Automatic material picking device for Ethernet transmission line of new energy vehicle
By introducing image detection and automatic blanking technology into the automatic picking device of Ethernet transmission line of new energy vehicles, the problem of low efficiency and accuracy of transmission line sorting is solved, efficient and accurate sorting of bad products is achieved, and product quality is improved.
Patent Information
- Application Number
- CN202323323386.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2023-12-06
- Publication Date
- 2025-03-07
- Estimated Expiration
- 2033-12-06
AI Technical Summary
In the crimp terminals and plug connector processes of Ethernet transmission lines of new energy vehicles, it is difficult to avoid the occurrence of defective products, resulting in missed or missed picking during manual sorting, affecting product quality.
An automatic picking device is designed, including a main control mechanism, a blanking mechanism and an image detection device, to judge the transmission line quality through image detection, and to control the automatic sorting of the blanking mechanism to avoid adverse products affecting product quality.
It improves sorting efficiency and accuracy, and reduces the risk of bad products affecting the quality of new energy vehicle products.
Smart Images

Figure CN222568505U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of new energy vehicle transmission lines, and in particular to an automatic material picking device for new energy vehicle Ethernet transmission lines. Background Art
[0002] New energy vehicle Ethernet transmission line refers to the transmission medium used to connect computers and network devices in new energy vehicles.
[0003] Ethernet transmission lines generally require the processes of crimping terminals and plugging connectors. However, in the process of completing these two processes, defective products are inevitable. Generally, the defective products need to be sorted manually, which is prone to wrong picking or missed picking. This is not conducive to improving sorting efficiency, and defective products are easily mixed with good products, affecting the product quality of new energy vehicles.
[0004] Therefore, further improvements are needed. Utility Model Content
[0005] The purpose of the utility model is to overcome the deficiencies of the above-mentioned prior art and to provide an automatic material picking device for Ethernet transmission lines of new energy vehicles, so as to improve the sorting efficiency and prevent defective products from affecting the quality of new energy vehicles.
[0006] The purpose of the utility model is achieved in this way:
[0007] An automatic picking device for an Ethernet transmission line of a new energy vehicle comprises a main control mechanism, a blanking mechanism and a processing mechanism for processing the transmission line, an image detection device is arranged between the processing mechanism and the blanking mechanism, the blanking mechanism comprises a good blanking component and a defective blanking component, a conveyor belt is arranged in the front direction of the processing mechanism and the blanking mechanism, a plurality of conveyor clamping wire heads for clamping the transmission line are arranged on the conveyor belt, the main control mechanism is electrically connected to the blanking mechanism, the processing mechanism, the image detection device, the conveyor belt and the conveyor clamping wire heads respectively, a blanking station is formed at the position of the blanking mechanism on the conveyor belt, and different conveyor clamping wire heads are moved to the position of the blanking station in sequence.
[0008] The good product blanking assembly includes a good product blanking chuck, a good product blanking lifting device and a good product blanking pushing device. The good product blanking chuck can clamp or release the transmission line through the main control mechanism. The good product blanking lifting device can drive the good product blanking chuck to approach or leave the blanking station vertically. The good product blanking pushing device can drive the good product blanking chuck to approach or leave the blanking station in the left and right directions.
[0009] The defective blanking assembly includes a defective blanking chuck, a defective blanking lifting device and a defective blanking pushing device. The defective blanking chuck can clamp or release the transmission line through the main control mechanism, the defective blanking lifting device can drive the defective blanking chuck to approach or leave the blanking station vertically, and the defective blanking pushing device can drive the good blanking chuck to approach or leave the blanking station in the front and rear directions.
[0010] As a specific solution, a defective product cutting mechanism is provided between the image detection device and the blanking mechanism, a corresponding transmission clamp line head is provided on the conveyor belt at a position in front of the defective product cutting mechanism, the defective product cutting mechanism is electrically connected to the main control mechanism, the defective product cutting mechanism includes a cutting chuck and a cutting knife, the cutting chuck can clamp or release the transmission line through the main control mechanism, the cutting knife can cut the transmission line through the main control mechanism, and the cutting chuck and the cutting knife are adjacently arranged in the front-to-back direction.
[0011] As a specific solution, a collection box is provided below the cutting blade, and the collecting box is open on one side facing the cutting blade, and a collecting cavity for placing terminals and connectors of defective transmission lines is formed in the collecting box.
[0012] As a specific solution, the conveying clamp head is connected to a conveying pushing device for pushing it to move in the front-rear direction, and the conveying pushing device is electrically connected to the main control mechanism.
[0013] The beneficial effects of the utility model are:
[0014] The main control mechanism can determine whether the transmission line at that position is qualified based on the image information of the impact detection device, and then control the blanking mechanism to sort the transmission line based on the judgment result. There is no need to perform finishing operations, which improves the efficiency and accuracy of sorting and prevents defective products from affecting the product quality of new energy vehicles. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural schematic diagram of an embodiment of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the blanking mechanism of an embodiment of the utility model.
[0017] Figure 3 It is a structural schematic diagram of the defective product cutting mechanism of an embodiment of the utility model. DETAILED DESCRIPTION
[0018] The utility model is further described below in conjunction with the accompanying drawings and embodiments.
[0019] See also Figure 1-Figure 3The automatic picking device for the Ethernet transmission line of the new energy vehicle comprises a main control mechanism, a blanking mechanism 1 and a processing mechanism for processing the transmission line. An image detection device 2 is arranged between the processing mechanism and the blanking mechanism 1. The blanking mechanism 1 comprises a good blanking component 3 and a defective blanking component 4. A conveyor belt 5 is arranged in the front direction of the processing mechanism and the blanking mechanism 1. The conveyor belt 5 is provided with a plurality of conveyor clamping wire heads 6 for clamping the transmission line. The main control mechanism is electrically connected with the blanking mechanism 1, the processing mechanism, the image detection device 2, the conveyor belt 5 and the conveyor clamping wire heads 6 respectively. The position of the conveyor belt 5 corresponding to the blanking mechanism 1 forms a blanking station. Different conveyor clamping wire heads 6 move to the position of the blanking station in sequence. The main control mechanism can judge whether the transmission line at the position is qualified according to the image information affecting the detection device, and then control the blanking mechanism 1 to sort the transmission line according to the judgment result. There is no need to perform the finishing operation, which improves the efficiency and accuracy of sorting and avoids the influence of defective products on the product quality of new energy vehicles.
[0020] The good material blanking assembly 3 includes a good material blanking chuck 31, a good material blanking lifting device 32 and a good material blanking pushing device (not shown in the figure). The good material blanking chuck 31 can clamp or release the transmission line through the main control mechanism. The good material blanking lifting device 32 can drive the good material blanking chuck 31 to approach or leave the blanking station vertically. The good material blanking pushing device can drive the good material blanking chuck 31 to approach or leave the blanking station in the left and right direction. When the image information fed back to the main control mechanism by the image detection device 2 shows that the quality of the transmission line is qualified, the main control mechanism controls the good material blanking lifting device 32 and the good material blanking pushing device to make the good material blanking chuck 31 approach the position of the transmission clamp head 6. The good material blanking chuck 31 clamps the transmission line, and the transmission clamp head 6 releases the transmission line. The main control mechanism then controls the good material blanking lifting device 32 and the good material blanking pushing device to make the good material blanking chuck 31 leave the position of the transmission clamp head 6.
[0021] The defective blanking assembly 4 includes a defective blanking chuck 41, a defective blanking lifting device 42 and a defective blanking pushing device 43. The defective blanking chuck 41 can clamp or release the transmission line through the main control mechanism, the defective blanking lifting device 42 can drive the defective blanking chuck 41 to approach or leave the blanking station vertically, and the defective blanking pushing device 43 can drive the defective blanking chuck 41 to approach or leave the blanking station in the front and rear direction. When the image information fed back by the image detection device 2 to the main control mechanism shows that the quality of the transmission line is unqualified, the main control mechanism controls the defective blanking lifting device 42 and the defective blanking pushing device 43 to approach the position of the transmission clamp head 6, the defective blanking chuck 41 clamps the transmission line, and the transmission clamp head 6 releases the transmission line, and the main control mechanism then controls the defective blanking lifting device 42 and the defective blanking pushing device 43 to leave the position of the transmission clamp head 6.
[0022] Furthermore, a defective product cutting mechanism 5 is provided between the image detection device 2 and the blanking mechanism 1, and a corresponding conveying clamp line head 6 is provided on the conveyor belt 5 at a position in front of the defective product cutting mechanism 5. The defective product cutting mechanism 5 is electrically connected to the main control mechanism. The defective product cutting mechanism 5 includes a cutting chuck 51 and a cutting knife 52. The cutting chuck 51 can clamp or release the transmission line through the main control mechanism, and the cutting knife 52 can cut the transmission line through the main control mechanism. The cutting chuck 51 and the cutting knife 52 are adjacent to each other in the front-to-back direction, so that the terminals and connectors of the transmission line of the defective product can be cut off, which is convenient for the recovery of the transmission line and makes the defective products easier to identify, further avoiding confusion between defective products and good products.
[0023] Furthermore, a collecting box 53 is provided below the cutting knife 52. The collecting box 53 is open on the side facing the cutting knife 52. A collecting cavity for placing terminals and connectors of defective transmission lines is formed inside the collecting box 53. The collecting box 53 can conveniently collect discarded terminals and connectors for unified treatment.
[0024] Furthermore, the conveying thread clamp head 6 is connected to a conveying pushing device 61 for pushing it to move in the forward and backward directions. The conveying pushing device 61 is electrically connected to the main control mechanism, which facilitates the conveying thread clamp head 6 to approach or leave the blanking mechanism 1 or the processing mechanism, so that the conveying thread clamp head 6 can move more smoothly from the processing mechanism to the corresponding position of the blanking mechanism 1.
[0025] The above embodiments are only preferred embodiments of the present invention, and the present invention may have other embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention, and these equivalent modifications or substitutions are all within the scope set by the claims of this application.
Claims
1. An automatic material picking device for Ethernet transmission lines of new energy vehicles, characterized in that: The invention comprises a main control mechanism, a blanking mechanism (1) and a processing mechanism for processing a transmission line, wherein an image detection device (2) is provided between the processing mechanism and the blanking mechanism (1), the blanking mechanism (1) comprises a good blanking component (3) and a defective blanking component (4), a conveyor belt (5) is provided in the front direction of the processing mechanism and the blanking mechanism (1), and a plurality of conveyor clamping heads (6) for clamping the transmission line are provided on the conveyor belt (5), the main control mechanism is electrically connected to the blanking mechanism (1), the processing mechanism, the image detection device (2), the conveyor belt (5) and the conveyor clamping heads (6), respectively, and a blanking station is formed at a position on the conveyor belt (5) corresponding to the blanking mechanism (1), and different conveyor clamping heads (6) are moved to the position of the blanking station in sequence; The good product blanking assembly (3) comprises a good product blanking chuck (31), a good product blanking lifting device (32) and a good product blanking pushing device. The good product blanking chuck (31) can clamp or release the transmission line through the main control mechanism. The good product blanking lifting device (32) can drive the good product blanking chuck (31) to approach or leave the blanking station in the vertical direction. The good product blanking pushing device can drive the good product blanking chuck (31) to approach or leave the blanking station in the left-right direction. The defective blanking assembly (4) comprises a defective blanking chuck (41), a defective blanking lifting device (42) and a defective blanking pushing device (43); the defective blanking chuck (41) can clamp or release the transmission line through a main control mechanism; the defective blanking lifting device (42) can drive the defective blanking chuck (41) to approach or leave the blanking station in a vertical direction; and the defective blanking pushing device (43) can drive the defective blanking chuck (41) to approach or leave the blanking station in a front-to-back direction.
2. According to the automatic material picking device of the new energy vehicle Ethernet transmission line according to claim 1, it is characterized in that: A defective product cutting mechanism (5) is provided between the image detection device (2) and the blanking mechanism (1); a corresponding transmission clamp head (6) is provided on the conveyor belt (5) at a position in front of the defective product cutting mechanism (5); the defective product cutting mechanism (5) is electrically connected to a main control mechanism; the defective product cutting mechanism (5) comprises a cutting clamp (51) and a cutting knife (52); the cutting clamp (51) can clamp or release the transmission line through the main control mechanism; the cutting knife (52) can cut the transmission line through the main control mechanism; the cutting clamp (51) and the cutting knife (52) are arranged adjacent to each other in the front-to-back direction.
3. According to claim 2, the automatic material picking device of the new energy vehicle Ethernet transmission line is characterized in that: A collection box (53) is provided below the cutting knife (52); the collecting box (53) is open on one side facing the cutting knife (52); a collection cavity for placing terminals and connectors of defective transmission lines is formed in the collecting box (53).
4. The automatic material picking device of the new energy vehicle Ethernet transmission line according to any one of claims 1 to 3, characterized in that: The conveying clamping head (6) is connected to a conveying pushing device (61) for pushing it to move in a front-rear direction, and the conveying pushing device (61) is electrically connected to a main control mechanism.