thereby driving the crushing roller 1 21 and the linkage gear 1 24 on the two rotating shafts 2 in the middle to rotate, and the linkage gear 1 24 drives the linkage gear 2 25 to rotate, thereby driving the crushing roller 2 22 on the two rotating shafts 2 on both sides to rotate, and the crushing roller 1 21 and the crushing roller 2 22 perform preliminary crushing operations on the sheet waste entering the processing box 1 from the top feed port and the feed ports on both sides. After preliminary crushing, the sheet waste falls onto the sieve plate 4 through the circular opening. When passing through the circular opening, the output shaft of the motor 2 33 drives the driven gear 35 and the air filter 4 through the driving gear 34. The spindle 31 rotates rapidly, and the motor 2 33 controls the drive shaft 3 and the hollow shaft 31 to keep rotating in the opposite direction through the pulley 1 36 and the belt 1 37, so that the multiple crushing knives 32 can be controlled to further crush the waste passing through the circular opening into the required particle size, and the waste falls on the sieve plate 4 after crushing. When the motor 2 33 is working, the rotating rod 42 can also be controlled through the pulley 2 44 and the belt 2 5 to drive the driving gear 43 to rotate, and the sieve plate 4 can be rotated under the action of the toothed plate 41, and the waste on the sieve plate 4 can be scraped under the action of the scraper 46, so that the sieve plate 4 can realize the waste screening operation and avoid the sieve plate 4 from being blocked. The waste passing through the sieve plate 4 flows to the discharge port under the action of the guide plate 5 and is discharged from the processing box 1 with the cooperation of the guide groove 14, thereby completing the crushing of the plate waste.
[0035] The above is a detailed introduction to a plate processing waste treatment device provided by the utility model. This article uses specific embodiments to explain the principle and implementation method of the utility model. The description of the above embodiments is only used to help understand the method and core idea of the utility model. It should be pointed out that for ordinary technicians in this technical field, without departing from the principle of the utility model, the utility model can also be improved and modified, and these improvements and modifications also fall within the scope of protection of the claims of the utility model.
Claims
1. A plate processing waste treatment device, characterized in that: It comprises a processing box (1), a first crushing mechanism, a second crushing mechanism, a driving assembly, a transmission assembly, a sieve plate (4), a linkage assembly, a mounting plate (12), a guide plate (5) and two material guide boxes (11); The processing box (1) is provided with a feed inlet at the top and upper positions on both sides, and a discharge inlet is provided at the bottom of one side of the processing box (1). Two guide boxes (11) are respectively fixedly installed at upper positions on both sides of the processing box (1) and are adapted to the corresponding feed inlets. The crushing mechanism (1) is arranged at an upper position in the processing box (1) and is adapted to the three feed inlets. The mounting plate (12) is fixedly installed in the processing box (1) and is located below the crushing mechanism (1). A circular opening is provided on the mounting plate (12). The guide plate (5) is fixedly installed in an inclined manner. The sieve plate (4) is rotatably mounted on the bottom of the mounting plate (12) and is adapted to the circular opening in the processing box (1), the guide plate (5) and the bottom inner wall of the processing box (1) and is adapted to the circular opening, the driving assembly is arranged on the bottom inner wall of the processing box (1) and is connected to the second crushing mechanism, the transmission assembly is arranged on the driving assembly and the second crushing mechanism, and the linkage assembly is arranged in the processing box (1) and is connected to the guide plate (5), the sieve plate (4) and the driving assembly.
2. A plate processing waste treatment device according to claim 1, characterized in that: The crushing mechanism comprises four rotating shafts (2), two crushing rollers (21), two crushing rollers (22), a motor (23), two interlocking gears (24) and two interlocking gears (25). Four rotating shafts (2) are rotatably mounted on the inner walls of the front and rear sides of the processing box (1) and are arranged parallel to each other. A motor (23) is fixedly mounted on the rear side of the processing box (1). The output shaft of the motor (23) is axially fixedly connected to one of the rotating shafts (2). The two rotating shafts (2) located in the middle are fixedly sleeved with crushing rollers (21). The two rotating shafts (2) located on the sides are fixedly sleeved with crushing rollers (22). The front ends of the two rotating shafts (2) located in the middle are fixedly sleeved with interlocking gears (24). The two interlocking gears (24) are meshed with each other. The front ends of the two rotating shafts (2) are fixedly sleeved with interlocking gears (25). The two interlocking gears (25) are respectively meshed with the corresponding interlocking gears (24).
3. A plate processing waste treatment device according to claim 2, characterized in that: A plurality of crushing teeth are fixedly mounted on the outer circumference of the crushing roller one (21), the plurality of crushing teeth on the two crushing rollers one (21) are arranged in a staggered bite pattern, and a plurality of cutting knives are fixedly mounted on the outer circumference of the crushing roller two (22).
4. The plate processing waste treatment device according to claim 1, characterized in that: The second crushing mechanism comprises a driving shaft (3), a hollow shaft (31) and a plurality of crushing knives (32); the driving shaft (3) is rotatably mounted on the inner wall of the bottom of the processing box (1); the hollow shaft (31) is rotatably mounted on the outer axial side of the driving shaft (3); the hollow shaft (31) is rotatably connected to the sieve plate (4) and the guide plate (5); the top ends of the hollow shaft (31) and the driving shaft (3) both extend into the circular opening and are radially fixedly mounted with a plurality of crushing knives (32).
5. The plate processing waste treatment device according to claim 4, characterized in that: The driving assembly comprises a second motor (33), a driving gear (34) and a driven gear (35); the second motor (33) is fixedly mounted on the inner wall of the bottom of the processing box (1); the driving gear (34) is fixedly sleeved on the output shaft of the second motor (33); the driven gear (35) is fixedly sleeved on the hollow shaft (31); the driving gear (34) is meshed with the driven gear (35).
6. The plate processing waste treatment device according to claim 5, characterized in that: The transmission assembly comprises a belt (37) and two pulleys (36). The drive shaft (3) and the output shaft of the motor (33) are both fixedly sleeved with pulleys (36). The two pulleys (36) are transmission-connected with the same belt (37).
7. The plate processing waste treatment device according to claim 5, characterized in that: The linkage assembly comprises a rotating rod (42), a toothed disc (41), a driving gear (43), a second belt (45), a scraper strip (46) and two second pulleys (44); the rotating rod (42) is rotatably mounted on the guide plate (5); the top end of the rotating rod (42) is fixedly sleeved with a driving gear (43); a toothed disc (41) is fixedly mounted on the outer peripheral surface of the sieve disc (4); the driving gear (43) is meshed with the toothed disc (41); the rotating rod (42) and the output shaft of the second motor (33) are both fixedly sleeved with second pulleys (44); the two second pulleys (44) are transmission-connected with the same second belt (45); and a scraper strip (46) in contact with the top side of the sieve disc (4) is fixedly mounted on the inner wall of the circular opening.
8. The plate processing waste treatment device according to claim 2, characterized in that: Two symmetrically arranged wedge-shaped plates (13) are fixedly mounted on the inner walls of both sides of the processing box (1), and the two wedge-shaped plates (13) are respectively matched with the corresponding second crushing rollers (22).
9. The plate processing waste treatment device according to claim 1, characterized in that: A guide groove (14) is fixedly installed on the bottom of one side of the processing box (1), and the bottom inner wall of the guide groove (14) is flush with the top side of the guide plate (5).
10. The plate processing waste treatment device according to claim 4, characterized in that: A guide ring (401) is fixedly mounted on the top side of the sieve plate (4), and the guide ring (401) is rotatably mounted on the bottom side of the mounting plate (12) around the hollow shaft (31).